CN102397983A - Full mold casing coating - Google Patents

Full mold casing coating Download PDF

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Publication number
CN102397983A
CN102397983A CN201110392541XA CN201110392541A CN102397983A CN 102397983 A CN102397983 A CN 102397983A CN 201110392541X A CN201110392541X A CN 201110392541XA CN 201110392541 A CN201110392541 A CN 201110392541A CN 102397983 A CN102397983 A CN 102397983A
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parts
sodium
coating
cavityless casting
casting coating
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CN201110392541XA
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CN102397983B (en
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朱小英
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Guangdong Huabo Enterprise Management Consulting Co ltd
NANTONG TONGZHOU DISTR JUNLANG BUILDING ENGINEERING Co.,Ltd.
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Individual
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Abstract

The invention discloses a full mold casting coating, which consists of the lower components in part by weight: 70-80 parts of quartz powder, 10-15 parts of olivine powder, 10-15 parts of alundum powder, 4-6 parts of sodium bentonite, 1-2 parts of lignosulfonic acid, 2-3 parts of dextrin powder, 0.8-1.5 parts of sodium carboxymethylcellulose, 0.4-0.6 part of sodium benzoate, 1-2 parts of hollow glass microsphere, 7-9 parts of aluminum sulfate, 4-6 parts of polyvinyl alcohol, 5-6 parts of silica sol, 0.5-0.8 part of brown iron oxide, 0.04-0.06 part of n-octyl alcohol and 15-25 parts of water.

Description

A kind of cavityless casting coating
Technical field
The present invention relates to casting field, particularly the cavityless casting field.
Background technology
The disperse system that cavityless casting coating is made up of multiple character material different; Its composition mainly comprises compositions such as refractory material, binding agent, carrier, suspending agent and special additive, needs coating that favorable manufacturability ability, service behaviour, quality stability are arranged and applies reappearance.Cavityless casting coating is coated in the outer surface of foamed polystyrene pattern, treats could moulding to pour into a mould after the coating drying.Foamed plastics is airtight, and heat distortion temperature low (about about 70 ℃) is poor to the affinity of water; Liquid residue after foamed plastics melted by heating, the gasification is many, and gas forming amount is big, and these gases and liquid residue are if can not in time discharge, and foundry goods will produce carbon defects such as gas, carburetting, surperficial elephant skin.These characteristics have determined full mold coating should possess the property requirement, and promptly coating should have good wetability and be coated with extension property, good high-temperature crack resistance and elevated temperature strength and good high-temperature gas permeability.
About cavityless casting coating, more existing patent documentations reports, in the prior art, the patent No. is that 03134231.0 Chinese patent discloses a kind of vacuum full mold casting and uses coating, its key material is 320 order zirconium English powder or 320 order silica flours or 320 order graphite; Binding agent is sodium phosphate or waterglass or polyvinyl formal and combination thereof; Solvent is water or ethanol; Wetting agent is an acetone; Blowing agent is a sodium alkyl sulfonate; The coating quality proportioning is: key material 70~80%, and binding agent 4~8%, wetting agent 0.8~1.2%, blowing agent: 1.4~2.0%, all the other are solvent.It is good that this coating has with the foamed plastics wettability, strong adhesion, characteristics such as elevated temperature strength height and good permeability.The patent No. is that 02100867.1 Chinese patent discloses a kind of water-base paint specially for disappearing cast mold, and it is by 700~850 parts of high silica flours, 150~300 parts of diatomite, 20~30 parts of boron-moisten soils; 0.5~2.0 parts of industrial sodium carbonates, 5~15 parts of sodium cellulosates, 30~40 parts of white glue with vinyl, 10~20 parts of aluminum sulfate; 20~30 parts of iron oxide, 20~30 parts of starch, 0.1~0.2 part of washing powder and 700~800 parts of water are formed, and it is good that this coating has wellability; Brushability is good, and it is good to become characteristic and trickling property, and coating is even, good permeability; Intensity is high, and fire resistance is good, and wearability is good, advantage and effect that shelling property is good.But; These two patented technology applicable craft scopes are vacuum full mold castings; The resistance to elevated temperatures of its coating is relatively poor, can only be fit to short finding (in the 200kg) of high-temperature process time and produce, and then can not adapt to for the production of heavy castings (in 20 tons) and small lot handwork.The patent No. is the disclosed a kind of cavityless casting coating of the Chinese patent of 200510071854.X, this coating by aqueous solvent and solid content according to water: solid content is that 0.8~1: 1 mass ratio mixes; Wherein solid content be amorphous graphite, crystalline flake graphite, clay, polyvinyl acetate fat liquor according to 25: 5: 4.5: 6 mass ratio is formed.This coating has the production technology that resistance and high temperature resistance property can be applicable to heavy castings, but its manufacturing cost is higher, and can not be applicable to manual brushing, and this coating is black, is prone to cause the image of working environment black pollution.
Summary of the invention
To the deficiency of prior art, one of the object of the invention is to provide a kind of under high temperature, low temperature environment, all have strong wearability, high tack, good gas permeability and drip-dry cavityless casting coating, makes it can satisfy the heavy castings production requirement.
For realizing above-mentioned purpose, the technical scheme that the present invention adopts is following:
A kind of cavityless casting coating, this coating is made up of following component in weight portion: silica flour 70-80 part, olive stone flour 10-15 part, schmigel 10-15 part; Sodium bentonite 4-6 part, lignin sulfonic acid 1-2 part, dextrine powder 2-3 part, sodium carboxymethylcellulose 0.8-1.5 part; Sodium Benzoate 0.4-0.6 part, hollow glass micropearl 1-2 part, aluminum sulfate 7-9 part, polyvinyl alcohol 4-6 part; Ludox 5-6 part, brown iron oxide 0.5-0.8 part, n-octyl alcohol 0.04-0.06 part, water 15-25 part.
Wherein, the granularity of described silica flour, olive stone flour and schmigel is the 200-320 order.
Sodium bentonite wherein prepares for calcium-base bentonite being adopted modification of sodium carbonate.
The present invention has following beneficial effect:
1) on the basis of a large amount of experiments, confirmed that the composition of aggregate, suspending agent, bonding agent and the auxiliary material of coating reaches content separately, make that the effect between the above-mentioned each component reaches collaborative, the combination property of coating is improved.Cavityless casting coating of the present invention had both reached high anti-stick sand ability, the rigidity and the resistance to elevated temperatures of raising apperance, minimized cost again.Optimization allotment through aggregate and various additives forms high current sex change fluid, all reaches better state with foamed polystyrene pattern wetability and brushability.Facts have proved that this coating just can reach the above paint thickness of 1.7mm through 2 times brushings, the anti-stick sand that can satisfy heavy castings requires and carries needs.
2) cavityless casting coating of the present invention has good suspension and thixotropy, also has air permeability and good and higher surface strength, and preparation technology is simple, easy to operate, abundant raw materials, production cost are low.Full mold cast(ing) surface with its production is bright and clean, carbon defects such as no elephant skin; Coating is easy to peel off, and is convenient to cleaning.
Coating of the present invention is suitable for the cavityless casting of large-sized iron casting.
The specific embodiment
Embodiment one
A kind of cavityless casting coating, this coating is made up of following component in weight portion: 70 parts of silica flours, 15 parts of olive stone flours, 10 parts of schmigels, 6 parts of sodium bentonites; 1 part of lignin sulfonic acid, 3 parts of dextrine powders, 0.8 part of sodium carboxymethylcellulose, 0.6 part of Sodium Benzoate; 1 part of hollow glass micropearl, 9 parts in aluminum sulfate, 4 parts of polyvinyl alcohol, 6 parts of Ludox; 0.5 part of brown iron oxide, 0.06 part of n-octyl alcohol, 15 parts in water, the granularity of described silica flour, olive stone flour and schmigel is the 200-320 order.
Embodiment two
A kind of cavityless casting coating, this coating is made up of following component in weight portion: 80 parts of silica flours, 10 parts of olive stone flours, 15 parts of schmigels, 4 parts of sodium bentonites; 2 parts of lignin sulfonic acids, 2 parts of dextrine powders, 1.5 parts of sodium carboxymethylcelluloses, 0.4 part of Sodium Benzoate; 2 parts of hollow glass micropearls, 7 parts in aluminum sulfate, 6 parts of polyvinyl alcohol, 5 parts of Ludox; 0.8 part of brown iron oxide, 0.04 part of n-octyl alcohol, 25 parts in water, the granularity of described silica flour, olive stone flour and schmigel is the 200-320 order.
Embodiment three
A kind of cavityless casting coating, this coating is made up of following component in weight portion: 75 parts of silica flours, 13 parts of olive stone flours, 13 parts of schmigels, 5 parts of sodium bentonites; 1.5 parts of lignin sulfonic acids, 2.5 parts of dextrine powders, 1.2 parts of sodium carboxymethylcelluloses, 0.5 part of Sodium Benzoate; 1.5 parts of hollow glass micropearls, 8 parts in aluminum sulfate, 5 parts of polyvinyl alcohol, 5.5 parts of Ludox; 0.6 part of brown iron oxide, 0.05 part of n-octyl alcohol, 20 parts in water, the granularity of described silica flour, olive stone flour and schmigel is the 200-320 order.
Applicant's statement; The present invention explains detailed process equipment of the present invention and technological process through the foregoing description; But the present invention is not limited to above-mentioned detailed process equipment and technological process, does not mean that promptly the present invention must rely on above-mentioned detailed process equipment and technological process could be implemented.The person of ordinary skill in the field should understand, and to any improvement of the present invention, to the interpolation of the equivalence replacement of each raw material of product of the present invention and auxiliary element, the selection of concrete mode etc., all drops within protection scope of the present invention and the open scope.

Claims (4)

1. a cavityless casting coating is characterized in that, this coating is made up of following component in weight portion: silica flour 70-80 part, olive stone flour 10-15 part, schmigel 10-15 part; Sodium bentonite 4-6 part, lignin sulfonic acid 1-2 part, dextrine powder 2-3 part, sodium carboxymethylcellulose 0.8-1.5 part; Sodium Benzoate 0.4-0.6 part, hollow glass micropearl 1-2 part, aluminum sulfate 7-9 part, polyvinyl alcohol 4-6 part; Ludox 5-6 part, brown iron oxide 0.5-0.8 part, n-octyl alcohol 0.04-0.06 part, water 15-25 part.
2. a kind of cavityless casting coating as claimed in claim 1 is characterized in that the granularity of described silica flour, olive stone flour and schmigel is the 200-320 order.
3. a kind of cavityless casting coating as claimed in claim 2 is characterized in that, sodium bentonite wherein prepares for calcium-base bentonite being adopted modification of sodium carbonate.
4. like claim 2 or 3 described a kind of cavityless casting coating, it is characterized in that this coating is made up of following component in weight portion: 75 parts of silica flours, 13 parts of olive stone flours, 13 parts of schmigels; 5 parts of sodium bentonites, 1.5 parts of lignin sulfonic acids, 2.5 parts of dextrine powders, 1.2 parts of sodium carboxymethylcelluloses; 0.5 part of Sodium Benzoate, 1.5 parts of hollow glass micropearls, 8 parts in aluminum sulfate, 5 parts of polyvinyl alcohol; 5.5 parts of Ludox, 0.6 part of brown iron oxide, 0.05 part of n-octyl alcohol, 20 parts in water.
CN 201110392541 2011-11-29 2011-11-29 Full mold casing coating Active CN102397983B (en)

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Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102773405A (en) * 2012-07-26 2012-11-14 宁夏共享集团有限责任公司 Production technique of sand-type water based paint for casting
CN102836950A (en) * 2012-08-31 2012-12-26 太仓科博尔精密铸业有限公司 Lost foam coating and preparation method thereof
CN102836973A (en) * 2012-07-30 2012-12-26 霍山县东胜铸造材料有限公司 Preparation method for heating heat-insulating riser sleeve
CN102896274A (en) * 2012-10-30 2013-01-30 宜昌科博耐火材料有限公司 Preparation method of water-based paint cast by high-chromium cast iron lost foam
CN103056290A (en) * 2013-01-25 2013-04-24 南京信息工程大学 Heat-resisting cast iron casting coating and preparation method thereof
CN103100656A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing quick-drying solid-mold casting coating material
CN103100650A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Preparation method of anti-burnt-on sand full-mold casting coating
CN103100655A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing solid-mold casting coating material
CN103100658A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing solid-mold casting coating material for cast iron
CN103100649A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing high-adhesiveness solid-mold casting coating material
CN103100653A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing high-gas-permeability solid-mold casting coating material
CN103100657A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing high-wear-resistance solid-mold casting coating material
CN103100651A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing solid-mold casting coating material for large-sized cast parts
CN103551496A (en) * 2013-10-29 2014-02-05 新疆华莎能源股份有限公司 Anhydrous water-based boltonite powdery coating
CN103100655B (en) * 2012-12-11 2016-11-30 光泽县和新设备技术有限公司 A kind of preparation method of full-mold casting coating
CN106513568A (en) * 2016-10-10 2017-03-22 佛山市高明区明城镇新能源新材料产业技术创新中心 Environment friendly casting coating as well as preparation method and using method thereof
CN106964752A (en) * 2017-05-17 2017-07-21 东风精密铸造安徽有限公司 A kind of resin-coated sand shell mould cast carbon steel formulation for coating material and preparation technology
CN109332579A (en) * 2018-11-28 2019-02-15 南京宁阪特殊合金有限公司 It is a kind of to uphang buoyancy coating and preparation method thereof for resin bonded sand mould casting
CN109382485A (en) * 2018-11-19 2019-02-26 吉林省众慧广博科技有限公司 A kind of casting technique improving automobile-used disk like members casting accuracy

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CN103100652B (en) * 2012-12-11 2016-06-08 芜湖恒坤汽车部件有限公司 A kind of preparation method of cast aluminium full-mold casting coating

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CN101428328A (en) * 2008-12-06 2009-05-13 华中科技大学 Powdery paint for lost foam casting of cast iron
CN101444827A (en) * 2008-12-24 2009-06-03 西安理工大学 Pyrophillite lost foam casting coating and preparation method thereof
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JPS6149741A (en) * 1983-11-11 1986-03-11 Foseco Japan Ltd:Kk Mold coating material for casting
US20080245262A1 (en) * 2004-09-15 2008-10-09 Reinhard Stotzel Thixotropic Coating Materials
CN1868634A (en) * 2005-05-25 2006-11-29 霍万福 Water base paint special for resin sand automobile mould full mold casting
CN101444826A (en) * 2007-11-27 2009-06-03 大连核心铸造技术工程研究所 Special coating for full mold casting
CN101428328A (en) * 2008-12-06 2009-05-13 华中科技大学 Powdery paint for lost foam casting of cast iron
JP2010131665A (en) * 2008-12-08 2010-06-17 Okazaki Kosanbutsu Kk Facing material for casting
CN101444827A (en) * 2008-12-24 2009-06-03 西安理工大学 Pyrophillite lost foam casting coating and preparation method thereof

Cited By (31)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102773405A (en) * 2012-07-26 2012-11-14 宁夏共享集团有限责任公司 Production technique of sand-type water based paint for casting
CN102773405B (en) * 2012-07-26 2015-10-28 宁夏共享集团有限责任公司 A kind of production technology of casting sand mold water based paint
CN102836973A (en) * 2012-07-30 2012-12-26 霍山县东胜铸造材料有限公司 Preparation method for heating heat-insulating riser sleeve
CN102836950A (en) * 2012-08-31 2012-12-26 太仓科博尔精密铸业有限公司 Lost foam coating and preparation method thereof
CN102836950B (en) * 2012-08-31 2014-06-25 太仓科博尔精密铸业有限公司 Lost foam coating and preparation method thereof
CN102896274A (en) * 2012-10-30 2013-01-30 宜昌科博耐火材料有限公司 Preparation method of water-based paint cast by high-chromium cast iron lost foam
CN102896274B (en) * 2012-10-30 2015-03-25 宜昌科博耐火材料有限公司 Preparation method of water-based paint cast by high-chromium cast iron lost foam
CN103100655A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing solid-mold casting coating material
CN103100650A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Preparation method of anti-burnt-on sand full-mold casting coating
CN103100649A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing high-adhesiveness solid-mold casting coating material
CN103100653A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing high-gas-permeability solid-mold casting coating material
CN103100657A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing high-wear-resistance solid-mold casting coating material
CN103100651A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing solid-mold casting coating material for large-sized cast parts
CN103100651B (en) * 2012-12-11 2016-12-21 光泽县和新设备技术有限公司 A kind of preparation method of heavy castings full-mold casting coating
CN103100656B (en) * 2012-12-11 2016-05-18 芜湖恒坤汽车部件有限公司 A kind of preparation method of quick-drying full-mold casting coating
CN103100655B (en) * 2012-12-11 2016-11-30 光泽县和新设备技术有限公司 A kind of preparation method of full-mold casting coating
CN103100656A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing quick-drying solid-mold casting coating material
CN103100649B (en) * 2012-12-11 2016-05-18 芜湖恒坤汽车部件有限公司 A kind of preparation method of high tack full-mold casting coating
CN103100658A (en) * 2012-12-11 2013-05-15 芜湖恒坤汽车部件有限公司 Method for preparing solid-mold casting coating material for cast iron
CN103100650B (en) * 2012-12-11 2016-01-06 芜湖恒坤汽车部件有限公司 A kind of preparation method of anti-stick grittiness full-mold casting coating
CN103100653B (en) * 2012-12-11 2016-03-23 芜湖恒坤汽车部件有限公司 A kind of preparation method of highly-breathable full-mold casting coating
CN103100657B (en) * 2012-12-11 2016-05-18 芜湖恒坤汽车部件有限公司 A kind of preparation method of strong wearability full-mold casting coating
CN103056290A (en) * 2013-01-25 2013-04-24 南京信息工程大学 Heat-resisting cast iron casting coating and preparation method thereof
CN103056290B (en) * 2013-01-25 2014-11-26 南京信息工程大学 Heat-resisting cast iron casting coating and preparation method thereof
CN103551496B (en) * 2013-10-29 2015-09-02 新疆华莎能源股份有限公司 Anhydrous water-base forsterite powder paint
CN103551496A (en) * 2013-10-29 2014-02-05 新疆华莎能源股份有限公司 Anhydrous water-based boltonite powdery coating
CN106513568A (en) * 2016-10-10 2017-03-22 佛山市高明区明城镇新能源新材料产业技术创新中心 Environment friendly casting coating as well as preparation method and using method thereof
CN106964752A (en) * 2017-05-17 2017-07-21 东风精密铸造安徽有限公司 A kind of resin-coated sand shell mould cast carbon steel formulation for coating material and preparation technology
CN109382485A (en) * 2018-11-19 2019-02-26 吉林省众慧广博科技有限公司 A kind of casting technique improving automobile-used disk like members casting accuracy
CN109332579A (en) * 2018-11-28 2019-02-15 南京宁阪特殊合金有限公司 It is a kind of to uphang buoyancy coating and preparation method thereof for resin bonded sand mould casting
CN109332579B (en) * 2018-11-28 2019-11-12 南京宁阪特殊合金有限公司 It is a kind of to uphang buoyancy coating and preparation method thereof for resin bonded sand mould casting

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