CN101444827A - Pyrophillite lost foam casting coating and preparation method thereof - Google Patents

Pyrophillite lost foam casting coating and preparation method thereof Download PDF

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Publication number
CN101444827A
CN101444827A CNA2008102364308A CN200810236430A CN101444827A CN 101444827 A CN101444827 A CN 101444827A CN A2008102364308 A CNA2008102364308 A CN A2008102364308A CN 200810236430 A CN200810236430 A CN 200810236430A CN 101444827 A CN101444827 A CN 101444827A
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pyrophillite
powder
refractory
coating
bentonite
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CN101444827B (en
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张忠明
徐春杰
郭学锋
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HAIAN HENGYE SILK CO Ltd
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Xian University of Technology
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Abstract

The invention discloses a pyrophillite lost foam casting coating and a preparation method thereof. The coating comprises the following components by the mass percentage: 90% to 95.8% of pyrophillite refractory powder, 0.2% to 0.7% of sodium carboxymethyl cellulose, 1.9% to 4.4% of swell soil, 1.9% to 5.3% of soluble glass, 0.1% to 0.18% of polyethylene alkyl polyol ether, and 0.05% to 0.1% of N-octanol, and the mass percentage of the components is 100% in total, wherein, pyrophillite refractory powder is pyrophillite or mixture of pyrophillite and other refractory materials. The invention has the advantages that the pyrophillite lost foam casting coating has favorable suspension property and thixotropy, as well as excellent ventilation property and relatively high surface strength; and the preparation technology is simple, the operation is convenient, the raw material is abundant and the production cost is low. The invention is mainly used for producing refractory material on the surface of foam plastic mould of lost foam pieces.

Description

Pyrophillite lost foam casting coating and preparation method thereof
Technical field
The invention belongs to the metal liquid field shaping technique, be specifically related to a kind of Pyrophillite lost foam casting coating, the invention still further relates to the preparation method of this cast paint.
Background technology
Lost foam casting is described as " green foundry engieering " and " foundry engieering of 21 century " with its unique advantage.From the sixties in last century since China begins to use, through the continuous development of decades, the application of lost foam casting constantly enlarges, and has obtained good economic benefit and social benefit.
In lost foam casting, coating is one of key technology.Different with ordinary sand casting, the coating of lost foam casting is coated with to hang over the foam mould surface rather than be coated with and hangs on casting mold or the core.Different in view of lost foam casting and ordinary sand casting, lost foam casting coating is except the instructions for use that should possess conventional cast coating, also to play a role in the following areas, promptly improve the rigidity and the intensity of foam plastics mould, keep the apperance size stability; The stability of dry sand casting mold when keeping cast; Also to when moulding, protect the surface of apperance not to be subjected to washing away of quicksand.Require lost foam casting coating to have high intensity, highly-breathable, good extension property and the thixotropy of being coated with for this reason, also should be convenient to cleaning simultaneously, cost is low, and is easy and simple to handle.
Lost foam casting coating mainly is made up of refractory powder, bonding agent, solvent, suspending agent and special additives.Refractory powder is the important component of coating, and its character has determined the character of coating.Cast paint will be considered many character when selecting refractory powder, as chemical stability under refractoriness, thermal coefficient of expansion, the high temperature and raw material source, price with to the influence degree of people and environment etc.Refractory material commonly used has graphite powder, silica flour, zirconium English powder, schmigel, aluminium vanadine powder, magnesia powder and their mixed powder.
Graphite has very high fire resistance and heat endurance, and the source is abundant, and is cheap, is refractory powder the most frequently used in the sand mold iron casting coating in the past therefore always.Fine and smooth but graphite powder is black, big to human body and environmental pollution, do not meet environmental requirement, replaced by other refractory powder gradually.The silica flour wide material sources, with low cost, certain refractoriness is arranged, in coating, use wider.The subject matter of silica flour is that its dust makes the people suffer from anthraco-silicosis easily, has a strong impact on operating personnel's physical and mental health, does not therefore advocate use.Zirconium English powder has very high fire resistance and thermal conductivity, and thermal expansion is little, and Heat stability is good not with the iron oxide chemically reactive, is mainly used on large-scale steel-casting and the important foundry goods.Zirconium English powder fire resistance is good, but a large amount of dependence on import holds at high price, and the coating cost is very high; In addition, the association breeze of zirconium English powder has radioactivity.Schmigel is good refractory material, but shortage of resources costs an arm and a leg, and is unfavorable for promoting the use of.The magnesia powder thermal expansion is little, and alkali resistance slag ability is strong, but price is more expensive than silica flour.The thermal expansion of aluminium vanadine grog refractory powder is little, refractoriness is high, but cost is than silica flour height.Therefore improve casting quality, developing new refractory powder and cast paint is the task of top priority.
Pyrophillite is the famous nonmetallic minerals of China, and resource is abundant relatively.Pyrophyllite mainly is made up of quartz, kaolin, sericite, and the pyrophyllite based on kaolin or sericite is also arranged.Pyrophillite is a crystal structure, belongs to layer silicate mineral, monoclinic system, and the crystal structure height is unordered.Its chemical structural formula is Al 2[Si 4O 10] (OH) 2, the theoretical chemistry composition is Al 2O 328.3%, SiO 266.7%, H 2O5.0%.Pyrophyllite quality exquisiteness, Mohs' hardness 1.5~2.0, density 2.65-2.90g/cm 3, refractoriness〉and 1700 ℃.Pyrophillite has chemical stability, low heat expansion, low heat conductivity, low electric conductivity, high-insulativity, high-melting-point, good a lot of characteristics such as corrosion resistance, thereby makes it be widely used in industrial departments such as pottery, metallurgy, building materials, chemical industry, light industry.Be mainly used in refractory material, ceramic raw material, handicraft and ornament materials, be used for the artificial diamond industrial, glass fibre, filler and candy batching etc.Wherein in the application facet, what external consumption was maximum is to produce refractory material.Make refractory wass, fireproof coating, refractory concrete aggregate as pyrophyllite and clay.
How in the form of sheets the pyrophyllite powder particle, unit weight is less, flowability is better, adsorptivity is medium, hygroscopicity is less, dispersed, wetability is general, suspension better reaches features such as slant acidity, can satisfy color, covering power, enhancing and the suspension requirement of coating to filler.Pyrophillite can be used in paint industry paint filler, papermaking paint, printing ink paint, heat insulating coating, refractory coating and the building coating.People such as the Hu Qinghua of HeFei University of Technology have carried out pyrophyllite powder Study on application in interior wall coating.Coating consists of filler, water and auxiliary agents such as polyvinyl alcohol, waterglass, pyrophyllite powder.The result shows that pyrophillite interior wall coating quality index obviously is better than 106 coating, and pyrophyllite powder has replaced fillers such as part titanium dioxide, lithopone, talcum powder and precipitated calcium carbonate.Pyrophyllite powder is desirable paint filler, can serve as effect (Hu Qinghua, pyrophyllite powder physicochemical property and application study, Anhui geology, 1996,6 (1): 52-56) of part color.It is reported, the covering or the inserts that pyrophyllite powder are used for paint abroad, can make coating have good suspension, durability and viscosity, avoid the wearing and tearing and the (Li Bowei that comes off, the culture river, summarize the development and use of domestic and international pyrophillite and talcum with at industrial quality requirement, Sichuan building materials institute journal, 1988,3 (2): 47-68; Xu Fenglin, Xu Chuanyun. Zhejiang Province's pyrophyllite development and use developing direction, Chinese non-metallic mineral industry guide, 2007, (5): 15-17).Japan uses pyrophyllite powder as papermaking filler, report simultaneously and point out that pyrophyllite powder also is a papermaking paint preferably.Studies show that, utilize that pyrophyllite mineral material has intensity height after low thermal conductivity factor, the roasting, density is little and character such as structure multilayer, can be applied in the heat-insulating material.After in the composite material that carbonaceous material, pyrophyllite mineral material and mica mineral material are formed, adding entry and other adhesives, can form good heat insulating coating through shaping and roasting.
Also there is the bibliographical information pyrophyllite powder in coatings industry, can produce various corrosion-and high-temp-resistant coating and metallurgical casting sapecial coating (Yao Wenjun, Zhang Peiping, Li Shufa, Ma Liyan, the Suker. pyrophyllite mineral products resource and research for application and development present situation thereof, world's geology, 2007,26 (1): 124-129; Liu Ping. brief talk the development and utilization situation of pyrophillite, IM﹠amp; P chemical industry mineral and processing, 2004, (12): 38), but only in relevant document, mention not having detailed data to look into, more do not have concrete coating formula and preparation technology's introduction.
Summary of the invention
The purpose of this invention is to provide a kind of Pyrophillite lost foam casting coating, this coating has high strength, highly-breathable, good extension property and the thixotropy of being coated with, and is convenient to cleaning, cost is low.
Another object of the present invention provides the preparation method of above-mentioned coating.
The technical solution adopted in the present invention is, Pyrophillite lost foam casting coating by mass percentage, is made up of following component:
Pyrophillite refractory powder 90%~95.8%
Sodium carboxymethylcellulose 0.2%~0.7%
Bentonite 1.9%~4.4%
Waterglass 1.9%~5.3%
Polyethylene alkyl alcohol ether 0.1%~0.18%
N-octyl alcohol 0.05%~0.1%
The said components total amount is 100%,
Wherein, the pyrophillite refractory powder is the mixture of pyrophillite or pyrophillite and other refractory materials.
Another technical scheme of the present invention is, the preparation method of above-mentioned coating specifically carries out according to the following steps:
Step 1, is by mass percentage got pyrophillite refractory powder 90%~95.8%, sodium carboxymethylcellulose 0.2%~0.7%, bentonite 1.9%~4.4%, waterglass 1.9%~5.3%, polyethylene alkyl alcohol ether 0.1%~0.18% and n-octyl alcohol 0.05%~0.1% respectively; Wherein the pyrophillite refractory powder is pyrophillite or the mixture be made up of 50%~90% pyrophillite and 10%~50% other refractory materials by mass percentage,
Step 2, according to the mass ratio of 1:30, the sodium carboxymethylcellulose that step 1 is obtained mixes with water, stirs, and leaves standstill 70~75 hours, makes sodium carboxymethyl cellulose solution;
According to the mass ratio of 1:5, the bentonite that step 1 is obtained mixes with water, stirs, and leaves standstill 70~75 hours, makes the bentonite water mixed liquid;
Sodium carboxymethyl cellulose solution and bentonite water mixed liquid that step 3, the pyrophillite refractory powder that step 1 is obtained and waterglass, step 2 make mix, the mixed solution that makes, mass ratio according to 10:1, this mixed solution and water are added in the high speed dispersor, high speed dispersion 3~5 hours makes compo;
Step 4, the polyethylene alkane that step 1 is obtained and n-octyl alcohol add in the compo that step 3 makes successively, stir 30~40 minutes, are uniformly dispersed, and make Pyrophillite lost foam casting coating.
Pyrophillite lost foam casting coating of the present invention, have good suspension and thixotropy, also have air permeability and good and higher surface strength, and preparation technology is simple, easy to operate, abundant raw materials, production cost are low, is mainly used in the fireproof coating on the foamed polystyrene pattern surface of production disappearance die casting.
The specific embodiment
The present invention is described in detail below in conjunction with the specific embodiment.
Coating of the present invention, by mass percentage, form by following component:
Pyrophillite refractory powder 90%~95.8%
Sodium carboxymethylcellulose 0.2%~0.7%
Bentonite 1.9%~4.4%
Waterglass 1.9%~5.3%
Polyethylene alkyl alcohol ether 0.1%~0.18%
N-octyl alcohol 0.05%~0.1%
Above-mentioned component total amount is 100%;
Pyrophillite refractory powder wherein can be pyrophillite, also can be that pyrophillite and other refractory materials mix.In the pyrophillite refractory powder that pyrophillite and other refractory materials mix, the content of pyrophillite is 50%~90% according to mass percent, and remaining is other refractory materials, and the component total amount is 100%.Other refractory materials are selected from one or more the combination in silica flour, zirconium English powder, schmigel, aluminium vanadine powder or the magnesia powder.
The preparation method of cast paint of the present invention, carry out according to following steps:
Step 1, is by mass percentage got pyrophillite refractory powder 90%~95.8%, sodium carboxymethylcellulose 0.2%~0.7%, bentonite 1.9%~4.4%, waterglass 1.9%~5.3%, polyethylene alkyl alcohol ether 0.1%~0.18% and n-octyl alcohol 0.05%~0.1% respectively; Wherein the pyrophillite refractory powder is pyrophillite or the mixture be made up of 50%~90% pyrophillite and 10%~50% other refractory materials by mass percentage, and other refractory materials are selected from one or more the combination in silica flour, zirconium English powder, schmigel, aluminium vanadine powder or the magnesia powder.
Step 2, according to the mass ratio of 1:30, the sodium carboxymethylcellulose that step 1 is obtained mixes with water, stirs, and leaves standstill 70~75 hours, makes sodium carboxymethyl cellulose solution;
According to the mass ratio of 1:5, the bentonite that step 1 is obtained mixes with water, stirs, and leaves standstill 70~75 hours, makes the bentonite water mixed liquid;
Sodium carboxymethyl cellulose solution and bentonite water mixed liquid that step 3, the pyrophillite refractory powder that step 1 is obtained and waterglass, step 2 make mix, the mixed solution that makes, mass ratio according to 10:1, this mixed solution and water are added in the high speed dispersor, high speed dispersion 3~5 hours makes compo;
Step 4, the polyethylene alkane that step 1 is obtained and n-octyl alcohol add in the compo that step 3 makes successively, stir 30~40 minutes, are uniformly dispersed, and make Pyrophillite lost foam casting coating.
The density of the lost foam cast iron coating that the inventive method prepares is 1.4~1.6g/cm 3, place suspensibility after 72 hours greater than 98%; The shear stress of coating is limited to 16~19Pa.With the apparent viscosity value that is coated with 4 viscometer determining coating is 40~42s.The thixotroping rate is 15%~17%.The brushing index of coating, an amount of dropping down and a time of dropping down are about 6.0 respectively, 0.4g and 10s.The normal temperature strength of coating is higher than 700g/mm.Intensity through paint coatings after 1200 ℃ of roastings is higher than 500g/mm.The normal temperature gas permeability of coating is higher than 10cm 2(kPamin)-1, hot permeability is greater than 20cm 2(kPamin) -1
As seen the pyrophillite coating that method of the present invention makes has excellent performance, has good suspension and thixotropy; Coating also has air permeability and good and higher surface strength, has well satisfied the requirement of lost foam casting cast iron spare coating.This coating compound method is simple, nonhazardous, and the cast(ing) surface of production is highly polished.This coating is mainly used in lost foam casting and produces cast iron, cast steel and non-ferrous alloy casting.Compare with external like product, under the suitable situation of quality, required cost reduces by 50%.The present invention has overcome that refractory powder costs an arm and a leg the defective that the coating material production cost is higher in the existing routine casting coating technology of preparing; It is smooth and viscosity suitable to contain the cast paint of pyrophillite refractory powder simultaneously.And just can produce the high-quality cast paint with cheap raw material and simple production technology, effectively reduce the coating material production cost, and quality of finished product good.
Embodiment 1
By mass percentage, get pyrophillite 90%, sodium carboxymethylcellulose 0.7%, bentonite 4.4%, waterglass 4.62%, polyethylene alkyl alcohol ether 0.18% and n-octyl alcohol 0.1% respectively;
According to the mass ratio of 1:30, sodium carboxymethylcellulose is mixed with water, stir, left standstill 70 hours, make sodium carboxymethyl cellulose solution;
According to the mass ratio of 1:5, bentonite is mixed with water, stir, left standstill 70 hours, make the bentonite water mixed liquid;
Pyrophillite and waterglass, sodium carboxymethyl cellulose solution and bentonite water mixed liquid are mixed, and the mixed solution that makes according to the mass ratio of 10:1, adds this mixed solution and water in the high speed dispersor, and high speed dispersion 4 hours makes compo;
Polyethylene alkane and n-octyl alcohol are added in the compo that makes successively, stirred 30 minutes, be uniformly dispersed, make Pyrophillite lost foam casting coating.
Embodiment 2
By mass percentage, get pyrophillite 95.8%, sodium carboxymethylcellulose 0.2%, bentonite 1.95%, waterglass 1.9%, polyethylene alkyl alcohol ether 0.1% and n-octyl alcohol 0.05% respectively;
According to the mass ratio of 1:30, sodium carboxymethylcellulose is mixed with water, stir, left standstill 75 hours, make sodium carboxymethyl cellulose solution;
According to the mass ratio of 1:5, bentonite is mixed with water, stir, left standstill 75 hours, make the bentonite water mixed liquid;
Pyrophillite and waterglass, sodium carboxymethyl cellulose solution and bentonite water mixed liquid are mixed, and the mixed solution that makes according to the mass ratio of 10:1, adds this mixed solution and water in the high speed dispersor, and high speed dispersion 5 hours makes compo;
Polyethylene alkane and n-octyl alcohol are added in the compo successively, stirred 40 minutes, be uniformly dispersed, make Pyrophillite lost foam casting coating.
Embodiment 3
By mass percentage, get pyrophillite 92.07%, sodium carboxymethylcellulose 0.5%, bentonite 1.9%, waterglass 5.3%, polyethylene alkyl alcohol ether 0.15% and n-octyl alcohol 0.08% respectively;
According to the mass ratio of 1:30, sodium carboxymethylcellulose is mixed with water, stir, left standstill 72 hours, make sodium carboxymethyl cellulose solution;
According to the mass ratio of 1:5, bentonite is mixed with water, stir, left standstill 72 hours, make the bentonite water mixed liquid;
Pyrophillite and waterglass, sodium carboxymethyl cellulose solution and bentonite water mixed liquid are mixed, and the mixed solution that makes according to the mass ratio of 10:1, adds this mixed solution and water in the high speed dispersor, and high speed dispersion 3 hours makes compo;
Polyethylene alkane and n-octyl alcohol are added in the compo successively, stirred 35 minutes, be uniformly dispersed, make Pyrophillite lost foam casting coating.
Embodiment 4
By mass percentage, get pyrophillite and silica flour 90%, sodium carboxymethylcellulose 0.7%, bentonite 4.4%, waterglass 4.62%, polyethylene alkyl alcohol ether 0.18% and n-octyl alcohol 0.1% respectively.In pyrophillite and the silica flour, pyrophillite is 90% by mass percentage, and silica flour is 10%;
According to the scheme of embodiment 1, the pyrophillite among the embodiment 1 is substituted by pyrophillite and silica flour in the present embodiment, promptly make Pyrophillite lost foam casting coating.
Embodiment 5
By mass percentage, get pyrophillite, zirconium English powder and schmigel 95.8%, sodium carboxymethylcellulose 0.2%, bentonite 1.95%, waterglass 1.9%, polyethylene alkyl alcohol ether 0.1% and n-octyl alcohol 0.05% respectively, in pyrophillite, zirconium English powder and the schmigel, pyrophillite is 70% by mass percentage, zirconium English powder 20%, schmigel are 10%;
According to the scheme of embodiment 2, the pyrophillite among the embodiment 2 is substituted by pyrophillite, zirconium English powder and schmigel in the present embodiment, promptly make Pyrophillite lost foam casting coating.
Embodiment 6
By mass percentage, get pyrophillite, schmigel, aluminium vanadine powder and magnesia powder 92.07%, sodium carboxymethylcellulose 0.5%, bentonite 1.9%, waterglass 5.3%, polyethylene alkyl alcohol ether 0.15% and n-octyl alcohol 0.08% respectively, in pyrophillite, schmigel, aluminium vanadine powder and the magnesia powder, by mass percentage pyrophillite be 50%, schmigel 10%, magnesia powder 10%, aluminium vanadine powder is 30%;
According to the scheme of embodiment 3, the pyrophillite among the embodiment 3 is substituted by pyrophillite, schmigel, aluminium vanadine powder and magnesia powder in the present embodiment, promptly make Pyrophillite lost foam casting coating.

Claims (7)

1. a Pyrophillite lost foam casting coating is characterized in that, by mass percentage, is made up of following component:
Pyrophillite refractory powder 90%~95.8%
Sodium carboxymethylcellulose 0.2%~0.7%
Bentonite 1.9%~4.4%
Waterglass 1.9%~5.3%
Polyethylene alkyl alcohol ether 0.1%~0.18%
N-octyl alcohol 0.05%~0.1%
The said components total amount is 100%,
Wherein, the pyrophillite refractory powder is the mixture of pyrophillite or pyrophillite and other refractory materials.
2. cast paint according to claim 1 is characterized in that, in the mixture of pyrophillite and other refractory materials, according to mass percent, pyrophillite is 50%~90%, and surplus is other refractory materials, each component total amount 100%.
3. cast paint according to claim 1 is characterized in that, the particle size diameter of described pyrophillite is 0.063~0.088mm.
4. cast paint according to claim 1 is characterized in that, described other refractory materials are selected from one or more the combination in silica flour, zirconium English powder, schmigel, aluminium vanadine powder or the magnesia powder.
5. the preparation method of the described cast paint of claim 1 is characterized in that, specifically carries out according to the following steps:
Step 1, is by mass percentage got pyrophillite refractory powder 90%~95.8%, sodium carboxymethylcellulose 0.2%~0.7%, bentonite 1.9%~4.4%, waterglass 1.9%~5.3%, polyethylene alkyl alcohol ether 0.1%~0.18% and n-octyl alcohol 0.05%~0.1% respectively; Wherein the pyrophillite refractory powder is pyrophillite or the mixture be made up of 50%~90% pyrophillite and 10%~50% other refractory materials by mass percentage,
Step 2, according to the mass ratio of 1:30, will go on foot: rapid 1 sodium carboxymethylcellulose of obtaining mixes with water, stirs, and leaves standstill 70~75 hours, makes sodium carboxymethyl cellulose solution;
According to the mass ratio of 1:5, the bentonite that step 1 is obtained mixes with water, stirs, and leaves standstill 70~75 hours, makes the bentonite water mixed liquid;
Sodium carboxymethyl cellulose solution and bentonite water mixed liquid that step 3, the pyrophillite refractory powder that step 1 is obtained and waterglass, step 2 make mix, the mixed solution that makes, mass ratio according to 10:1, this mixed solution and water are added in the high speed dispersor, high speed dispersion 3~5 hours makes compo;
Step 4, the polyethylene alkane that step 1 is obtained and n-octyl alcohol add in the compo that step 3 makes successively, stir 30~40 minutes, are uniformly dispersed, and make Pyrophillite lost foam casting coating.
6. method according to claim 5 is characterized in that, in the mixture of pyrophillite and other refractory materials, according to mass percent, pyrophillite is 50%~90%, and surplus is other refractory materials, each component total amount 100%.
7. method according to claim 5 is characterized in that, described other refractory materials are selected from one or more the combination in silica flour, zirconium English powder, schmigel, aluminium vanadine powder or the magnesia powder.
CN2008102364308A 2008-12-24 2008-12-24 Pyrophillite lost foam casting coating and preparation method thereof Expired - Fee Related CN101444827B (en)

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CN102430704A (en) * 2011-11-29 2012-05-02 朱小英 Preparation method for lost foam casting paint
CN102500745A (en) * 2011-11-29 2012-06-20 朱小英 Method for preparing full-mold casting coating
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CN102873261A (en) * 2012-08-31 2013-01-16 太仓科博尔精密铸业有限公司 Lost foam coating and preparation method thereof
CN103332964A (en) * 2013-07-19 2013-10-02 武汉钢铁(集团)公司 Viscous slag prevention coating for refractory material in casting blank heating furnace
CN103332964B (en) * 2013-07-19 2014-12-10 武汉钢铁(集团)公司 Viscous slag prevention coating for refractory material in casting blank heating furnace
CN103586406A (en) * 2013-11-27 2014-02-19 吴江市液铸液压件铸造有限公司 Casting coating for stainless steel valve body and preparation method thereof
CN104353777A (en) * 2014-11-05 2015-02-18 襄阳聚力炉衬材料有限公司 Cast iron evaporative pattern coating and preparation method thereof
CN104439049A (en) * 2014-12-31 2015-03-25 天津宁康科技有限公司 Environment-friendly alcohol group ceramic casting coating
CN104889315A (en) * 2015-06-18 2015-09-09 山西威龙铁路机车制动配件制造有限公司 Water-based coating for lost foam casting and preparation method of coating
CN105598357A (en) * 2016-01-19 2016-05-25 安徽涌畅铸件有限公司 Lost foam coating with high fire resistance and preparation method of lost foam coating
CN109128013A (en) * 2018-08-09 2019-01-04 长兴中建耐火材料科技有限公司 Zirconia toughened mullite is the steel moulder's paint and preparation method thereof of refractory aggregate
CN109020246A (en) * 2018-10-15 2018-12-18 重庆远嘉矿业有限公司 A kind of novel glass fiber cooperation material formula and its production technology

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