CN102393689A - Automobile bumper assembly system - Google Patents
Automobile bumper assembly system Download PDFInfo
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- CN102393689A CN102393689A CN2011102932261A CN201110293226A CN102393689A CN 102393689 A CN102393689 A CN 102393689A CN 2011102932261 A CN2011102932261 A CN 2011102932261A CN 201110293226 A CN201110293226 A CN 201110293226A CN 102393689 A CN102393689 A CN 102393689A
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- information
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- bumper assembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses an automobile bumper assembly system. The system comprises a product configuration sending unit, a product information receiving and feedback unit, a product manufacturing control unit and a detection unit, wherein the sending unit comprises a first server connected with the Internet; the first server sends information to the product information receiving and feedback unit through the Internet; the product information receiving and feedback unit comprises a second server and an information processing unit which are connected with the Internet; the second server sends the information processed by the information processing unit to the product manufacturing control unit; the product manufacturing control unit comprises a controller connected with the product manufacturing control unit through a network; the controller receives the information sent by the information processing unit and processes a product through a worktable and an operation execution mechanism; the detection unit comprises a scanner connected to the network; and the scanner is used for scanning a bar code of the product before and after processing and feeding scanning information back to the information processing unit and/or the second server. The system can produce various automobile bumper products in a high-efficiency, high-yield, low-stock and low-cost mode.
Description
Technical field
The present invention relates to automobile and join, be specifically related to a kind of bumper assembly system processing unit (plant).
Background technology
The installation of present most of automobile plastic bumpers is fixing assembling line not, the also not special design of existing worktable, and operating position is arranged does not have specific requirement.Because the automobile type configuration that auto parts machinery factory need process requires different, the spare and accessory parts that the bumper assembly is installed need to change at any time, generally need misloading, defectives such as neglected loading so just take place easily by artificial cognition.Can only rely on the stock who does each configuration vehicle in advance to meet the need of market.So just be difficult to satisfy the production needs of modern cars accessory.Because automotive type is more and more, disposes also more and more abundanter.The update of vehicle simultaneously is also more and more faster, if continue to carry out processing and assembling according to existing assembly line, so just needs accessory factory to drop into more operation cost, increases increasing stock and satisfies the actual production demand.If can know the demand in market in earlier stage, the stock has done many just directly to cause production to be overstock.
Summary of the invention
The objective of the invention is to overcome the defective that exists in the prior art, a kind of order kind, amount on order according to client is provided, the bumper assembly system of carrying out processing through automatic control system.
For realizing above-mentioned purpose, technical scheme of the present invention is a kind of bumper assembly system of design, it is characterized in that said system comprises: product configuration transmitting element, product information reception and feedback unit, product production control unit and detecting unit; Said product configuration transmitting element comprises first server with Internet connection, contains product design information and/or product order information at the store memory of said first server, and said information is sent to product information through the internet and received and feedback unit; Said product information reception and feedback unit comprise second server and the information process unit with Internet connection; Said second server receives the information that first server is sent through the internet, after information process unit is handled, sends to product production control unit; Said product production control unit comprises the controller that connects through network, and the information that said controller reception information process unit sends is processed product with operation topworks through worktable; Said detecting unit comprises the scanner that is connected on the network, and said scanner is used to scan the bar code and/or the picture of product processing front and back, and scanning information is fed back to information process unit and/or second server.
Wherein optimized technical scheme is; Said information process unit comprises through the computing machine of data line or wireless connections or single-chip microcomputer, display and operation keyboard; In said computing machine or single-chip microcomputer, be provided with communication module, said communication module is used to connect second server, controller and scanner.
Optimized technical scheme comprises that also described controller comprises Programmable Logic Controller, and described operation topworks comprises puncher and/or bonding machine; Said Programmable Logic Controller receives the operational order that information process unit sends, and is sent to puncher and/or bonding machine after treatment product is carried out processed.
Optimized technical scheme also comprises, said operation topworks also can comprise the mechanical arm that is used to grasp and/or connect parts.
Optimized technical scheme also comprises,, said operation topworks also can comprise several photoelectric sensors, said sensor is used for testing product rigging position information and/or assembling confined state information.
Optimized technical scheme also comprises, on said worktable, can be provided with several processing stations, is respectively equipped with display and/or operation keyboard at each processing stations.
Optimized technical scheme comprises that also several are provided with alarm on said worktable, and said alarm is connected with information process unit and/or Programmable Logic Controller respectively.
Optimized technical scheme comprises that also said worktable can be provided with travelling belt or conveyer chain between several processing stations.
Optimized technical scheme comprises that also said scanner is a barcode scanner.
Optimized technical scheme comprises that also said product is automobile front beam and/or rear bumper.
Advantage of the present invention and beneficial effect are: this bumper assembly system is utilized the internet; Computer control system, Programmable Logic Controller and barcode scanner can be delivered directly to the product information that the user need order goods control system and topworks; Control system and topworks just can directly produce according to instruction; And barcode scanner can be to the operating position of the starting material in the production run, spare and accessory parts, and installation situation and order conditions of demand compare, and comparing result is fed back to computer control system; Also can pass through sensor and alarm notifying operation personnel at any time simultaneously, at any time the assembling process adjusted.Therefore, this bumper assembly system can realize high-level efficiency, high qualification rate, low stock, produce all kinds of bumper products cheaply.
Description of drawings
Fig. 1 is the structured flowchart of bumper assembly system of the present invention.
Embodiment
Below in conjunction with accompanying drawing and embodiment, specific embodiments of the invention further describes.Following examples only are used for technical scheme of the present invention more clearly is described, and can not limit protection scope of the present invention with this.
As shown in Figure 1, the present invention is a kind of bumper assembly system, and this system comprises: product configuration transmitting element, product information reception and feedback unit, product production control unit and detecting unit; Said product configuration transmitting element comprises first server 1 with Internet connection, contains product design information and/or product order information at the store memory of said first server 1, and said information is sent to product information through the internet and received and feedback unit; Said product information reception and feedback unit comprise the second server 2 and information process unit 3 with Internet connection; Said second server 2 receives the information that first server is sent through the internet, after information process unit 3 is handled, sends to product production control unit; Said product production control unit comprises the controller 4 that connects through network, and the information that said controller reception information process unit 3 sends is processed product with operation topworks through worktable 5; Said detecting unit comprises the scanner 6 that is connected on the network, and said scanner is used to scan forward and backward bar code and/or the picture of product processing, and scanning information is fed back to information process unit 3 and/or second server 2.
Wherein embodiment preferred is; Said information process unit 3 comprises through data line or wireless connections computing machine or single-chip microcomputer 3-1, display 3-2 and operation keyboard 3-3; In said computing machine or single-chip microcomputer 3-1, be provided with communication module 3-1-1, said communication module is used to connect second server 2, controller 4 and scanner 6.
Embodiment preferred comprises that also described controller 4 comprises Programmable Logic Controller (PLC) 4-1, and described operation topworks comprises puncher 7 and/or bonding machine 8; Said Programmable Logic Controller (PLC) 4-1 receives the operational order that information process unit 3 sends, and is sent to 8 pairs of product automobiles front and back of puncher 7 and/or bonding machine bumper processed after treatment.
Embodiment preferred also comprises, said operation topworks also can comprise the mechanical arm 4-2 that is used to grasp and/or connect parts.
Embodiment preferred also comprises,, said operation topworks also can comprise several photoelectric sensors 4-3, said sensor 4-3 is used for testing product rigging position information and/or assembling confined state information.
Embodiment preferred also comprises, on said worktable 5, can be provided with several processing stations, is respectively equipped with display 9 and/or operation keyboard 10 at each processing stations.
Embodiment preferred comprises that also several are provided with alarm 11 on said worktable 5, and said alarm 11 is connected with information process unit 3 and/or Programmable Logic Controller 4-1 respectively.
Embodiment preferred comprises that also said worktable 5 can be provided with travelling belt or conveyer chain between several processing stations.
Embodiment preferred comprises that also said scanner 6 is a barcode scanner.
Embodiment preferred comprises that also said product is automobile front beam and/or rear bumper.
The course of work of system according to the invention is:
Product information in this system receives with feedback unit and accepts an order from first server of product configuration transmitting element.The second server of product information reception and feedback unit and information process unit carry out production task and part distribution according to order through Programmable Logic Controller, and each station production information and the required part of each station are assigned to each station.
The production of front bumper: receive and feedback unit reception sequence information from product information; Display screen shows the information of order number and required part; Product is put into Working position, and scanner carries out bar code scan, starts working after comparing with the sequence information that is received; Controlled by Programmable Controller puncher, bonding machine are processed front bumper.
The process of puncher and bonding machine processing front bumper; Comprise from product information receiving and feedback unit reception sequence information that display screen shows order number and required parts information, product is put into Working position; Scanner carries out bar code scan, starts working after comparing with the sequence information that is received.
Wherein the smallclothes of front bumper dispensing frame process is, Programmable Logic Controller (PLC) receives with feedback unit from product information and receives parts information, carries out bright lamp after the processing and handles, and the part of needs is pointed out, and operating personnel provide and deliver.
Be used to process, assemble the fitter's bench of front bumper; Programmable Logic Controller (PLC) receives the control information that receives with feedback unit with product information and is assigned to 3 worktable; The parts information that on 3 worktable, all has this station of display prompts to assemble supplies the operative employee to compare.
At testing station, the checker checks the product that assembling is accomplished, confirms errorless after, use bar-code scanner, completion information is sent to product information receives and the second server of feedback unit.
The process and assemble of rear bumper: through Programmable Logic Controller (PLC) control puncher and bonding machine; Receive and feedback unit reception sequence information from product information; Display screen shows order number and required parts information; Product is put into Working position, carries out bar code scan, start working after comparing with the sequence information that is received with scanner.
The smallclothes dispensing frame of rear bumper, Programmable Logic Controller (PLC) receives with feedback unit from product information and receives parts information, carries out bright lamp after the processing and handles, and the part of needs is pointed out, and has operating personnel to provide and deliver.
Testing station, the checker checks the product that assembling is accomplished, confirms errorless after, with bar-code scanner completion information is sent to that product information receives and the second server of feedback unit.
The control of production run: Programmable Logic Controller (PLC) receives with feedback unit from product information and receives parts information information; The display screen demonstration needs the part of assembling; Inspection after assembling is accomplished is confirmed through scanner, issues product information to completion information and receives and the feedback unit second server.
Product information receives with the feedback unit second server and handles the job information after accomplishing, and preserves, and sends to product configuration transmitting element.
The above only is a preferred implementation of the present invention; Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from know-why of the present invention; Can also make some improvement and retouching, these improvement and retouching also should be regarded as protection scope of the present invention.
Claims (10)
1. a bumper assembly system is characterized in that, said system comprises: product configuration transmitting element, product information reception and feedback unit, product production control unit and detecting unit; Said product configuration transmitting element comprises first server with Internet connection, contains product design information and/or product order information at the store memory of said first server, and said information is sent to product information through the internet and received and feedback unit; Said product information reception and feedback unit comprise second server and the information process unit with Internet connection; Said second server receives the information that first server is sent through the internet, after information process unit is handled, sends to product production control unit; Said product production control unit comprises the controller that connects through network, and the information that said controller reception information process unit sends is processed product with operation topworks through worktable; Said detecting unit comprises the scanner that is connected on the network, and said scanner is used to scan the bar code and/or the picture of product processing front and back, and scanning information is fed back to information process unit and/or second server.
2. bumper assembly system as claimed in claim 1; It is characterized in that; Said information process unit comprises through the computing machine of data line or wireless connections or single-chip microcomputer, display and operation keyboard; In said computing machine or single-chip microcomputer, be provided with communication module, said communication module is used to connect second server, controller and scanner.
3. bumper assembly system as claimed in claim 2 is characterized in that described controller comprises Programmable Logic Controller, and described operation topworks comprises puncher and/or bonding machine; Said Programmable Logic Controller receives the operational order that information process unit sends, and is sent to puncher and/or bonding machine after treatment product is carried out processed.
4. bumper assembly system as claimed in claim 3 is characterized in that, said operation topworks also comprises the mechanical arm that is used to grasp and/or connect parts.
5. bumper assembly system as claimed in claim 4 is characterized in that, said operation topworks also comprises several photoelectric sensors, and said sensor is used for testing product rigging position information and/or assembling confined state information.
6. bumper assembly system as claimed in claim 5 is characterized in that, on said worktable, is provided with several processing stations, is respectively equipped with display and/or operation keyboard at each processing stations.
7. bumper assembly system as claimed in claim 6 is characterized in that several are provided with alarm on said worktable, and said alarm is connected with information process unit and/or Programmable Logic Controller respectively.
8. bumper assembly system as claimed in claim 6 is characterized in that said worktable is provided with travelling belt between several processing stations.
9. bumper assembly system as claimed in claim 5 is characterized in that, said scanner is a barcode scanner.
10. like any described bumper assembly system in the claim 1 to 9, it is characterized in that said product is automobile front beam and/or rear bumper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102932261A CN102393689B (en) | 2011-10-08 | 2011-10-08 | Automobile bumper assembly system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102932261A CN102393689B (en) | 2011-10-08 | 2011-10-08 | Automobile bumper assembly system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102393689A true CN102393689A (en) | 2012-03-28 |
| CN102393689B CN102393689B (en) | 2013-11-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011102932261A Active CN102393689B (en) | 2011-10-08 | 2011-10-08 | Automobile bumper assembly system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104973377A (en) * | 2015-07-06 | 2015-10-14 | 苏州华拓信息技术有限公司 | Novel things-of-internet warehouse system |
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| DE10207222A1 (en) * | 2002-02-21 | 2003-10-02 | Daimler Chrysler Ag | Method for recording a time-related data record assembled from sub-data records from multiple control devices, records the record in a system operating with a distributed configuration |
| DE10214834A1 (en) * | 2002-04-04 | 2003-10-16 | Volkswagen Ag | Automobile recycling method for recovery of components and materials, using identified manufacturing assembly sequence for optimizing computer-controlled recycling process |
| JP2006260282A (en) * | 2005-03-17 | 2006-09-28 | Honda Motor Co Ltd | Product production system |
| CN201134030Y (en) * | 2007-12-07 | 2008-10-15 | 上海盛锐软件技术有限公司 | RFID control system in industrial production line |
| CN202351664U (en) * | 2011-10-08 | 2012-07-25 | 江阴精力汽车装备有限公司 | Bumper assembly system |
-
2011
- 2011-10-08 CN CN2011102932261A patent/CN102393689B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1230724A (en) * | 1998-03-31 | 1999-10-06 | 戴尔美国公司 | Manufacturing system and method for assembly of computer systems in build-to-order environment |
| DE10207222A1 (en) * | 2002-02-21 | 2003-10-02 | Daimler Chrysler Ag | Method for recording a time-related data record assembled from sub-data records from multiple control devices, records the record in a system operating with a distributed configuration |
| DE10214834A1 (en) * | 2002-04-04 | 2003-10-16 | Volkswagen Ag | Automobile recycling method for recovery of components and materials, using identified manufacturing assembly sequence for optimizing computer-controlled recycling process |
| JP2006260282A (en) * | 2005-03-17 | 2006-09-28 | Honda Motor Co Ltd | Product production system |
| CN201134030Y (en) * | 2007-12-07 | 2008-10-15 | 上海盛锐软件技术有限公司 | RFID control system in industrial production line |
| CN202351664U (en) * | 2011-10-08 | 2012-07-25 | 江阴精力汽车装备有限公司 | Bumper assembly system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104973377A (en) * | 2015-07-06 | 2015-10-14 | 苏州华拓信息技术有限公司 | Novel things-of-internet warehouse system |
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| CN102393689B (en) | 2013-11-06 |
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