CN102393689B - Automobile bumper assembly system - Google Patents
Automobile bumper assembly system Download PDFInfo
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- CN102393689B CN102393689B CN2011102932261A CN201110293226A CN102393689B CN 102393689 B CN102393689 B CN 102393689B CN 2011102932261 A CN2011102932261 A CN 2011102932261A CN 201110293226 A CN201110293226 A CN 201110293226A CN 102393689 B CN102393689 B CN 102393689B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses an automobile bumper assembly system. The system comprises a product configuration sending unit, a product information receiving and feedback unit, a product manufacturing control unit and a detection unit, wherein the sending unit comprises a first server connected with the Internet; the first server sends information to the product information receiving and feedback unit through the Internet; the product information receiving and feedback unit comprises a second server and an information processing unit which are connected with the Internet; the second server sends the information processed by the information processing unit to the product manufacturing control unit; the product manufacturing control unit comprises a controller connected with the product manufacturing control unit through a network; the controller receives the information sent by the information processing unit and processes a product through a worktable and an operation execution mechanism; the detection unit comprises a scanner connected to the network; and the scanner is used for scanning a bar code of the product before and after processing and feeding scanning information back to the information processing unit and/or the second server. The system can produce various automobile bumper products in a high-efficiency, high-yield, low-stock and low-cost mode.
Description
Technical field
The present invention relates to automobile and join processing unit (plant), be specifically related to a kind of bumper assembly system.
Background technology
The installation of most automobile plastic bumper is fixing assembling line not, and existing worktable does not have special design yet, and operating position is arranged does not have specific requirement.The automobile type configuration that need to process due to auto parts machinery factory requires different, and the spare and accessory parts that the bumper assembly is installed need to change at any time, generally need to be by artificial cognition, and easy generation misloading so just, the defectives such as neglected loading.Can only rely on the stock who does in advance each configuration vehicle to meet the need of market.So just be difficult to satisfy the need of production of modern cars accessory.Because automotive type is more and more, configure also more and more abundanter.The simultaneously update of vehicle is also more and more faster, if continue to carry out processing and assembling according to existing assembly line, so just needs accessory factory to drop into more operation cost, increases increasing stock and satisfies the actual production demand.If can in earlier stage know the demand in market, the stock has done many just directly to cause production to be overstock.
Summary of the invention
The object of the invention is to overcome the defective that exists in prior art, provide a kind of order kind, amount on order according to client, the bumper assembly system of carrying out processing by automatic control system.
For achieving the above object, technical scheme of the present invention is a kind of bumper assembly system of design, it is characterized in that, described system comprises: product configuration transmitting element, product information reception and feedback unit, product production control unit and detecting unit; Described product configuration transmitting element comprises the first server that is connected with the internet, stores product design information and/or product order information in the storer of described first server, and described information exchange is crossed the internet and sent to product information reception and feedback unit; Described product information receives and comprises with feedback unit second server and the information process unit that is connected with the internet, described second server receives by the internet information that first server is sent, and sends to product production control unit after information process unit is processed; Described product production control unit comprises the controller that connects by network, and the information exchange that described controller reception information process unit sends is crossed worktable and operated topworks product is processed; Described detecting unit comprises the scanner that is connected on network, and described scanner is used for bar code and/or the picture before and after the processing of scanning product, and scanning information is fed back to information process unit and/or second server.
Wherein preferred technical scheme is, described information process unit comprises by the computing machine of data line or wireless connections or single-chip microcomputer, display and operation keyboard, be provided with communication module in described computing machine or single-chip microcomputer, described communication module is used for connecting second server, controller and scanner.
Preferred technical scheme also comprises, described controller comprises Programmable Logic Controller, and described operation topworks comprises puncher and/or bonding machine; The operational order that described Programmable Logic Controller reception information process unit sends is sent to puncher after treatment and/or bonding machine is processed processing to product.
Preferably technical scheme also comprises, the described topworks that operates also can comprise for the mechanical arm that grasps and/or connect parts.
Preferred technical scheme also comprises,, described operation topworks also can comprise several photoelectric sensors, described sensor is for detection of the Product Assembly positional information and/or assemble confined state information.
Preferred technical scheme also comprises, can be provided with several processing stations on described worktable, is respectively equipped with display and/or operation keyboard at each processing stations.
Preferably technical scheme also comprises, several are provided with alarm on described worktable, and described alarm is connected with information process unit and/or Programmable Logic Controller respectively.
Preferably technical scheme also comprises, described worktable can be provided with travelling belt or conveyer chain between several processing stations.
Preferably technical scheme also comprises, described scanner is barcode scanner.
Preferably technical scheme also comprises, described product is automobile front beam and/or rear bumper.
advantage of the present invention and beneficial effect are: this bumper assembly system is utilized the internet, computer control system, Programmable Logic Controller and barcode scanner, the product information that the user need to order goods can be delivered directly to control system and topworks, control system and topworks just can directly produce according to instruction, and barcode scanner can be to the starting material in production run, the operating position of spare and accessory parts, installation situation and order conditions of demand compare, and comparing result is fed back to computer control system, also can notify at any time operating personnel by sensor and alarm simultaneously, at any time the assembling process is adjusted.Therefore, this bumper assembly system can realize high-level efficiency, high qualification rate, low stock, produce all kinds of bumper products cheaply.
Description of drawings
Fig. 1 is the structured flowchart of bumper assembly system of the present invention.
Embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is further described.Following examples only are used for technical scheme of the present invention more clearly is described, and can not limit protection scope of the present invention with this.
As shown in Figure 1, the present invention is a kind of bumper assembly system, and this system comprises: product configuration transmitting element, product information reception and feedback unit, product production control unit and detecting unit; Described product configuration transmitting element comprises the first server 1 that is connected with the internet, stores product design information and/or product order information in the storer of described first server 1, and described information exchange is crossed the internet and sent to product information reception and feedback unit; Described product information receives and comprises with feedback unit second server 2 and the information process unit 3 that is connected with the internet, described second server 2 receives by the internet information that first server is sent, and sends to product production control unit after information process unit 3 is processed; Described product production control unit comprises the controller 4 that connects by network, and the information exchange that described controller reception information process unit 3 sends is crossed worktable 5 and operated topworks product is processed; Described detecting unit comprises the scanner 6 that is connected on network, and described scanner is used for forward and backward bar code and/or the picture of scanning product processing, and scanning information is fed back to information process unit 3 and/or second server 2.
Wherein preferred embodiment is, described information process unit 3 comprises by data line or wireless connections computing machine or single-chip microcomputer 3-1, display 3-2 and operation keyboard 3-3, be provided with communication module 3-1-1 in described computing machine or single-chip microcomputer 3-1, described communication module is used for connecting second server 2, controller 4 and scanner 6.
Preferred embodiment also comprises, described controller 4 comprises Programmable Logic Controller (PLC) 4-1, and described operation topworks comprises puncher 7 and/or bonding machine 8; Described Programmable Logic Controller (PLC) 4-1 receives the operational order that information process unit 3 sends, and is sent to after treatment 8 pairs of product automobile front/rear collision bumper processing of puncher 7 and/or bonding machine and processes.
Preferably embodiment also comprises, the described topworks that operates also can comprise for the mechanical arm 4-2 that grasps and/or connect parts.
Preferred embodiment also comprises,, described operation topworks also can comprise several photoelectric sensors 4-3, described sensor 4-3 is for detection of the Product Assembly positional information and/or assemble confined state information.
Preferred embodiment also comprises, can be provided with several processing stations on described worktable 5, is respectively equipped with display 9 and/or operation keyboard 10 at each processing stations.
Preferably embodiment also comprises, several are provided with alarm 11 on described worktable 5, and described alarm 11 is connected with information process unit 3 and/or Programmable Logic Controller 4-1 respectively.
Preferably embodiment also comprises, described worktable 5 can be provided with travelling belt or conveyer chain between several processing stations.
Preferably embodiment also comprises, described scanner 6 is barcode scanner.
Preferably embodiment also comprises, described product is automobile front beam and/or rear bumper.
The course of work of system of the present invention is:
Product information in this system receives with feedback unit and accepts an order from the first server of product configuration transmitting element.The second server of product information reception and feedback unit and information process unit carry out production task and part distribution according to order by Programmable Logic Controller, and each station production information and the required part of each station are assigned to each station.
The production of front bumper: receive with feedback unit from product information and receive sequence information, display screen shows the information of order number and required part, product is put into Working position, and scanner carries out bar code scan, starts working after comparing with the sequence information that receives; Controlled by Programmable Controller puncher, bonding machine are processed front bumper.
The process of puncher and bonding machine processing front bumper, comprise receiving with feedback unit from product information receiving sequence information, display screen shows order number and required parts information, and product is put into Working position, scanner carries out bar code scan, starts working after comparing with the sequence information that receives.
Wherein the smallclothes of front bumper dispensing frame process is, Programmable Logic Controller (PLC) receives with feedback unit from product information and receives parts information, carries out bright light after processing and processes, and the part of needs is pointed out, and operating personnel provide and deliver.
The fitter's bench that is used for processing, assembling front bumper, Programmable Logic Controller (PLC) receives with product information the control information that receives with feedback unit and is assigned to 3 worktable, the parts information that has this station of display prompts to assemble on 3 worktable is compared for the operative employee.
At testing station, the product that the checker completes assembling checks, confirm errorless after, use bar-code scanner, send to product information to receive second server with feedback unit the information of completing.
The process and assemble of rear bumper: control puncher and bonding machine by Programmable Logic Controller (PLC), receive with feedback unit from product information and receive sequence information, display screen shows order number and required parts information, product is put into Working position, carry out bar code scan with scanner, start working after comparing with the sequence information that receives.
The smallclothes dispensing frame of rear bumper, Programmable Logic Controller (PLC) receives with feedback unit from product information and receives parts information, carries out bright light after processing and processes, and the part of needs is pointed out, and has operating personnel to provide and deliver.
Testing station, the product that the checker completes assembling check, confirm errorless after, will complete information with bar-code scanner and send to product information to receive second server with feedback unit.
The control of production run: Programmable Logic Controller (PLC) receives with feedback unit from product information and receives parts information information, display screen shows the part that needs assembling, inspection after assembling is completed, confirm by scanner, the information of completing is issued product information receive and the feedback unit second server.
Product information receives with the feedback unit second server job information after completing is processed, and preserves, and sends to product configuration transmitting element.
The above is only the preferred embodiment of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (9)
1. a bumper assembly system, is characterized in that, described system comprises: product configuration transmitting element, product information reception and feedback unit, product production control unit and detecting unit, and described product is automobile front beam and/or rear bumper; Described product configuration transmitting element comprises the first server that is connected with the internet, stores product design information and/or product order information in the storer of described first server, and described information exchange is crossed the internet and sent to product information reception and feedback unit; Described product information receives and comprises with feedback unit second server and the information process unit that is connected with the internet, described second server receives by the internet information that first server is sent, and sends to product production control unit after information process unit is processed; Described product production control unit comprises the controller that connects by network, and the information exchange that described controller reception information process unit sends is crossed worktable and operated topworks product is processed; Described detecting unit comprises the scanner that is connected on network, and described scanner is used for bar code and/or the picture before and after the processing of scanning product, and scanning information is fed back to information process unit and/or second server.
2. bumper assembly system as claimed in claim 1, it is characterized in that, described information process unit comprises by the computing machine of data line or wireless connections or single-chip microcomputer, display and operation keyboard, be provided with communication module in described computing machine or single-chip microcomputer, described communication module is used for connecting second server, controller and scanner.
3. bumper assembly system as claimed in claim 2, is characterized in that, described controller comprises Programmable Logic Controller, and described operation topworks comprises puncher and/or bonding machine; The operational order that described Programmable Logic Controller reception information process unit sends is sent to puncher after treatment and/or bonding machine is processed processing to product.
4. bumper assembly system as claimed in claim 3, is characterized in that, the described topworks that operates also comprises for the mechanical arm that grasps and/or connect parts.
5. bumper assembly system as claimed in claim 4, is characterized in that, described operation topworks also comprises several photoelectric sensors, and described sensor is for detection of Product Assembly positional information and/or confined state information.
6. bumper assembly system as claimed in claim 5, is characterized in that, is provided with several processing stations on described worktable, is respectively equipped with display and/or operation keyboard at each processing stations.
7. bumper assembly system as claimed in claim 6, is characterized in that, several are provided with alarm on described worktable, and described alarm is connected with information process unit and/or Programmable Logic Controller respectively.
8. bumper assembly system as claimed in claim 6, is characterized in that, described worktable is provided with travelling belt between several processing stations.
9. bumper assembly system as claimed in claim 5, is characterized in that, described scanner is barcode scanner.
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CN2011102932261A CN102393689B (en) | 2011-10-08 | 2011-10-08 | Automobile bumper assembly system |
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CN2011102932261A CN102393689B (en) | 2011-10-08 | 2011-10-08 | Automobile bumper assembly system |
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CN102393689A CN102393689A (en) | 2012-03-28 |
CN102393689B true CN102393689B (en) | 2013-11-06 |
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CN104973377A (en) * | 2015-07-06 | 2015-10-14 | 苏州华拓信息技术有限公司 | Novel things-of-internet warehouse system |
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US6236901B1 (en) * | 1998-03-31 | 2001-05-22 | Dell Usa, L.P. | Manufacturing system and method for assembly of computer systems in a build-to-order environment |
DE10207222A1 (en) * | 2002-02-21 | 2003-10-02 | Daimler Chrysler Ag | Method for recording a time-related data record assembled from sub-data records from multiple control devices, records the record in a system operating with a distributed configuration |
DE10214834A1 (en) * | 2002-04-04 | 2003-10-16 | Volkswagen Ag | Automobile recycling method for recovery of components and materials, using identified manufacturing assembly sequence for optimizing computer-controlled recycling process |
JP4220485B2 (en) * | 2005-03-17 | 2009-02-04 | 本田技研工業株式会社 | Product production system |
CN201134030Y (en) * | 2007-12-07 | 2008-10-15 | 上海盛锐软件技术有限公司 | RFID control system in industrial production line |
CN202351664U (en) * | 2011-10-08 | 2012-07-25 | 江阴精力汽车装备有限公司 | Bumper assembly system |
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