CN102393688A - One-key start-stop control system for fuel gas and steam combined cycle unit - Google Patents
One-key start-stop control system for fuel gas and steam combined cycle unit Download PDFInfo
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- CN102393688A CN102393688A CN2011102761215A CN201110276121A CN102393688A CN 102393688 A CN102393688 A CN 102393688A CN 2011102761215 A CN2011102761215 A CN 2011102761215A CN 201110276121 A CN201110276121 A CN 201110276121A CN 102393688 A CN102393688 A CN 102393688A
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Abstract
The invention discloses a one-key start-stop control system for a fuel gas and steam combined cycle unit. The combined cycle unit at least comprises a combustion engine and a combustion engine auxiliary system, a steam turbine and a steam turbine auxiliary system, a waste heat boiler, a BOP (branch of plant) system and a common system; the one-key start-stop control system covers the combustion engine and combustion engine auxiliary system, the steam turbine and the steam turbine auxiliary system, the waste heat boiler, the BOP system and the common system; the one-key start-stop control system is a hierarchical control structure and comprises a unit coordinating level control module, a subgroup level control module and an equipment level control module from an upper layer to a lower layer in sequence. The system provided by the invention realizes safe and reliable start and stop of the combined cycle unit; the start-stop process of the unit is solidified to the control system, so that artificial error operation is prevented; artificial interference in the operation of the unit is greatly reduced, and the reliability of the unit is greatly improved.
Description
Technical field
The present invention relates to thermal technology's automation field technology of combustion and steam Combined Cycle Unit, relate in particular to an a kind of key start and stop control system of large-scale Combined Cycle Unit.
Background technology
One key start and stop (APS, automatic power plant start up&shut down system) are to realize that genset starts and the system of stopped process robotization, are one of recent development directions of Thermal Automation technology.As improving the horizontal efficient ways of unit automation, receive increasing concern of industry and attention.One key start and stop control system is powerful, it is advantageous that correctness, the standardization that can improve the unit start and stop, alleviates operations staff's working strength greatly.But the unit start-stop time is shortened in the security of an effective key start and stop control system enhancement apparatus operation, reduces the energy consumption of unit shutdown process, improves the automatization level of unit on the whole.
But key start and stop simultaneously are systems of a bulky complex, and design and enforcement all have big difficulty.Domestic in recent years many newly-built coal-fired units and Combined Cycle Unit all attempt to design a key start and stop control system.
CN102080579A discloses a kind of nuclear power station Turbo-generator Set start and stop control method, device and DCS control system, and this method comprises: the running status of the backup system of the running status of detection Turbo-generator Set and operational factor, Turbo-generator Set and the failure message of operational factor and Turbo-generator Set emerged in operation; With the concentrated same function tracking interface that is presented at of detected above-mentioned information; Follow the tracks of the above-mentioned information of interface display according to function and directly row control is transported in the start and stop of Turbo-generator Set.The method that this invention application provides can make operator find the unusual of steam turbine genset intuitively, fast; And obtain key parameter fast and accurately and judge reason; Thereby operator can be transported the start and stop of nuclear power station steam turbine genset to a certain extent intuitively, fast and accurately to go control and intervenes the safety of assurance nuclear power station steam turbine genset.But the start and stop control method of above-mentioned nuclear power station can't be applied on the gas-vapo(u)r associating unit, and the start and stop range of control is not comprehensive yet, and automaticity is not high.
Another important branch coal fired power generation unit of genset also has employing one key start and stop control system; But because the technological process of coal fired power generation unit is complicated; An existing key start stop system can't satisfy complicated working condition requirement, finally causes this system can't realize the key start and stop on the complete meaning and only can operate the start and stop that the plurality of sub group is carried out single sub-process system by the operations staff.
The conventional relatively coal-fired unit of combustion and steam Combined Cycle Unit, technological process is simple, and the integrated level of combustion machine and turbine control system is high, and the basic condition of implementing APS is arranged.But the combustion and steam Combined Cycle Unit has two big characteristics again: the necessary load-responsive of first combustion and steam Combined Cycle Unit is fast, and the start-up time of unit, more coal-fired unit shortened (therefore being used for peak load regulation network) greatly; Two to be that Combined Cycle Unit opens, stops frequent for it, is generally to open day and stops night.
Exploitation, the applicable cases of the present domestic combustion and steam APS of combined-cycle power plant:
1, CLP power plant has realized that the key of preparatory stage starts before the subsidiary engine device start, and the start and stop program has been done to revise and perfect, shortens to 29 minutes from original 55 minutes when making the key payment for initiation of its preparatory stage.
2, Shenzhen power plant reports that three units of its those under one's command in 2007 have realized that all an omnidistance key starts, but sees that from the report data processes such as its boiler water filling still adopt manual mode to carry out, and starts and still has gap so leave an omnidistance FR key.
3, Shanghai is fired dynamo-electric factory and only is implemented in the key start and stop function that the TCS side is promptly fired the actuating section of machine-steam turbine-generator, and its APS is not contained stove island and BOP (balance of plant) system.
Can find out; Though domestic several home fuel gas Steam Combined Cycle units have carried out the exploitation of a key start and stop control system at present; But the device range that relates to from start and stop; The automaticity of shutdown process, and aspect analyses such as the economy of shutdown process and security still remain further to optimize and improve.
Therefore, those skilled in the art is devoted to develop the high Combined Cycle Unit of a kind of automaticity one key start and stop control system.
Summary of the invention
Because the above-mentioned defective of prior art, technical matters to be solved by this invention provides the Combined Cycle Unit one key start and stop control system that a kind of automaticity is high, security is good, improves with the above-mentioned defective to prior art.
For realizing above-mentioned purpose; The invention provides an a kind of key start and stop control system of combustion and steam Combined Cycle Unit; Said Combined Cycle Unit comprises combustion machine and combustion machine backup system, steam turbine and steam turbine backup system at least, also comprises waste heat boiler, BOP system and synergic system; A said key start and stop control system covers said combustion machine and combustion machine backup system, said steam turbine and steam turbine backup system, said waste heat boiler, said BOP system and said synergic system; A said key start and stop control system is the step control structure, is followed successively by unit cooperative level control module, son group level control module and device level control module by the upper strata toward lower floor.
Further, all adopt branched structure and/or redirect structure in said unit cooperative level control module, the said son group level control module.
Further, said son group level control module, said device level control module all adopt also row major calling logic; In same step preface, carry out the call operation of a plurality of said son group level control modules or said device level control module, final execution sequence is limited by the execution enabled condition of said son group level control module or said device level control mould.
Further, said unit cooperative level control module, son group level control module all is provided with bypass structure along controlling in the logic.
Further, said son group level control module comprises B of Unit OP control module, combustion machine control module, steam turbine control module, the control of HRSG (heat recovery steam generator) boiler circuit, synergic system control module.
Further, the artificial judgment point of a said key start and stop control system all adopts the control mode of automatic logic determines with confirming point.
Further; The start-up control of a said key start and stop control system comprises that successively subsidiary engine starts in the said BOP system; The last water of said waste heat boiler, the startup of said combustion machine is incorporated into the power networks, and bypath system cooperates said waste heat boiler increasing temperature and pressure; The red switch of said steam turbine, warming-up and be incorporated into the power networks, said Combined Cycle Unit according to the operating mode of boiler and steam turbine by the given pace load up to basic load.
Further, a said key start and stop control system has boiler water filling, combustion machine igniting preparation, three kinds of start-up mode of combined cycle startup in start-up control.
Further, a said key start and stop control system comprises the boiler water filling programmed control.
Further, in the injecting process of said Combined Cycle Unit, bypass deaerating type of cycles and the synchronous water filling of condensate well heater, and with the sign of deaerator level as fills with water.
Further, a said key start and stop control system adopts the boiler high, medium and low voltage to go up the technology of water simultaneously.
Further, in the said key start and stop control system, adopting condensate pump or deoxygenation pump in cold conditions or warm attitude is the technology of boiler water filling, when making the startup of feed pump postpone till said combustion machine igniting.
Further, in start-up course, utilize drum pressure to judge when unit is in cold conditions, select to replace water on the feed pump with the deoxygenation pump.
Further; The inactive control of a said key start and stop control system comprises the Reduction of Students' Study Load lotus successively to the minimum aperture of the entry guide vane IGV of said combustion machine, and said steam turbine is shut down, and continues the minimum load of Reduction of Students' Study Load lotus to said Combined Cycle Unit; Said combustion machine is shut down, and the subsidiary engine of said BOP system is shut down.
Further, a said key start and stop control system continues as the moisturizing of high, medium and low voltage drum to keep normal zero level in back one setting-up time of stopping using.
Further, a said key start and stop control system is closed height, intermediate pressure by-pass in the back of stopping using in half an hour, and the stoppage in transit feed pump.
Further, said unit cooperative level control module shifts to an earlier date some hrs stoppage in transit feed pump in the control of stopping using.
Further, a said key start and stop control system has the vacuum system of stopping, does not stop two kinds of shutdown mode of vacuum system in the control of stopping using.
Further, a said key start and stop control system also comprises intelligent alarm system, and said intelligent alarm system takes overtime judgement and/or status of equipment abnormal logic to judge.
Beneficial effect of the present invention:
A key start and stop control system of the present invention is because said structure and controlling Design, and its start-up course has realized Combined Cycle Unit from full cut-off to band at full capacity, its stopping process realized Combined Cycle Unit from full capacity to the unit full cut-off.A key start and stop control system covering scope of the present invention is wide and run through the start and stop overall process of combustion and steam Combined Cycle Unit, and all equipment of being controlled by DCS and TCS are all included the range of control of a key start and stop control system of the present invention in.
Particularly; A key start and stop control system of the present invention has realized starting from the combustion machine and has prepared, lighted a fire, has been incorporated into the power networks, the hydrophobic blowdown increasing temperature and pressure of waste heat boiler, bypass cooperate increasing temperature and pressure, steam turbine admission condition to satisfy the process that reaches red switch, Combined Cycle Unit band initial load; Until whole starting process by given pace application of load to basic load; And reach minimum aperture by given pace Reduction of Students' Study Load lotus to entry guide vane IGV (inlet guide vane) from the combustion machine; Steam turbine progressively cuts out pitch and shuts down, and bypass cooperates to shut down keeps the high, medium and low voltage system pressure, and the combustion machine continues the Reduction of Students' Study Load lotus and exerts oneself to minimum; The shutdown of combustion machine, waste heat boiler heat-insulation pressure keeping, until the key start and stop control of the whole stopping process of subsidiary engine equipment downtime; The scope of the start and stop equipment that it relates to is extensively, the height of the automaticity of shutdown process, and the economy of shutdown process and security, all is superior to a key start and stop control system of existing any Combined Cycle Unit greatly.
One key start and stop control system of combustion and steam combined cycle of the present invention has realized the safe and reliable start and stop of Combined Cycle Unit; The shutdown process of unit is cured to control system; Prevented artificial maloperation, the unit operation human intervention significantly reduces, and the reliability of unit improves greatly.
Below will combine accompanying drawing that the technique effect of design of the present invention, concrete structure and generation is described further, to understand the object of the invention, characteristic and effect fully.
Description of drawings
Fig. 1 is the structural principle block diagram of a key start and stop control system of the present invention.
Fig. 2 is the structural representation of a key start and stop control system one specific embodiment of the present invention.
Fig. 3 is the startup FB(flow block) of a key start and stop control system of the present invention.
Fig. 4 is the FB(flow block) that stops of a key start and stop control system of the present invention.
Fig. 5 is the FB(flow block) that water conservancy project is planted on the waste heat boiler in the prior art.
Fig. 6 is the FB(flow block) that water conservancy project is planted on the waste heat boiler in the key start and stop control system of the present invention.
Embodiment
The present invention is an a kind of key start and stop control system of combustion and steam Combined Cycle Unit, and this combustion and steam Combined Cycle Unit has four units, and every unit is divided into machine island, stove island and BOP system three parts again.Wherein, the machine island comprises combustion machine and combustion machine backup system, steam turbine and steam turbine backup system, generator and generator backup system; The stove island comprises waste heat boiler and backup system; Part except that machine island, stove island is subordinate to the BOP system.
The technological process of combustion and steam Combined Cycle Unit can resolve into several bulks that combustion machine, generator, steam turbine, waste heat boiler etc. have relatively independent process.In the prior art in present technique field; The program control technology of combustion machine, steam turbine itself is ripe relatively and complete, and therefore the key of a key start and stop control system of Combined Cycle Unit of the present invention is that control with the control of waste heat boiler and BOP and combustion machine, steam turbine integrates.
In one embodiment, DCS of combustion and steam Combined Cycle Unit (distributed control system scattered control system) and TCS (turbine control system scattered control system) adopt incorporate Siemens T3000 system.Organic island, Lu Dao, BOP island are all unified to be controlled by Siemens T3000 system.Being configured to of the full T3000 of factory control system: every unit one cover T3000 control system is total to quadruplet; Synergic system is furnished with a cover T3000 control system in addition.
One key start and stop control system (being APS) of combustion and steam combustion machine Combined Cycle Unit of the present invention can be launched based on the T3000 system.Obviously, the realization of a key start and stop control system of the present invention is not limited to the T3000 system in the present embodiment, also can adopt other systems commonly used in the prior art.
One key start and stop control system (APS) means whole-process automatic, and the automatic control system of Combined Cycle Unit has been proposed very high requirement.In the shutdown process of Combined Cycle Unit, the control emphasis of APS is through reasonable and tight sequential control module, accomplishes the safety and the economic start and stop of combustion machine, steam turbine, waste heat boiler and utility appliance.One of key of APS is to realize the seamless connection of sequential control module and closed-loop control, makes loops such as regulating water level, vapor pressure adjusting, the adjusting of steam steam temperature realize that in the start and stop stage whole process comes into operation automatically.
At the whole starting process difficult point that not establish any " control breakpoint " be APS place.For now, the start-up course of all Siemens's steam turbines has all kept two " control breakpoints " (artificial judgment point, affirmation point) without any exception, and all is to rely on artificial judgment.But what the present invention proposed substitutes the controlling schemes of " artificial judgment " by " judging automatically ", makes more reliable, safer, the science more of unit operation, has also expanded the integrality of a key start and stop control system.
Like Fig. 1, shown in Figure 2; One key start and stop control system of combustion and steam Combined Cycle Unit of the present invention; Its essence is the program control greatly of unit level; Particularly, this key start and stop control system is the step control structure, is followed successively by unit cooperative level control module, son group level control module and device level control module by the upper strata toward lower floor.Owing to adopt modular design well arranged; All son group level control modules that will be subordinate to unit DCS and TCS control; The for example control module of steam turbine and steam turbine backup system (or name " functionalities "), the control module of combustion machine, the control module of B of Unit OP, control module of synergic system or the like; Pool all automatically drops into and need not operations staff's intervention in a unit cooperative level control module.
On the basis of three grades of hierarchical block controls, the present invention adopts the method for parallel calling in a large number, and son group level control module, device level control module all adopt also row major calling logic.Promptly in same step preface, carry out the call operation of a plurality of son group level control modules or device level control module; Final execution sequence acceptor group level control module or the restriction of the execution enabled condition of device level control module; To guarantee technological requirement, reduced the stand-by period of equipment to greatest extent.
As shown in Figure 3; The start-up control part of a key start and stop control system of the present invention comprises that subsidiary engine starts in the BOP system, and the steam turbine backup system starts; The last water of waste heat boiler; The startup of combustion machine is incorporated into the power networks, and bypath system cooperates the waste heat boiler increasing temperature and pressure, the red switch of steam turbine, warming-up and be incorporated into the power networks; Combined Cycle Unit is pressed the given pace load up to basic load according to the operating mode of boiler and steam turbine, and adopts automatic logic determines to replace fully two " control breakpoints " (artificial judgment point, affirmation point) of start-up control process of the prior art.
For example, allow warming-up and " artificial release " steam turbine from the 870rpm red switch to 3000rpm these two " control breakpoint ", adopt automatic logic determines to replace existing manual and judge the qualified back of carbonated drink quality " artificial release ".
Particularly, one of breakpoint is the judgement to " the carbonated drink quality is qualified ".Prior art is to report that with the sampling analyses such as (iron-holder, silicon contents) of impurity content in the water qualified is the foundation that manual control is judged.The invention property ground proposes: unit cold start after about 2 hours, temperature/hot starting, hot start are after 1 hour; Impurity content in the water just has been lower than setting; That is to say; Directly introduce judgement, existing to replace " artificial judgment " as " qualified " judgement in the logic or with online chemical analysis instrument parameter between the time spent.
Two of breakpoint be steam turbine from the 870rpm red switch to 3000rpm.Prior art must be judged following several conditions: 1. the intermediate pressure cylinder temperature satisfies X criterion and Z criterion (restriction of steam turbine stress); 2. all shaft vibrations during 870rpm, the numerical value that watt shakes are normal; 3. the per pass bearing temperature is normal during 870rpm; 4. the steam turbine warm-up period is accomplished.And above-mentioned these conditions all have embodiment in steering logic of the present invention, and therefore, the present invention also makes it into " judging automatically " controlled condition.
In a practical implementation; The technological requirement that a key start and stop control system of the present invention starts according to the combustion machine; The startup of design combustion machine is along controlling as follows: at first start combustion machine utility appliance: comprise start-up control oil and lubricating oil system, open the compressor inlet baffle plate; Open pneumatic plant anti-asthma valve, start rock gas draining system etc.; After the combustion facility are equipped with entry condition, start converter plant SFC (static frequency convertor) and carry out the boiler purging selectively or drag the combustion machine; Open the rock gas pitch during to fire speed and put the raising speed of fighting, the SFC that stops using behind the turn up 35Hz arrives occlusion pressure mechanism of qi anti-asthma valve behind certain rotating speed; Behind the combustion machine simultaneous interconnecting, combustion of natural gas is switched to premixed from diffusion.
Middle combustion engine of the present invention starts the original advantage of comparing with conventional method along control and is: carry out waste heat boiler selectively and purge.In a key start and stop control system, be designed with the situation of logical record shutdown last time.If caused shutting down because of combustion machine trip reason last time, it is residual to think that then waste heat boiler inside has without the rock gas of burning, and then this combustion machine need purge before starting.If orderly closedown, then this combustion machine needn't purge before starting, and directly drags the combustion machine by converter plant and behind certain rotating speed, lights a fire.The method both can shorten the start-up time (purge time is 12 minutes) of unit when the normal start and stop of unit, can significantly reduce the plant consumption (SFC drags rated power 4MW) of start-up course again.
Be illustrated in figure 4 as the control procedure that stops of a key start and stop control system of the present invention.The inactive control section of a key start and stop control system of the present invention comprises that shutting down preceding set auxiliary machinery equipment downtime prepares, and the Reduction of Students' Study Load lotus is to the minimum aperture of the entry guide vane IGV of combustion machine; Steam turbine is shut down; Continue the minimum load of Reduction of Students' Study Load lotus to Combined Cycle Unit, the combustion machine is shut down, the waste heat boiler heat-insulation pressure keeping; The steam turbine backup system is stopped transport, and the subsidiary engine of BOP system is stopped transport.
For difference with the prior art of the present invention clearly is described, be made as example with water control on the waste heat boiler.Referring to shown in Figure 5; Current journey on the waste heat boiler of routine is after condensate, feedwater and oxygen-eliminating device system start-up in the prior art, calls son group control module (i.e. " along control ") one by one and carries out the moisturizing of low pressure, middle pressure, high pressure drum and economizer; When mainly considering the cold start operating mode; The boiler replenishing water amount is big, and demineralized water has little time to replenish, and can cause condensate pump to trip because of water level of thermal well is low.The method of prior art has inferior position when Combined Cycle Unit is temperature, hot starting, hot start operating mode.When temperature, hot starting, hot start operating mode, for reducing drum wall temperature difference up and down, the last discharge of single drum and economizer is little, and the demineralized water make-up flow is underused.
As shown in Figure 6, current journey on the waste heat boiler in the key start and stop control system of the present invention after subsidiary engine starts completion, possesses last water condition, is carried out the last water group control module (i.e. " along control ") of high, medium and low voltage simultaneously.Through the coordination of last water total flow Dynamic Closed Loop Control, keep total mobile equilibrium of going up the water yield and demineralized water maximum flow of three pressing systems.
Therefore, total when a key start and stop control system of the present invention can both guarantee the cold start operating mode to go up the water time consistent with conventional method, the water time on when warm, hot starting, hot start operating mode, shortening effectively again.
Further,, all adopt branched structure and/or redirect structure in unit cooperative level control module, the son group level control module, make same suitable control logic applicable to different start and stop working condition requirements for adapting to the multiple start and stop operating mode of unit.
Simultaneously on the logical foundations of branched structure and redirect structure; For providing different start and stop degree, the operations staff selects; A key start and stop control system of the present invention has boiler water filling, combustion machine igniting preparation, three kinds of start-up mode of combined cycle startup, stops vacuum system, does not stop two kinds of shutdown mode of vacuum system.
With calling of control module of water supply system group level is example: when cold start, no pressure in the boiler leans on condensate pump and deoxygenation thrust of pump can water be transported in the drum; And temperature, during hot starting, hot start, the drum internal pressure is higher, must start feed pump and can carry out moisturizing to drum.Feed pump is high-power (power of motor 2400KW) equipment; If adopt single-mode on drum, promptly to start feed pump before the water; With the significant wastage that causes station service; Therefore in unit cooperative level control module, adopt branched structure, judge that according to the height of drum pressure Combined Cycle Unit belongs to cold conditions or hot starting, hot start operating mode.If the cold start operating mode then walks to lead directly to branch along control, do not start feed pump and promptly begin to go up water; If the hot starting, hot start operating mode is then called feed pump earlier along control and opened along control, carry out again and go up water group control module.
Further, can begin to carry out from any operating point, in the suitable control logic of unit cooperative level control module, son group level control module bypass structure is set all for making a key start and stop control system.Promptly son group level control module need not to begin to carry out from the equipment full cut-off state that this child group relates to when starting along control, and son group logic can mask some step preface according to the current state of equipment.Therefore, except that needn't repeating operated step preface, the execution of also having avoided some step preface effectively makes a key start and stop control system of the present invention have more dirigibility to the influence of operational outfit.
With calling of control module of the sub-group level of water supply system is example: owing to the demands of different of the different operating modes of cold and hot state to startup feed pump sequential, unit cooperative level control module can be called feed pump for twice and start suitable control.When calling for the second time feed pump, be provided with the bypass condition,, then no longer repeat start-up operation if existing feed pump is in running status along control.Should not repeat is because feed pump need cut out all valves on the export pipeline along control before starting, and adopts the mode that opens pump of closing the door to prevent pipe vibration.Therefore if when feed pump moves, carry out again and open pump, then can cause the repetitive operation of related valve, and interrupt the last aquaporin got through along control.
In addition, because a key start and stop control system of the present invention adopts parallel logical organization, synchronization often has a plurality of son group level control modules to control at the equipment to unit, and the operations staff can't follow the tracks of one by one simultaneously and check.Therefore; A key start and stop control system of the present invention also comprises intelligent alarm system; Taking overtime judgement and/or status of equipment abnormal logic decision logic, is that a key start and stop control system provides abundant running state information, and the operations staff only needs when abnormal alarm occurring, to carry out tracking processing and gets final product.
One key start and stop control system also means whole-process automatic, and the closed loop adjustment loop is had higher requirements.Be different from operations staff's manually operation earlier in the prior art; Treat again closed loop to be thrown automatic mode after operating mode is stablized, a key start and stop control system of the present invention is by accomplishing coming into operation automatically of closed loop and guarantee the no big disturbance in safe range of controlled flow process parameter along control.The combined method that realizes this function comprise become the closed loop setting value, become the closed loop pid parameter, shutdown process chooses other parameters as the closed loop controlled volume, change technological means such as the different pursuit gains of closed loop are set according to the shutdown process parameter.
Be controlled to be example with the drum feedwater; The feedwater closed-loop control is coordinated realization steam water-level whole-process automatic control with suitable control group: in the boiler water filling stage; Along control The Water Level Control of Steam is switched to the feedwater flow control mode, continue after priming level, to close pitch to water on the drum by certain flow value.Boiler opens the pressure stage after the starting ignition of combustion machine: after drum began to expand, along the operation of control execution water level settings value trace actual value, pitch is the aperture of maintenance bond economizer minimum flow only; Reach more than 20% or after the drum pressure ascending amount reaches certain definite value when boiler continues the increasing temperature and pressure evaporation capacity; Then judge that along control the steam water-level expansion finishes; The pitch that will feed water control unperturbed switches to normal zero level control, and carries out the control model switching of single pulse and three momentums.
Therefore a key start and stop control system of the present invention has realized coming into operation automatically of closed loop in the shutdown process and has guaranteed not receive artificial factor.
Further, a key start and stop control system of the present invention also comprises the boiler water filling programmed control.Adopting condensate pump and deoxygenation pump in cold conditions or warm attitude is the mode of boiler water filling, when making the startup of feed pump postpone till the combustion machine to light a fire, has reduced the plant consumption in the start-up course.Adopt high pressure drum pressure and deoxygenation pump discharge pressure difference to judge whether to start water on the feed pump, the high pressure drum pressure is higher when hot, then be earlier in, water on the low-pressure drum, restarting feed pump is water on the high pressure drum.
Further,, start flow process and adopt the boiler high, medium and low voltage to go up the technology of water simultaneously, accelerate toggle speed for improving the rapidity and the economy of a key start and stop control system of the present invention.Improving through process system on the one hand increases the demineralized water supply capacity, controls high, medium and low three on the other hand respectively and presses on the drums discharge and then control boiler always to go up discharge, makes the last water time shortening of waste heat boiler.
Further, it be the technology of boiler water filling that a key start and stop control system adopts condensate pump (power of motor 640KW) or deoxygenation pump (power of motor 200KW) in cold conditions or warm attitude, when making the startup of feed pump postpone till the combustion machine to light a fire.Through reasonable arrangement and best of breed, the Program Synchronization that can carry out is side by side carried out.As top bypass deaerating type of cycles with coagulate adding system, the present invention can control original program and be about 390 minutes (cold conditions) T.T., is optimized for and programme controlled T.T. arranged side by side foreshortens to 270 minutes (correspondingly, hot required time is the shortest about 40 minutes).
Open the characteristics of stopping two-shift operation night to the combustion and steam Combined Cycle Unit as peak regulation unit day, a key start and stop control system of the present invention continues as the moisturizing of high, medium and low voltage drum and keeps normal zero level in the certain hour after shutdown.Moisturizing time when this method promptly can shorten next day Combined Cycle Unit starts, can utilize the accumulation of heat of boiler that hot water is mended into drum again, reduce the drum wall temperature difference that moisturizing brings, and then load up speed is reduced by the degree of wall temperature difference restriction when started next time.
A key start and stop control system of the present invention adopts the combustion machine to shut down the method that the back waste heat boiler gets into the heat-insulation pressure keeping pattern as early as possible; Height, intermediate pressure by-pass are closed in half an hour in the back stopping using; And stoppage in transit feed pump; Lower the electric quantity consumption of subsidiary engine in the stopping process, reduced losing of energy through heat-insulation pressure keeping again.
Further, unit cooperative level control module is in the control of stopping using, and some hrs (general three hours) stoppage in transit feed pump can reduce station service power consumption rate effectively in advance.
In some embodiments of the invention, in the injecting process of Combined Cycle Unit, bypass deaerating type of cycles and the synchronous water filling of condensate well heater, and with the sign of deaerator level as fills with water.
In other embodiment of the present invention, in start-up course, utilize drum pressure to judge when unit is in cold conditions, select to replace water on the feed pump with the deoxygenation pump.
More than describe preferred embodiment of the present invention in detail.Should be appreciated that those of ordinary skill in the art need not creative work and just can design according to the present invention make many modifications and variation.Therefore, all technician in the art all should be in the determined protection domain by claims under this invention's idea on the basis of existing technology through the available technical scheme of logical analysis, reasoning, or a limited experiment.
Claims (10)
1. a key start and stop control system of a combustion and steam Combined Cycle Unit, said Combined Cycle Unit comprise combustion machine and combustion machine backup system, steam turbine and steam turbine backup system at least, also comprise waste heat boiler, BOP system and synergic system; It is characterized in that: a said key start and stop control system covers said combustion machine and combustion machine backup system, said steam turbine and steam turbine backup system, said waste heat boiler, said BOP system and said synergic system; A said key start and stop control system is the step control structure, is followed successively by unit cooperative level control module, son group level control module and device level control module by the upper strata toward lower floor.
2. a key start and stop control system as claimed in claim 1 is characterized in that: all adopt branched structure and/or redirect structure in said unit cooperative level control module, the said son group level control module.
3. a key start and stop control system as claimed in claim 1 is characterized in that: said son group level control module, said device level control module all adopt also row major calling logic; In same step preface, carry out the call operation of a plurality of said son group level control modules or said device level control module, final execution sequence is limited by the execution enabled condition of said son group level control module or said device level control mould.
4. a key start and stop control system as claimed in claim 1 is characterized in that: in the suitable control logic of said unit cooperative level control module, son group level control module bypass structure is set all.
5. a key start and stop control system as claimed in claim 1 is characterized in that: said son group level control module comprises B of Unit OP control module, combustion machine control module, steam turbine control module, the control of HRSG boiler circuit, synergic system control module.
6. a key start and stop control system as claimed in claim 1 is characterized in that: the artificial judgment point of a said key start and stop control system all adopts the control mode of automatic logic determines with confirming point.
7. a key start and stop control system as claimed in claim 1; It is characterized in that: the start-up control of a said key start and stop control system comprises that successively subsidiary engine starts in the said BOP system; The last water of said waste heat boiler, the startup of said combustion machine is incorporated into the power networks, and bypath system cooperates said waste heat boiler increasing temperature and pressure; The red switch of said steam turbine, warming-up and be incorporated into the power networks, said Combined Cycle Unit according to the operating mode of boiler and steam turbine by the given pace load up to basic load.
8. a key start and stop control system as claimed in claim 1 is characterized in that: a said key start and stop control system has boiler water filling, combustion machine igniting preparation, three kinds of start-up mode of combined cycle startup in start-up control.
9. a key start and stop control system as claimed in claim 1; It is characterized in that: the inactive control of a said key start and stop control system comprises that successively the Reduction of Students' Study Load lotus is to the minimum aperture of the entry guide vane IGV of said combustion machine; Said steam turbine is shut down; Continue the minimum load of Reduction of Students' Study Load lotus to said Combined Cycle Unit, said combustion machine is shut down, and the subsidiary engine of said BOP system is shut down.
10. a key start and stop control system as claimed in claim 1 is characterized in that: a said key start and stop control system has the vacuum system of stopping, does not stop two kinds of shutdown mode of vacuum system in the control of stopping using.
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