Summary of the invention
Problem to be solved by this invention is to propose a kind of mechanical rapping apparatus two way seal Performance Test System that can carry out the superperformance test to the mechanical rapping apparatus two way seal at above-mentioned prior art, realize the non-destructive testing (NDT) of tested mechanical rapping apparatus, improve the test efficiency of mechanical rapping apparatus under high temperature and high pressure condition of producing in batches, and save the cost of bulge test.
The present invention is that the solution that the problem of the above-mentioned proposition of solution adopts is: mechanical rapping apparatus two way seal Performance Test System, it is characterized in that comprising air compressor, surge tank and test cylindrical shell, and described air compressor and surge tank pass through pipeline
The pipeline that link to each other, surge tank is provided with to communicate with the external world
, described surge tank with the test cylindrical shell pass through pipeline
Continuous, described pipeline
On also be connected with the pipeline that links to each other with the air intake opening of tested mechanical rapping apparatus
, pipeline
Pass through pipeline
Be connected with the test cylindrical shell, the test cylindrical shell is provided with the pipeline that communicates with the external world
Press such scheme, also include the proving installation that leaks outside that links to each other with tested mechanical rapping apparatus piston waveguide tube bottom.
Press such scheme, the described proving installation that leaks outside is made up of gas channeling end cap, gas channeling flexible pipe and external water tank, and described gas channeling flexible pipe one end connects the gas channeling end cap, and the other end connects water tank.Described gas channeling end cap is installed in tested mechanical rapping apparatus piston waveguide tube end by the bolt flange structure, when gas passes through tested mechanical rapping apparatus internal seal structure to external leakage in test cylindrical shell or the mechanical rapping apparatus air intake opening, the gas that leaks outside will enter water tank along the gas channeling flexible pipe by the gas channeling end cap of the proving installation that leaks outside, and judge the situation of tested mechanical rapping apparatus external seal by consequent bubble.
Press such scheme, the top of described surge tank is installed on safety valve, so that the surge tank internal pressure is carried out overload protection; The top of surge tank is installed on electric heater simultaneously, in order to heat the pressurized air in the surge tank; Also be installed on pressure transducer on the surge tank simultaneously, in order to the pressure in the monitoring jar surge tank; On the surge tank temperature sensor is installed simultaneously, in order to monitoring jar interior temperature.
Press such scheme, described test cylindrical shell one end is provided with electric heater, can reach pre-provisioning request in order to temperature in the warranty test cylindrical shell; Test simultaneously pressure transducer and temperature sensor are installed on the cylindrical shell, respectively in order to the pressure in the monitoring test cylindrical shell and temperature.
Press such scheme, described pipeline
Include valve
And pipe fitting, valve is passed through in the gas outlet of described air compressor
And pipe fitting links to each other unlatching or valve-off with flange-interface on the described surge tank
The time, can connect or cut off the circulation of medium in air compressor and the surge tank.
Press such scheme, described pipeline
Include pipe fitting and valve
, the flange-interface of described surge tank bottom is by pipe fitting and valve
Link to each other, open or valve-off
The time, can connect or cut off the circulation in the interior medium of surge tank and the external world.
Press such scheme, described pipeline III includes pipe fitting, three-way pipe A and valve
, first end of three-way pipe A links to each other with flange-interface on the surge tank by pipe fitting, and second end of three-way pipe A links to each other with flange-interface on valve III and the test cylindrical shell by pipe fitting; When unlatching or valve-off III, can connect or cut off the circulation of medium between surge tank and test cylindrical shell.
Press such scheme, described pipeline IV includes pipe fitting, valve
, three-way pipe B, micro-flowmeter and metal hose, valve IV links to each other with the 3rd end of three-way pipe A by pipe fitting, three-way pipe B first end is by pipe fitting and valve
Link to each other, three-way pipe B second end links to each other with micro-flowmeter by pipe fitting, and the micro-flowmeter other end connects metal hose by pipe fitting, and the metal hose other end connects tested mechanical rapping apparatus air intake opening, and during Open valve IV, the test gas in the surge tank passes through pipeline
Enter tested mechanical rapping apparatus air intake opening, trace flowmeter indicating value is the flow of gas by flowing in the past test of the tested mechanical rapping apparatus air intake opening cylindrical shell in the surge tank, during valve-off IV, can cut off the circulation of medium between surge tank and tested mechanical rapping apparatus air intake opening.
Press such scheme, described pipeline V includes valve
And pipe fitting, valve
An end connect the 3rd end of three-way pipe B by pipe fitting, the valve V other end connects test cylindrical shell upper flange interface by pipe fitting, forms a balance branch road, unlatching or valve-off between test cylindrical shell and pipeline V
The time, can connect or cut off pipeline
And the circulation of medium between the test cylindrical shell.
Press such scheme, described pipeline VI includes pipe fitting and valve
, the flange-interface of test cylindrical shell bottom links to each other with valve VI by pipe fitting, opens or valve-off
The time, can connect or cut off the medium circulation between test cylindrical shell and ambient atmosphere.
Press such scheme, described surge tank, test cylindrical shell, pipeline I, pipeline
, pipeline
, pipeline IV, pipeline
And pipeline
On all be equipped with heat insulation layer.
Beneficial effect of the present invention is: test macro of the present invention air of working condition requirement when reaching the mechanical rapping apparatus practical application is tested its two way seal performance.On the one hand, the inside and outside sealing property of test macro energy while test mechanical vibrator of the present invention; On the other hand, the present invention is by introducing the gas equilibrium branch road, make and to finish tested mechanical rapping apparatus after the sealing property test can keep its external and internal pressure during pressure release before dismounting balance, prevent that the phenomenon that the inner topworks of mechanical rapping apparatus and piston waveguide tube break away from from producing, thereby realize non-destructive testing (NDT); Simultaneously, on the test macro of the present invention, can directly utilize the medium that has reached the operating condition of test requirement when a last mechanical rapping apparatus tested when carrying out the test of next mechanical rapping apparatus sealing property, the process of pressurization repeats when avoiding next test to heat for a long time, can effectively save experimentation cost, improve test efficiency, the entire system reasonable in design, safe and reliable, and the manufacturing cost of system own is not high, so the manufacturing enterprise of mechanical rapping apparatus and similar structures equipment and final user all can carry out comprehensive two way seal performance test to the product of producing in batches according to test macro of the present invention.
Embodiment
Mechanical rapping apparatus two way seal Performance Test System is characterized in that comprising
air compressor 1, surge tank 4 and test
cylindrical shell 11, and described
air compressor 1 passes through pipeline with surge tank 4
3 link to each other, surge tank 4 is provided with the pipeline that communicates with the
external world
6, described surge tank 4 passes through pipeline with test
cylindrical shell 11
7 continuous, described pipelines
Also be connected with the pipeline that links to each other with the air intake opening of tested mechanical rapping apparatus on 7
14,
pipeline
14 pass through
pipeline
15 are connected with test
cylindrical shell 11, test
cylindrical shell 11 and are provided with the pipeline that communicates with the
external world
18.
Also include the proving installation 22 that leaks outside that links to each other with tested mechanical rapping apparatus piston waveguide tube 21 bottoms.
The described proving installation 22 that leaks outside is made up of gas channeling end cap 23, gas channeling flexible pipe 24 and external water tank 25, and described gas channeling flexible pipe 24 1 ends connect gas channeling end cap 23, and the other end connects water tank 25.
The top of described surge tank 4 is installed on safety valve, so that the surge tank internal pressure is carried out overload protection; The top of surge tank 4 is installed on electric heater simultaneously, in order to heat the pressurized air in the surge tank; Also be installed on pressure transducer on the surge tank 4 simultaneously, in order to the pressure in the monitoring jar surge tank; On the surge tank 4 temperature sensor is installed simultaneously, in order to monitoring jar interior temperature.
Described test cylindrical shell 11 1 ends are provided with electric heater, can reach pre-provisioning request in order to temperature in the warranty test cylindrical shell 11; Test simultaneously pressure transducer and temperature sensor are installed on the cylindrical shell 11, respectively in order to the pressure in the monitoring test cylindrical shell and temperature.
Described
pipeline
3 include
valve
2 and pipe fitting, valve is passed through in the gas outlet of described
air compressor 1
2 and pipe fitting link to each other with flange-interface on the described surge tank 4, open or valve-off
, can connect or cut off the circulation of media in
air compressor 1 and the surge tank 4 at 2 o'clock.
Described
pipeline
6 include pipe fitting and
valve
5, the flange-interface of described surge tank 4 bottoms is by pipe fitting and
valve
5 link to each other, and open or valve-off
, can connect or cut off the circulation in surge tank 4 interior media and the external world at 5 o'clock.
Described pipeline
7 include pipe fitting, three-way pipe A8 and valve
9, first end of three-way pipe A8 links to each other with flange-interface on the surge tank 4 by pipe fitting, and second end of three-way pipe A8 is by pipe fitting and valve
9 and the flange-interface of test on the
cylindrical shell 11 link to each other; Open or valve-off
, can connect or cut off the circulation of
surge tank 4 and 11 media of test cylindrical shell at 9 o'clock.
Described
pipeline
14 include pipe fitting,
valve
10, three-way pipe B12, micro-flowmeter 13 and
metal hose 17,
valve
10 link to each other with the 3rd end of three-way pipe A8 by pipe fitting, three-way pipe B12 first end links to each other with valve IV10 by pipe fitting, three-way pipe B12 second end links to each other with
micro-flowmeter 13 by pipe fitting,
trace flowmeter 13 other ends connect
metal hose 17 by pipe fitting,
metal hose 17 other ends connect the
air intake opening 26 of tested
mechanical rapping apparatus 20, during Open valve IV10, the
test gas 11 in the surge tank 4 passes through
pipeline
14 enter tested mechanical rapping apparatus
air intake opening 26, and micro-flowmeter 13 indicating values are the flows of gas by flowing in the tested mechanical rapping apparatus air intake opening 26 past test
cylindrical shells 11 in the surge tank 4, valve-off
, can cut off the circulation of medium between surge tank and tested mechanical rapping apparatus air intake opening at 10 o'clock.
Described
pipeline
15 include
valve
16 and pipe fitting, valve
An end connect the 3rd end of three-way pipe B12, valve by pipe fitting
16 other ends connect test
cylindrical shell 11 upper flange interfaces by pipe fitting, at test cylindrical shell and pipeline
Between form a balance branch road, open or valve-off
, can connect or cut off pipeline at 16
o'clock
14 and the circulation of test
cylindrical shell 11 media.
Described
pipeline
18 include pipe fitting and
valve
19, the flange-interface of test
cylindrical shell 11 bottoms is by pipe fitting and
valve
19 link to each other, and open or valve-off
, can connect or cut off the medium circulation between test cylindrical shell and ambient atmosphere at 19 o'clock.
Described surge tank 4, test
cylindrical shell 11,
pipeline
3,
pipeline
6, pipeline
7,
pipeline
14,
pipeline
15 and pipeline
All be equipped with heat insulation layer on 18.
Be described in more detail below in conjunction with the present invention of embodiment.
In Fig. 1,2, mechanical rapping apparatus two way seal Performance Test System is by
air compressor 1, surge tank 4, test
cylindrical shell 11, the
proving installation 22 that leaks outside, pipeline I3,
pipeline
6, pipeline
7,
pipeline
14,
pipeline
15,
pipeline
18 form:
The top of surge tank 4 is installed on safety valve and electric heater, also is provided with temperature and pressure transducer on the surge tank 4 simultaneously, and offers a plurality of flange-interfaces;
Test cylindrical shell 11 1 ends are provided with electric heater, and the other end is provided with the raised-face flange 28 with tested mechanical rapping apparatus raised-face flange 27 consistent size, tests simultaneously temperature and pressure transducer also are installed on the cylindrical shell 11, and offers a plurality of flange-interfaces;
Leak outside proving installation 22 by gas channeling end cap 23, the gas channeling flexible pipe, water tank 25 is formed, gas channeling end cap 23 is installed on the tested mechanical rapping apparatus piston waveguide tube 21 by the flange bolt structure, gas channeling flexible pipe 24 1 ends connect gas channeling end cap 23, gas channeling flexible pipe 24 other ends connect water tank 25, when gas passes through tested mechanical rapping apparatus internal seal structure to external leakage in test cylindrical shell 11 or the tested mechanical rapping apparatus air intake opening 26, the gas that leaks outside will enter water tank 25 along gas channeling flexible pipe 24 by the gas channeling end cap 23 of the proving installation 22 that leaks outside, by judged the situation of tested mechanical rapping apparatus 20 external seals by the bubble that produces in the water tank 25.
Pipeline
3 by pipe fitting,
valve
2
form valve
2 one ends by pipe fitting be connected with
air compressor 1 gas outlet, the other end is connected with flange-interface on the surge tank 4 by pipe fitting, open or valve-off
, can connect or cut off the circulation of media in
air compressor 1 and the surge tank 4 at 2 o'clock;
Pipeline II6 is by
valve
5, pipe fitting is formed,
valve
5 by pipe fitting be connected with flange-interface and the ambient atmosphere at 4 ends of surge tank respectively, unlatching or valve-off II5 can connect or cut off the circulation of media and ambient atmosphere in the surge tank 4;
Pipeline III7 is by pipe fitting, three-way pipe A8, valve
9 form, and first end of three-way pipe A8 links to each other by 4 flange-interface on pipe fitting and the surge tank, and second end of three-way pipe A8 links to each other valve by pipe fitting with valve III9
9 other ends link to each other with the flange-interface of test on the
cylindrical shell 11; When unlatching or valve-off III9, can connect or cut off the circulation of
surge tank 4 and 11 media of test cylindrical shell;
Pipeline IV14 is by pipe fitting,
valve
10, three-way pipe B12, micro-flowmeter 13 and
metal hose 17 are formed
valve
10 link to each other with the 3rd end of three-way pipe A8 by pipe fitting, the other end of valve IV10 links to each other with three-way pipe B12 first end by pipe fitting, three-way pipe B12 second end links to each other with
micro-flowmeter 13 by pipe fitting,
trace flowmeter 13 other ends connect
metal hose 17 by pipe fitting,
metal hose 17 other ends connect tested mechanical rapping apparatus
air intake opening 26,
Open valve
10 o'clock, test gas can pass through pipeline in the surge tank 4
14 enter tested mechanical rapping apparatus
air intake opening 26,
trace flowmeter 13 indicating values are the flow of gas by flowing in the tested mechanical rapping apparatus air intake opening 26 past test
cylindrical shells 11 in the surge tank 4, during valve-off IV10, can cut off medium in the circulation of 26 of surge tank 4 and tested mechanical rapping apparatus air intake openings;
Pipeline V15 is by pipe fitting,
valve
16 form valve
An end of 16 is by the 3rd end of pipe fitting connection three-way pipe B12, and the valve V16 other end connects the flange-interface of testing on the
cylindrical shell 11 by pipe fitting, forms
pipeline
14 and the balance branch road of 11 of cylindrical shells of test, open or during valve-off V16, can connect or cut off
pipeline
14 and the circulation of test
cylindrical shell 11 media;
Pipeline VI18 is by pipe fitting,
valve
19
form valve
19 1 ends link to each other by the flange-interface of pipe fitting with test
cylindrical shell 11 bottoms, and the other end links to each other with ambient atmosphere, when unlatching or valve-off VI19, can connect or cut off the circulation of medium between test
cylindrical shell 11 and ambient atmosphere;
Simultaneously, surge tank 4, test
cylindrical shell 11, pipeline I3,
pipeline
6, pipeline
7,
pipeline
14,
pipeline
15 and pipeline VI18 on all be equipped with heat insulation layer.
With reference to Fig. 1-Fig. 3, wherein Fig. 3 can be considered and discloses a kind of sealing property method of testing in the lump, and this tightness testing method comprises the following step:
1) Open valve I2 closes other valves, opens air compressor 1, treat that surge tank 4 internal pressures increase to 0.5MPa after, open valve II5, the moisture that deposit in the surge tank that will test last time 4, dirt etc. pass through pipeline
3 emptyings (step 31) to surge tank;
2) tested mechanical rapping apparatus raised-face flange 27 is installed on the test cylindrical shell raised-face flange 28 by the bolt pad, metal hose 17 is connected with tested mechanical rapping apparatus air intake opening 26, the gas channeling end cap 23 of the pick-up unit 22 that leaks outside is installed in tested mechanical rapping apparatus piston waveguide tube 21 ends (step 32);
3) Open valve I2, valve
9,
valve
10, close other valves, open the electric heater on
air compressor 1, surge tank 4 and the test
cylindrical shell 11, make surge tank and the interior gaseous tension of test cylindrical shell and temperature increase to predetermined pressure and temperature (step 33), described predetermined pressure range is: 3.5MPa ~ 4.0MPa, and predetermined temperature is: 250 ℃ ~ 270 ℃;
4) by test cylindrical shell 11 upward pressure sensors and temperature sensor monitors test cylindrical shell 11 internal pressures and temperature, wait to reach pre-provisioning request after, heat-insulation pressure keeping 5min(step 34);
5) emit the bubble situation in the water tank 25 in observation and the recording step 34, if there is continuous bubbling phenomenon to produce in the water tank, namely there is defective in these tested mechanical rapping apparatus 20 external seals, are substandard product; If no continuous bubbling phenomenon produces in the water tank 25, namely tested mechanical rapping apparatus 20 does not have leakage (step 35) to outside atmosphere;
6) further tested mechanical rapping apparatus 26 is carried out the inner sealing performance test: Open valve
2, valve
10, close other valves, keep test cylindrical shell 11 interior temperature and pressure constant, open air compressor 1, treat surge tank 7 inner air pressures and temperature increase to predetermined lifting values, heat-insulation pressure keeping schedule time 30min; Specifically, step 36 is actually by improving surge tank 4 internal pressures comes the pressure of air in lift line IV14 and the tested mechanical rapping apparatus air intake opening 26, should predetermined lifting values be 0.5MPa ~ 0.6MPa, be that pipeline IV14 inner air pressure is tested cylindrical shell 21 internal pressures and wanted high 0.5MPa ~ 0.6MPa, simultaneously, prevent decrease of temperature (step 36,37) in surge tank 4 and the test cylindrical shell 11 by electric heater;
7) situation of change of last micro-flowmeter 13 indicating values of pipeline IV14 in observation and the
recording step 37, specifically, the indicating value of micro-flowmeter 13 is namely represented the mobility status of gas medium in pipeline IV14, under the predetermined pressure difference effect, pipeline
Gas will flow in test
cylindrical shell 11 by tested
mechanical rapping apparatus 20 inner structures in 14, and the indicating value of micro-flowmeter 13 is tested
mechanical rapping apparatus 20 by the size of its air intake opening 26 toward test
cylindrical shell 11 internal leakages; Simultaneously, observe and recording
step 37 processes in the situation (step 38) of bubble in the
water tank 25;
8) if micro-flowmeter 13 maximum indicating values are greater than 0.5g/min in the step 38, show that there is the defective of interior seal leakage in this tested mechanical rapping apparatus 20, is substandard product; If smaller or equal to 0.5g/min, judge that according to this tested mechanical rapping apparatus air intake opening 26 meets technical requirement to test cylindrical shell 11 internal leakage situations, namely interior sealing is qualified; Simultaneously, if no continuous bubbling phenomenon generation in the water tank 25 in the step 38, then tested mechanical rapping apparatus 20 external seals of this platform meet the requirements; The lattice if these tested mechanical rapping apparatus 20 interior external seals are combined can be judged these tested mechanical rapping apparatus 20 sealing properties qualified (step 39,40);
9) finish inside and outside sealing property test after, close other all valves, Open valve V16 makes test
cylindrical shell 11 internal gas pressures by pipeline V15 and
pipeline
14 internal gas pressures reach balance, slower
Open valve
19, make the interior gas of test
cylindrical shell 11 and pipeline IV14 pass through pipeline simultaneously
18 drain into ambient atmosphere, the damage that
step 36 causes tested
mechanical rapping apparatus 20 because of the pressure differential that produces between test cylindrical shell and tested mechanical rapping apparatus air intake opening when avoiding pressure release; Specifically, if test
cylindrical shell 11 is asynchronous with the pressure release of tested mechanical rapping apparatus
air intake opening 26, the rapping topworks of tested mechanical rapping apparatus 20-tested mechanical rapping
apparatus piston rod 29,30 of tested mechanical rapping apparatus drop bars can break away from tested mechanical rapping apparatus
piston waveguide tube 21 under the effect of this pressure reduction, cause the damage of tested
mechanical rapping apparatus 20, so pipeline V15 can realize tested
mechanical rapping apparatus 20 is carried out non-destructive sealing test (step 41);
After cylindrical shell 11 to be tested, pipeline IV14 finished pressure release, the mechanical rapping apparatus 20 of test was finished in dismounting, installs next tested mechanical rapping apparatus; Slowly Open valve I2, valve III9, valve IV10 close other valves, repeating step 32 ~ 42; Specifically, the present invention has introduced balance branch road-pipeline V15, also can the warranty test cylindrical shell when making in the step 41 not by the outside pressure release of surge tank 4 and the synchronous pressure release of tested mechanical rapping apparatus air intake opening 26, gases in the surge tank 4 and extraneous circulation have been cut off in the step 41 during pressure release, make that the gas that has reached pre-provisioning request pressure and temperature in the surge tank 4 obtains keeping, can avoid during repeating step 32 repeating again heating for a long time process of pressurization, effectively save experimentation cost and test period, improve test efficiency (step 42).