CN102393278B - Bidirectional sealing performance testing system of mechanical rapping device - Google Patents

Bidirectional sealing performance testing system of mechanical rapping device Download PDF

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Publication number
CN102393278B
CN102393278B CN 201110277452 CN201110277452A CN102393278B CN 102393278 B CN102393278 B CN 102393278B CN 201110277452 CN201110277452 CN 201110277452 CN 201110277452 A CN201110277452 A CN 201110277452A CN 102393278 B CN102393278 B CN 102393278B
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pipeline
valve
surge tank
cylindrical shell
mechanical rapping
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CN102393278A (en
Inventor
喻九阳
郑小涛
徐建民
王成刚
常跃
林纬
朱康玲
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Wuhan Jehoo Technology Co., Ltd.
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WUHAN JEHOO TECHNOLOGY Co Ltd
Wuhan Institute of Technology
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Abstract

The invention relates to a bidirectional sealing performance testing system of a mechanical rapping device. The system comprises an air compressor, a buffer tank and a test cylinder body, wherein the air compressor and the buffer tank are connected through a pipeline I; the buffer tank is provided with a pipeline II which is communicated with the outside; the buffer tank and the test cylinder body are connected through a pipeline III; the pipeline III is also connected with a pipeline IV which is connected with the air inlet of the tested mechanical rapping device; the pipeline IV is connected with the test cylinder body through a pipeline V; and the test cylinder body is provided with a pipeline VI which is communicated with the outside. The system provided by the invention has the beneficial effects that the testing system provided by the invention can simultaneously test the internal and external sealing performances of the mechanical rapping device; the phenomenon of the separation of an internal actuating mechanism in the mechanical rapping device from a piston guide cylinder is avoided from occurring, thus the nondestructive test is realized; and the repeated long-time warming and pressurizing process when the next mechanical rapping device is tested is avoided, the testing cost can be saved effectively, and the testing efficiency is improved.

Description

Mechanical rapping apparatus two way seal Performance Test System
Technical field
The present invention relates to a kind of mechanical rapping apparatus two way seal Performance Test System.
Background technology
At present in the commercial production; automatically the rapping-off-ash device has obtained extensive promotion and application because effectively having solved the problem that the influence of equipment for gasification heat interchanging area ash is conducted heat in the coal gasification course; its performance element-mechanical rapping apparatus is directly installed on the equipment for gasification; its running environment complexity; inappropriate sealing means will cause serious accident; therefore; gasifying process is extremely strict to the requirement of its sealing property; need to guarantee that mechanical rapping apparatus does not have the leakage to atmospheric side under all operating modes; the leakage quantity that namely leaks is zero, and the outside seal protection gas that feeds must be controlled in 0.5g/min to the equipment for gasification internal leakage by the mechanical rapping apparatus air intake opening.
Chinese invention patent ZL 200510018677.9(mechanical rapping apparatus) and ZL 200910060886.X(sealing system of mechanical rapping apparatus); the technical scheme that adopts is: mechanical rapping apparatus rapping actuator design is the drop bar that contacts with the equipment heat-transfer area and two parts of piston rod that play the energy transfer function; extraneous cylinder sends kinetic energy; piston rod is produced impact; piston rod produces micro-displacement under percussive action; and this impact passed to drop bar; by drop bar the equipment heat-transfer area is produced rapping at last; avoid the rapping execution unit significantly to-and-fro movement to occur; introduce gas shield simultaneously; inside and outside multiple two way seal structure is set; can satisfy the strict seal request of equipment High Temperature High Pressure complex working condition; solved the embodiment of mechanical rapping apparatus structure and sealing; but do not relate to the aspect to the test of mechanical rapping apparatus sealing property, and the mechanical rapping apparatus of producing in batches needs before practical application the simulation actual condition to carry out comprehensive sealing property test.Do not see at present the report about mechanical rapping apparatus under the high temperature and high pressure condition and similar hermetically-sealed construction Performance Test System technical elements, and under the usual terms, the gaseous medium of room temperature is heated to the temperature that coal gasifying process requires needs the time longer, influence actual testing efficiency, can't satisfy the full test requirement of producing mechanical rapping apparatus in batches; Simultaneously, because mechanical rapping apparatus rapping topworks breaks away from than easy and piston waveguide tube under the effect of certain inside and outside differential pressure originally as being in transmission connection, easily product is caused damage during test.
Summary of the invention
Problem to be solved by this invention is to propose a kind of mechanical rapping apparatus two way seal Performance Test System that can carry out the superperformance test to the mechanical rapping apparatus two way seal at above-mentioned prior art, realize the non-destructive testing (NDT) of tested mechanical rapping apparatus, improve the test efficiency of mechanical rapping apparatus under high temperature and high pressure condition of producing in batches, and save the cost of bulge test.
The present invention is that the solution that the problem of the above-mentioned proposition of solution adopts is: mechanical rapping apparatus two way seal Performance Test System, it is characterized in that comprising air compressor, surge tank and test cylindrical shell, and described air compressor and surge tank pass through pipeline
Figure 807862DEST_PATH_IMAGE001
The pipeline that link to each other, surge tank is provided with to communicate with the external world
Figure 228479DEST_PATH_IMAGE002
, described surge tank with the test cylindrical shell pass through pipeline
Figure 638732DEST_PATH_IMAGE003
Continuous, described pipeline
Figure 752181DEST_PATH_IMAGE003
On also be connected with the pipeline that links to each other with the air intake opening of tested mechanical rapping apparatus
Figure 677412DEST_PATH_IMAGE004
, pipeline
Figure 833544DEST_PATH_IMAGE004
Pass through pipeline
Figure 895041DEST_PATH_IMAGE005
Be connected with the test cylindrical shell, the test cylindrical shell is provided with the pipeline that communicates with the external world
Figure 117075DEST_PATH_IMAGE006
Press such scheme, also include the proving installation that leaks outside that links to each other with tested mechanical rapping apparatus piston waveguide tube bottom.
Press such scheme, the described proving installation that leaks outside is made up of gas channeling end cap, gas channeling flexible pipe and external water tank, and described gas channeling flexible pipe one end connects the gas channeling end cap, and the other end connects water tank.Described gas channeling end cap is installed in tested mechanical rapping apparatus piston waveguide tube end by the bolt flange structure, when gas passes through tested mechanical rapping apparatus internal seal structure to external leakage in test cylindrical shell or the mechanical rapping apparatus air intake opening, the gas that leaks outside will enter water tank along the gas channeling flexible pipe by the gas channeling end cap of the proving installation that leaks outside, and judge the situation of tested mechanical rapping apparatus external seal by consequent bubble.
Press such scheme, the top of described surge tank is installed on safety valve, so that the surge tank internal pressure is carried out overload protection; The top of surge tank is installed on electric heater simultaneously, in order to heat the pressurized air in the surge tank; Also be installed on pressure transducer on the surge tank simultaneously, in order to the pressure in the monitoring jar surge tank; On the surge tank temperature sensor is installed simultaneously, in order to monitoring jar interior temperature.
Press such scheme, described test cylindrical shell one end is provided with electric heater, can reach pre-provisioning request in order to temperature in the warranty test cylindrical shell; Test simultaneously pressure transducer and temperature sensor are installed on the cylindrical shell, respectively in order to the pressure in the monitoring test cylindrical shell and temperature.
Press such scheme, described pipeline
Figure 529601DEST_PATH_IMAGE001
Include valve And pipe fitting, valve is passed through in the gas outlet of described air compressor And pipe fitting links to each other unlatching or valve-off with flange-interface on the described surge tank
Figure 804222DEST_PATH_IMAGE001
The time, can connect or cut off the circulation of medium in air compressor and the surge tank.
Press such scheme, described pipeline Include pipe fitting and valve
Figure 270155DEST_PATH_IMAGE002
, the flange-interface of described surge tank bottom is by pipe fitting and valve
Figure 509507DEST_PATH_IMAGE002
Link to each other, open or valve-off
Figure 870081DEST_PATH_IMAGE002
The time, can connect or cut off the circulation in the interior medium of surge tank and the external world.
Press such scheme, described pipeline III includes pipe fitting, three-way pipe A and valve
Figure 194883DEST_PATH_IMAGE003
, first end of three-way pipe A links to each other with flange-interface on the surge tank by pipe fitting, and second end of three-way pipe A links to each other with flange-interface on valve III and the test cylindrical shell by pipe fitting; When unlatching or valve-off III, can connect or cut off the circulation of medium between surge tank and test cylindrical shell.
Press such scheme, described pipeline IV includes pipe fitting, valve
Figure 564685DEST_PATH_IMAGE004
, three-way pipe B, micro-flowmeter and metal hose, valve IV links to each other with the 3rd end of three-way pipe A by pipe fitting, three-way pipe B first end is by pipe fitting and valve Link to each other, three-way pipe B second end links to each other with micro-flowmeter by pipe fitting, and the micro-flowmeter other end connects metal hose by pipe fitting, and the metal hose other end connects tested mechanical rapping apparatus air intake opening, and during Open valve IV, the test gas in the surge tank passes through pipeline
Figure 190018DEST_PATH_IMAGE004
Enter tested mechanical rapping apparatus air intake opening, trace flowmeter indicating value is the flow of gas by flowing in the past test of the tested mechanical rapping apparatus air intake opening cylindrical shell in the surge tank, during valve-off IV, can cut off the circulation of medium between surge tank and tested mechanical rapping apparatus air intake opening.
Press such scheme, described pipeline V includes valve
Figure 736537DEST_PATH_IMAGE005
And pipe fitting, valve
Figure 910029DEST_PATH_IMAGE005
An end connect the 3rd end of three-way pipe B by pipe fitting, the valve V other end connects test cylindrical shell upper flange interface by pipe fitting, forms a balance branch road, unlatching or valve-off between test cylindrical shell and pipeline V
Figure 920711DEST_PATH_IMAGE005
The time, can connect or cut off pipeline
Figure 826350DEST_PATH_IMAGE004
And the circulation of medium between the test cylindrical shell.
Press such scheme, described pipeline VI includes pipe fitting and valve
Figure 922482DEST_PATH_IMAGE006
, the flange-interface of test cylindrical shell bottom links to each other with valve VI by pipe fitting, opens or valve-off
Figure 571769DEST_PATH_IMAGE006
The time, can connect or cut off the medium circulation between test cylindrical shell and ambient atmosphere.
Press such scheme, described surge tank, test cylindrical shell, pipeline I, pipeline
Figure 436957DEST_PATH_IMAGE002
, pipeline , pipeline IV, pipeline
Figure 96925DEST_PATH_IMAGE005
And pipeline
Figure 284324DEST_PATH_IMAGE006
On all be equipped with heat insulation layer.
Beneficial effect of the present invention is: test macro of the present invention air of working condition requirement when reaching the mechanical rapping apparatus practical application is tested its two way seal performance.On the one hand, the inside and outside sealing property of test macro energy while test mechanical vibrator of the present invention; On the other hand, the present invention is by introducing the gas equilibrium branch road, make and to finish tested mechanical rapping apparatus after the sealing property test can keep its external and internal pressure during pressure release before dismounting balance, prevent that the phenomenon that the inner topworks of mechanical rapping apparatus and piston waveguide tube break away from from producing, thereby realize non-destructive testing (NDT); Simultaneously, on the test macro of the present invention, can directly utilize the medium that has reached the operating condition of test requirement when a last mechanical rapping apparatus tested when carrying out the test of next mechanical rapping apparatus sealing property, the process of pressurization repeats when avoiding next test to heat for a long time, can effectively save experimentation cost, improve test efficiency, the entire system reasonable in design, safe and reliable, and the manufacturing cost of system own is not high, so the manufacturing enterprise of mechanical rapping apparatus and similar structures equipment and final user all can carry out comprehensive two way seal performance test to the product of producing in batches according to test macro of the present invention.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the local enlarged diagram of I among Fig. 1;
Fig. 3 is testing procedure of the present invention;
Among the figure: 1-air compressor, 2-valve I, 3-pipeline
Figure 269598DEST_PATH_IMAGE001
, 4-surge tank, 5-valve
Figure 579356DEST_PATH_IMAGE002
, the 6-pipeline
Figure 587764DEST_PATH_IMAGE002
, the 7-pipeline
Figure 641170DEST_PATH_IMAGE003
, 8-three-way pipe A, 9-valve III, 10-valve
Figure 418633DEST_PATH_IMAGE004
, 11-tests cylindrical shell, 12-three-way pipe B, 13-trace flowmeter, 14-pipeline
Figure 899293DEST_PATH_IMAGE004
, the 15-pipeline
Figure 129417DEST_PATH_IMAGE005
, the 16-valve
Figure 986515DEST_PATH_IMAGE005
, 17-metal hose, 18-pipeline
Figure 618485DEST_PATH_IMAGE006
, the 19-valve
Figure 270046DEST_PATH_IMAGE006
The tested mechanical rapping apparatus of 20-, the tested mechanical rapping apparatus piston waveguide tube of 21-, the 22-pick-up unit that leaks outside, 23-gas channeling end cap, 24-gas channeling flexible pipe, 25-water tank, the tested mechanical rapping apparatus air intake opening of 26-, the tested mechanical rapping apparatus raised-face flange of 27-, 28-test cylindrical shell raised-face flange, the tested mechanical rapping apparatus piston rod of 29-, the tested mechanical rapping apparatus drop bar of 30-.
Embodiment
Mechanical rapping apparatus two way seal Performance Test System is characterized in that comprising air compressor 1, surge tank 4 and test cylindrical shell 11, and described air compressor 1 passes through pipeline with surge tank 4
Figure 83124DEST_PATH_IMAGE007
3 link to each other, surge tank 4 is provided with the pipeline that communicates with the external world 6, described surge tank 4 passes through pipeline with test cylindrical shell 11
Figure 964809DEST_PATH_IMAGE009
7 continuous, described pipelines Also be connected with the pipeline that links to each other with the air intake opening of tested mechanical rapping apparatus on 7
Figure DEST_PATH_IMAGE010
14, pipeline
Figure 195250DEST_PATH_IMAGE010
14 pass through pipeline
Figure 394150DEST_PATH_IMAGE011
15 are connected with test cylindrical shell 11, test cylindrical shell 11 and are provided with the pipeline that communicates with the external world
Figure DEST_PATH_IMAGE012
18.
Also include the proving installation 22 that leaks outside that links to each other with tested mechanical rapping apparatus piston waveguide tube 21 bottoms.
The described proving installation 22 that leaks outside is made up of gas channeling end cap 23, gas channeling flexible pipe 24 and external water tank 25, and described gas channeling flexible pipe 24 1 ends connect gas channeling end cap 23, and the other end connects water tank 25.
The top of described surge tank 4 is installed on safety valve, so that the surge tank internal pressure is carried out overload protection; The top of surge tank 4 is installed on electric heater simultaneously, in order to heat the pressurized air in the surge tank; Also be installed on pressure transducer on the surge tank 4 simultaneously, in order to the pressure in the monitoring jar surge tank; On the surge tank 4 temperature sensor is installed simultaneously, in order to monitoring jar interior temperature.
Described test cylindrical shell 11 1 ends are provided with electric heater, can reach pre-provisioning request in order to temperature in the warranty test cylindrical shell 11; Test simultaneously pressure transducer and temperature sensor are installed on the cylindrical shell 11, respectively in order to the pressure in the monitoring test cylindrical shell and temperature.
Described pipeline 3 include valve
Figure 931759DEST_PATH_IMAGE007
2 and pipe fitting, valve is passed through in the gas outlet of described air compressor 1
Figure 686088DEST_PATH_IMAGE007
2 and pipe fitting link to each other with flange-interface on the described surge tank 4, open or valve-off
Figure 360783DEST_PATH_IMAGE007
, can connect or cut off the circulation of media in air compressor 1 and the surge tank 4 at 2 o'clock.
Described pipeline
Figure 884169DEST_PATH_IMAGE008
6 include pipe fitting and valve
Figure 251696DEST_PATH_IMAGE008
5, the flange-interface of described surge tank 4 bottoms is by pipe fitting and valve
Figure 227742DEST_PATH_IMAGE008
5 link to each other, and open or valve-off
Figure 706128DEST_PATH_IMAGE008
, can connect or cut off the circulation in surge tank 4 interior media and the external world at 5 o'clock.
Described pipeline
Figure 349599DEST_PATH_IMAGE009
7 include pipe fitting, three-way pipe A8 and valve 9, first end of three-way pipe A8 links to each other with flange-interface on the surge tank 4 by pipe fitting, and second end of three-way pipe A8 is by pipe fitting and valve 9 and the flange-interface of test on the cylindrical shell 11 link to each other; Open or valve-off
Figure 430185DEST_PATH_IMAGE009
, can connect or cut off the circulation of surge tank 4 and 11 media of test cylindrical shell at 9 o'clock.
Described pipeline
Figure 865845DEST_PATH_IMAGE010
14 include pipe fitting, valve
Figure 309596DEST_PATH_IMAGE010
10, three-way pipe B12, micro-flowmeter 13 and metal hose 17, valve
Figure 525814DEST_PATH_IMAGE010
10 link to each other with the 3rd end of three-way pipe A8 by pipe fitting, three-way pipe B12 first end links to each other with valve IV10 by pipe fitting, three-way pipe B12 second end links to each other with micro-flowmeter 13 by pipe fitting, trace flowmeter 13 other ends connect metal hose 17 by pipe fitting, metal hose 17 other ends connect the air intake opening 26 of tested mechanical rapping apparatus 20, during Open valve IV10, the test gas 11 in the surge tank 4 passes through pipeline 14 enter tested mechanical rapping apparatus air intake opening 26, and micro-flowmeter 13 indicating values are the flows of gas by flowing in the tested mechanical rapping apparatus air intake opening 26 past test cylindrical shells 11 in the surge tank 4, valve-off
Figure 698486DEST_PATH_IMAGE010
, can cut off the circulation of medium between surge tank and tested mechanical rapping apparatus air intake opening at 10 o'clock.
Described pipeline
Figure 578717DEST_PATH_IMAGE011
15 include valve
Figure 16652DEST_PATH_IMAGE011
16 and pipe fitting, valve
Figure 374952DEST_PATH_IMAGE011
An end connect the 3rd end of three-way pipe B12, valve by pipe fitting
Figure 847522DEST_PATH_IMAGE011
16 other ends connect test cylindrical shell 11 upper flange interfaces by pipe fitting, at test cylindrical shell and pipeline Between form a balance branch road, open or valve-off
Figure 490130DEST_PATH_IMAGE011
, can connect or cut off pipeline at 16 o'clock
Figure 714437DEST_PATH_IMAGE010
14 and the circulation of test cylindrical shell 11 media.
Described pipeline 18 include pipe fitting and valve 19, the flange-interface of test cylindrical shell 11 bottoms is by pipe fitting and valve
Figure 613757DEST_PATH_IMAGE012
19 link to each other, and open or valve-off , can connect or cut off the medium circulation between test cylindrical shell and ambient atmosphere at 19 o'clock.
Described surge tank 4, test cylindrical shell 11, pipeline
Figure 433126DEST_PATH_IMAGE007
3, pipeline
Figure 888378DEST_PATH_IMAGE008
6, pipeline
Figure 725884DEST_PATH_IMAGE009
7, pipeline
Figure 229678DEST_PATH_IMAGE010
14, pipeline
Figure 265767DEST_PATH_IMAGE011
15 and pipeline All be equipped with heat insulation layer on 18.
Be described in more detail below in conjunction with the present invention of embodiment.
In Fig. 1,2, mechanical rapping apparatus two way seal Performance Test System is by air compressor 1, surge tank 4, test cylindrical shell 11, the proving installation 22 that leaks outside, pipeline I3, pipeline
Figure 154405DEST_PATH_IMAGE002
6, pipeline
Figure 196311DEST_PATH_IMAGE003
7, pipeline
Figure 290169DEST_PATH_IMAGE004
14, pipeline
Figure 24907DEST_PATH_IMAGE005
15, pipeline 18 form:
The top of surge tank 4 is installed on safety valve and electric heater, also is provided with temperature and pressure transducer on the surge tank 4 simultaneously, and offers a plurality of flange-interfaces;
Test cylindrical shell 11 1 ends are provided with electric heater, and the other end is provided with the raised-face flange 28 with tested mechanical rapping apparatus raised-face flange 27 consistent size, tests simultaneously temperature and pressure transducer also are installed on the cylindrical shell 11, and offers a plurality of flange-interfaces;
Leak outside proving installation 22 by gas channeling end cap 23, the gas channeling flexible pipe, water tank 25 is formed, gas channeling end cap 23 is installed on the tested mechanical rapping apparatus piston waveguide tube 21 by the flange bolt structure, gas channeling flexible pipe 24 1 ends connect gas channeling end cap 23, gas channeling flexible pipe 24 other ends connect water tank 25, when gas passes through tested mechanical rapping apparatus internal seal structure to external leakage in test cylindrical shell 11 or the tested mechanical rapping apparatus air intake opening 26, the gas that leaks outside will enter water tank 25 along gas channeling flexible pipe 24 by the gas channeling end cap 23 of the proving installation 22 that leaks outside, by judged the situation of tested mechanical rapping apparatus 20 external seals by the bubble that produces in the water tank 25.
Pipeline
Figure DEST_PATH_IMAGE013
3 by pipe fitting, valve
Figure 682601DEST_PATH_IMAGE001
2 form valve
Figure 630965DEST_PATH_IMAGE001
2 one ends by pipe fitting be connected with air compressor 1 gas outlet, the other end is connected with flange-interface on the surge tank 4 by pipe fitting, open or valve-off , can connect or cut off the circulation of media in air compressor 1 and the surge tank 4 at 2 o'clock;
Pipeline II6 is by valve
Figure 564560DEST_PATH_IMAGE002
5, pipe fitting is formed, valve
Figure 10585DEST_PATH_IMAGE002
5 by pipe fitting be connected with flange-interface and the ambient atmosphere at 4 ends of surge tank respectively, unlatching or valve-off II5 can connect or cut off the circulation of media and ambient atmosphere in the surge tank 4;
Pipeline III7 is by pipe fitting, three-way pipe A8, valve
Figure 79035DEST_PATH_IMAGE003
9 form, and first end of three-way pipe A8 links to each other by 4 flange-interface on pipe fitting and the surge tank, and second end of three-way pipe A8 links to each other valve by pipe fitting with valve III9
Figure 217893DEST_PATH_IMAGE003
9 other ends link to each other with the flange-interface of test on the cylindrical shell 11; When unlatching or valve-off III9, can connect or cut off the circulation of surge tank 4 and 11 media of test cylindrical shell;
Pipeline IV14 is by pipe fitting, valve 10, three-way pipe B12, micro-flowmeter 13 and metal hose 17 are formed valve 10 link to each other with the 3rd end of three-way pipe A8 by pipe fitting, the other end of valve IV10 links to each other with three-way pipe B12 first end by pipe fitting, three-way pipe B12 second end links to each other with micro-flowmeter 13 by pipe fitting, trace flowmeter 13 other ends connect metal hose 17 by pipe fitting, metal hose 17 other ends connect tested mechanical rapping apparatus air intake opening 26, Open valve
Figure 911676DEST_PATH_IMAGE004
10 o'clock, test gas can pass through pipeline in the surge tank 4
Figure 159118DEST_PATH_IMAGE004
14 enter tested mechanical rapping apparatus air intake opening 26, trace flowmeter 13 indicating values are the flow of gas by flowing in the tested mechanical rapping apparatus air intake opening 26 past test cylindrical shells 11 in the surge tank 4, during valve-off IV10, can cut off medium in the circulation of 26 of surge tank 4 and tested mechanical rapping apparatus air intake openings;
Pipeline V15 is by pipe fitting, valve 16 form valve
Figure 158615DEST_PATH_IMAGE005
An end of 16 is by the 3rd end of pipe fitting connection three-way pipe B12, and the valve V16 other end connects the flange-interface of testing on the cylindrical shell 11 by pipe fitting, forms pipeline
Figure 998395DEST_PATH_IMAGE004
14 and the balance branch road of 11 of cylindrical shells of test, open or during valve-off V16, can connect or cut off pipeline
Figure 416738DEST_PATH_IMAGE004
14 and the circulation of test cylindrical shell 11 media;
Pipeline VI18 is by pipe fitting, valve 19 form valve
Figure 503960DEST_PATH_IMAGE006
19 1 ends link to each other by the flange-interface of pipe fitting with test cylindrical shell 11 bottoms, and the other end links to each other with ambient atmosphere, when unlatching or valve-off VI19, can connect or cut off the circulation of medium between test cylindrical shell 11 and ambient atmosphere;
Simultaneously, surge tank 4, test cylindrical shell 11, pipeline I3, pipeline
Figure 135929DEST_PATH_IMAGE002
6, pipeline 7, pipeline 14, pipeline
Figure 103382DEST_PATH_IMAGE005
15 and pipeline VI18 on all be equipped with heat insulation layer.
With reference to Fig. 1-Fig. 3, wherein Fig. 3 can be considered and discloses a kind of sealing property method of testing in the lump, and this tightness testing method comprises the following step:
1) Open valve I2 closes other valves, opens air compressor 1, treat that surge tank 4 internal pressures increase to 0.5MPa after, open valve II5, the moisture that deposit in the surge tank that will test last time 4, dirt etc. pass through pipeline 3 emptyings (step 31) to surge tank;
2) tested mechanical rapping apparatus raised-face flange 27 is installed on the test cylindrical shell raised-face flange 28 by the bolt pad, metal hose 17 is connected with tested mechanical rapping apparatus air intake opening 26, the gas channeling end cap 23 of the pick-up unit 22 that leaks outside is installed in tested mechanical rapping apparatus piston waveguide tube 21 ends (step 32);
3) Open valve I2, valve
Figure 615583DEST_PATH_IMAGE003
9, valve 10, close other valves, open the electric heater on air compressor 1, surge tank 4 and the test cylindrical shell 11, make surge tank and the interior gaseous tension of test cylindrical shell and temperature increase to predetermined pressure and temperature (step 33), described predetermined pressure range is: 3.5MPa ~ 4.0MPa, and predetermined temperature is: 250 ℃ ~ 270 ℃;
4) by test cylindrical shell 11 upward pressure sensors and temperature sensor monitors test cylindrical shell 11 internal pressures and temperature, wait to reach pre-provisioning request after, heat-insulation pressure keeping 5min(step 34);
5) emit the bubble situation in the water tank 25 in observation and the recording step 34, if there is continuous bubbling phenomenon to produce in the water tank, namely there is defective in these tested mechanical rapping apparatus 20 external seals, are substandard product; If no continuous bubbling phenomenon produces in the water tank 25, namely tested mechanical rapping apparatus 20 does not have leakage (step 35) to outside atmosphere;
6) further tested mechanical rapping apparatus 26 is carried out the inner sealing performance test: Open valve 2, valve 10, close other valves, keep test cylindrical shell 11 interior temperature and pressure constant, open air compressor 1, treat surge tank 7 inner air pressures and temperature increase to predetermined lifting values, heat-insulation pressure keeping schedule time 30min; Specifically, step 36 is actually by improving surge tank 4 internal pressures comes the pressure of air in lift line IV14 and the tested mechanical rapping apparatus air intake opening 26, should predetermined lifting values be 0.5MPa ~ 0.6MPa, be that pipeline IV14 inner air pressure is tested cylindrical shell 21 internal pressures and wanted high 0.5MPa ~ 0.6MPa, simultaneously, prevent decrease of temperature (step 36,37) in surge tank 4 and the test cylindrical shell 11 by electric heater;
7) situation of change of last micro-flowmeter 13 indicating values of pipeline IV14 in observation and the recording step 37, specifically, the indicating value of micro-flowmeter 13 is namely represented the mobility status of gas medium in pipeline IV14, under the predetermined pressure difference effect, pipeline
Figure 550949DEST_PATH_IMAGE004
Gas will flow in test cylindrical shell 11 by tested mechanical rapping apparatus 20 inner structures in 14, and the indicating value of micro-flowmeter 13 is tested mechanical rapping apparatus 20 by the size of its air intake opening 26 toward test cylindrical shell 11 internal leakages; Simultaneously, observe and recording step 37 processes in the situation (step 38) of bubble in the water tank 25;
8) if micro-flowmeter 13 maximum indicating values are greater than 0.5g/min in the step 38, show that there is the defective of interior seal leakage in this tested mechanical rapping apparatus 20, is substandard product; If smaller or equal to 0.5g/min, judge that according to this tested mechanical rapping apparatus air intake opening 26 meets technical requirement to test cylindrical shell 11 internal leakage situations, namely interior sealing is qualified; Simultaneously, if no continuous bubbling phenomenon generation in the water tank 25 in the step 38, then tested mechanical rapping apparatus 20 external seals of this platform meet the requirements; The lattice if these tested mechanical rapping apparatus 20 interior external seals are combined can be judged these tested mechanical rapping apparatus 20 sealing properties qualified (step 39,40);
9) finish inside and outside sealing property test after, close other all valves, Open valve V16 makes test cylindrical shell 11 internal gas pressures by pipeline V15 and pipeline
Figure 977382DEST_PATH_IMAGE004
14 internal gas pressures reach balance, slower Open valve
Figure 979974DEST_PATH_IMAGE006
19, make the interior gas of test cylindrical shell 11 and pipeline IV14 pass through pipeline simultaneously 18 drain into ambient atmosphere, the damage that step 36 causes tested mechanical rapping apparatus 20 because of the pressure differential that produces between test cylindrical shell and tested mechanical rapping apparatus air intake opening when avoiding pressure release; Specifically, if test cylindrical shell 11 is asynchronous with the pressure release of tested mechanical rapping apparatus air intake opening 26, the rapping topworks of tested mechanical rapping apparatus 20-tested mechanical rapping apparatus piston rod 29,30 of tested mechanical rapping apparatus drop bars can break away from tested mechanical rapping apparatus piston waveguide tube 21 under the effect of this pressure reduction, cause the damage of tested mechanical rapping apparatus 20, so pipeline V15 can realize tested mechanical rapping apparatus 20 is carried out non-destructive sealing test (step 41);
After cylindrical shell 11 to be tested, pipeline IV14 finished pressure release, the mechanical rapping apparatus 20 of test was finished in dismounting, installs next tested mechanical rapping apparatus; Slowly Open valve I2, valve III9, valve IV10 close other valves, repeating step 32 ~ 42; Specifically, the present invention has introduced balance branch road-pipeline V15, also can the warranty test cylindrical shell when making in the step 41 not by the outside pressure release of surge tank 4 and the synchronous pressure release of tested mechanical rapping apparatus air intake opening 26, gases in the surge tank 4 and extraneous circulation have been cut off in the step 41 during pressure release, make that the gas that has reached pre-provisioning request pressure and temperature in the surge tank 4 obtains keeping, can avoid during repeating step 32 repeating again heating for a long time process of pressurization, effectively save experimentation cost and test period, improve test efficiency (step 42).

Claims (12)

1. mechanical rapping apparatus two way seal Performance Test System, it is characterized in that comprising air compressor (1), surge tank (4) and test cylindrical shell (11), described air compressor (1) links to each other by pipeline (3) with surge tank (4), surge tank (4) is provided with the pipeline (6) that communicates with the external world, described surge tank (4) links to each other by pipeline (7) with test cylindrical shell (11), also be connected with the pipeline (14) that links to each other with the air intake opening of tested mechanical rapping apparatus on the described pipeline (7), pipeline (14) is connected with test cylindrical shell (11) by pipeline (15), and test cylindrical shell (11) is provided with the pipeline (18) that communicates with the external world.
2. by the described mechanical rapping apparatus two way seal of claim 1 Performance Test System, it is characterized in that also including the proving installation that leaks outside (22) that links to each other with tested mechanical rapping apparatus piston waveguide tube (21) bottom.
3. by the described mechanical rapping apparatus two way seal of claim 2 Performance Test System, it is characterized in that the described proving installation that leaks outside (22) is made up of gas channeling end cap (23), gas channeling flexible pipe (24) and external water tank (25), described gas channeling flexible pipe (24) one ends connect gas channeling end cap (23), and the other end connects water tank (25).
4. by claim 1 or 3 described mechanical rapping apparatus two way seal Performance Test Systems, it is characterized in that the top of described surge tank (4) is installed on safety valve, so that the surge tank internal pressure is carried out overload protection; The top of surge tank (4) is installed on electric heater simultaneously, in order to heat the pressurized air in the surge tank; Also be installed on pressure transducer on the surge tank (4) simultaneously, in order to monitor the pressure in the surge tank; On the surge tank (4) temperature sensor is installed simultaneously, in order to monitoring jar interior temperature.
5. by claim 1 or 3 described mechanical rapping apparatus two way seal Performance Test Systems, it is characterized in that described test cylindrical shell (11) one ends are provided with electric heater, can reach pre-provisioning request in order to the interior temperature of warranty test cylindrical shell (11); Test simultaneously on the cylindrical shell (11) pressure transducer and temperature sensor are installed, respectively in order to the pressure in the monitoring test cylindrical shell and temperature.
6. by the described mechanical rapping apparatus two way seal of claim 1 Performance Test System, it is characterized in that described pipeline (3) includes valve (2) and pipe fitting, the gas outlet of described air compressor (1) links to each other with flange-interface on the described surge tank (4) by valve (2) and pipe fitting, when unlatching or valve-off (2), can connect or cut off the circulation of air compressor (1) and the interior medium of surge tank (4).
7. by the described mechanical rapping apparatus two way seal of claim 1 Performance Test System, it is characterized in that described pipeline (6) includes pipe fitting and valve (5), the flange-interface of described surge tank (4) bottom links to each other with valve (5) by pipe fitting, when unlatching or valve-off (5), can connect or cut off the circulation in the interior medium of surge tank (4) and the external world.
8. by the described mechanical rapping apparatus two way seal of claim 1 Performance Test System, it is characterized in that described pipeline (7) includes pipe fitting, three-way pipe A (8) and valve (9), first end of three-way pipe A (8) links to each other with flange-interface on the surge tank (4) by pipe fitting, and second end of three-way pipe A (8) links to each other with flange-interface on valve (9) and the test cylindrical shell (11) by pipe fitting; When unlatching or valve-off (9), can connect or cut off the circulation of medium between surge tank (4) and test cylindrical shell (11).
9. by the described mechanical rapping apparatus two way seal of claim 8 Performance Test System, it is characterized in that described pipeline (14) includes pipe fitting, valve (10), three-way pipe B (12), trace flowmeter (13) and metal hose (17), valve (10) links to each other by the 3rd end of pipe fitting with three-way pipe A (8), three-way pipe B (12) first ends link to each other with valve IV (10) by pipe fitting, three-way pipe B (12) second ends link to each other with micro-flowmeter (13) by pipe fitting, trace flowmeter (13) other end connects metal hose (17) by pipe fitting, metal hose (17) other end connects the air intake opening (26) of tested mechanical rapping apparatus (20), during Open valve IV (10), test gas (11) in the surge tank (4) enters tested mechanical rapping apparatus air intake opening (26) by pipeline (14), trace flowmeter (13) indicating value is the flow of the interior gas of surge tank (4) by flowing in tested mechanical rapping apparatus air intake opening (26) the past test cylindrical shell (11), during valve-off (10), can cut off the circulation of medium between surge tank and tested mechanical rapping apparatus air intake opening.
10. by the described mechanical rapping apparatus two way seal of claim 9 Performance Test System, it is characterized in that described pipeline (15) includes valve (16) and pipe fitting, one end of valve connects the 3rd end of three-way pipe B (12) by pipe fitting, valve (16) other end connects test cylindrical shell (11) upper flange interface by pipe fitting, between test cylindrical shell and pipeline, form a balance branch road, when unlatching or valve-off (16), can connect or cut off the circulation of medium between pipeline (14) and test cylindrical shell (11).
11. by the described mechanical rapping apparatus two way seal of claim 1 Performance Test System, it is characterized in that described pipeline (18) includes pipe fitting and valve (19), the flange-interface of test cylindrical shell (11) bottom links to each other with valve (19) by pipe fitting, when unlatching or valve-off (19), can connect or cut off the medium circulation between test cylindrical shell and ambient atmosphere.
12. by the described mechanical rapping apparatus two way seal of claim 1 Performance Test System, it is characterized in that all being equipped with heat insulation layer on described surge tank (4), test cylindrical shell (11), pipeline (3), pipeline (6), pipeline (7), pipeline (14), pipeline (15) and the pipeline (18).
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