CN216383586U - A gas filling system - Google Patents

A gas filling system Download PDF

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CN216383586U
CN216383586U CN202123095504.0U CN202123095504U CN216383586U CN 216383586 U CN216383586 U CN 216383586U CN 202123095504 U CN202123095504 U CN 202123095504U CN 216383586 U CN216383586 U CN 216383586U
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tank
gas
valve
filling system
liquid
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邓明超
江冲
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Abstract

本实用新型涉及一种气体充装系统,包括通过管道依次连接的低温液体储槽、膨胀罐、缓冲罐和若干个高压气瓶,所述膨胀罐以使液化气体膨胀气化,所述低温液体储槽与膨胀罐之间连接有控制出液流量的计量装置,本实用新型的有益效果是:通过液态气体在膨胀罐内进行常温下的吸热气化,以及压力升高的方式得到高压气体,从而不需要动力输入即可得到高压气体,降低了生产成本,简化了系统结构,通过计量装置控制进入充装系统的液态气体的质量,以实现控制最终充装入高压气瓶的气体的压力;同时无压缩设备的接入,有效避免了杂质进入、噪声污染,降低了耗电量,也大大提高了气体的纯净度。

Figure 202123095504

The utility model relates to a gas filling system, comprising a cryogenic liquid storage tank, an expansion tank, a buffer tank and several high-pressure gas cylinders which are connected in sequence through pipelines. A metering device for controlling the flow rate of the liquid is connected between the storage tank and the expansion tank. The beneficial effect of the utility model is: the endothermic gasification of the liquid gas in the expansion tank at normal temperature, and the method of increasing the pressure to obtain high-pressure gas , so that high-pressure gas can be obtained without power input, the production cost is reduced, and the system structure is simplified. ; At the same time, no compression equipment is connected, which effectively avoids the entry of impurities, noise pollution, reduces power consumption, and greatly improves the purity of the gas.

Figure 202123095504

Description

一种气体充装系统A gas filling system

技术领域technical field

本实用新型涉及气体充装设备技术领域,具体涉及一种气体充装系统。The utility model relates to the technical field of gas filling equipment, in particular to a gas filling system.

背景技术Background technique

目前在工业生产中会用到大量的氧气、氮气、氩气等工业气体,其中有很大部分是使用高压气瓶进行的盛装,而目前的充装方式为:液态气体-汽化-压缩机压缩-充装。这种充装方式存在一些缺陷:压缩机需要经常保养、压缩机压缩过程中可能引入杂质、耗电量大、安装场地要求高、噪音大。At present, a large amount of oxygen, nitrogen, argon and other industrial gases are used in industrial production, and most of them are filled with high-pressure gas cylinders, and the current filling method is: liquid gas - vaporization - compressor compression - Refill. There are some defects in this filling method: the compressor needs frequent maintenance, impurities may be introduced during the compressor compression process, the power consumption is large, the installation site requirements are high, and the noise is high.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种气体充装系统,以克服上述现有技术中的不足。The technical problem to be solved by the present invention is to provide a gas filling system to overcome the above-mentioned deficiencies in the prior art.

本实用新型解决上述技术问题的技术方案如下:一种气体充装系统,包括通过管道依次连接的低温液体储槽、膨胀罐、缓冲罐和若干个高压气瓶,所述膨胀罐以使液化气体膨胀气化,所述低温液体储槽与膨胀罐之间连接有控制出液流量的计量装置。The technical solution of the present invention to solve the above-mentioned technical problems is as follows: a gas filling system, comprising a cryogenic liquid storage tank, an expansion tank, a buffer tank and several high-pressure gas cylinders connected in sequence through pipelines, and the expansion tank is used to make the liquefied gas For expansion and gasification, a metering device for controlling the flow of liquid is connected between the cryogenic liquid storage tank and the expansion tank.

本实用新型的有益效果是:通过液态气体在膨胀罐内进行常温下的吸热气化,以及压力升高的方式得到高压气体,从而不需要动力输入即可得到高压气体,降低了生产成本,简化了系统结构,通过计量装置控制进入充装系统的液态气体的质量,以实现控制最终充装入高压气瓶的气体的压力;同时无压缩设备的接入,有效避免了杂质进入、噪声污染,降低了耗电量,也大大提高了气体的纯净度。The beneficial effect of the utility model is that high-pressure gas can be obtained by means of endothermic gasification of liquid gas at room temperature in the expansion tank, and the pressure is increased, so that high-pressure gas can be obtained without power input, and the production cost is reduced. The system structure is simplified, and the quality of the liquid gas entering the filling system is controlled by the metering device, so as to control the pressure of the gas finally filled into the high-pressure gas cylinder; at the same time, there is no access to the compression equipment, which effectively avoids the entry of impurities and noise pollution , reducing power consumption and greatly improving the purity of the gas.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的铜片结构示意图。Figure 2 is a schematic diagram of the structure of the copper sheet of the present invention.

附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:

1、低温液体储槽,2、膨胀罐,3、缓冲罐,4、高压气瓶,5、计量装置,51、质量流量计,52、称量罐,53、进液阀,54、出液阀,55、均压阀,56、放散阀,21、铜片,22、通孔,6、安全阀,7、放空阀。1. Cryogenic liquid storage tank, 2. Expansion tank, 3. Buffer tank, 4. High pressure gas cylinder, 5. Measuring device, 51. Mass flow meter, 52. Weighing tank, 53. Liquid inlet valve, 54. Liquid outlet Valve, 55, equalizing valve, 56, venting valve, 21, copper sheet, 22, through hole, 6, safety valve, 7, venting valve.

具体实施方式Detailed ways

以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings, and the examples are only used to explain the present invention, and are not intended to limit the scope of the present invention.

实施例1,如图1~图2所示,一种气体充装系统,包括通过管道依次连接的低温液体储槽1、膨胀罐2、缓冲罐3和若干个高压气瓶4,膨胀罐2以使液化气体膨胀气化,低温液体储槽1与膨胀罐2之间连接有控制出液流量的计量装置5,将高压气瓶4接入该系统,打开高压气瓶4和系统之间的阀门,使液态气体由低温液体储槽1进入计量装置5,由计量装置5对流过的液态气体的质量进行计量,当进入计量装置5的液态气体达到预设值之后,液态气体进入膨胀罐2中膨胀增压气化,膨胀增压后的气体会在缓冲罐3中进行缓冲,以减小充装过程中的压力波动,同时在一次充装完成后,缓冲罐3会储存一定量的气体在下一次充装时对高压气瓶4进行预充装。Embodiment 1, as shown in Figures 1 to 2, a gas filling system includes a cryogenic liquid storage tank 1, an expansion tank 2, a buffer tank 3, and several high-pressure gas cylinders 4, which are sequentially connected through pipelines. The expansion tank 2 In order to expand and gasify the liquefied gas, a metering device 5 for controlling the flow of liquid is connected between the cryogenic liquid storage tank 1 and the expansion tank 2, the high-pressure gas cylinder 4 is connected to the system, and the connection between the high-pressure gas cylinder 4 and the system is opened. The valve makes the liquid gas enter the metering device 5 from the cryogenic liquid storage tank 1, and the mass of the flowing liquid gas is measured by the metering device 5. When the liquid gas entering the metering device 5 reaches the preset value, the liquid gas enters the expansion tank 2. Medium expansion and pressurization gasification, the gas after expansion and pressurization will be buffered in the buffer tank 3 to reduce the pressure fluctuation during the filling process. At the same time, after one filling is completed, the buffer tank 3 will store a certain amount of gas. The high-pressure gas cylinder 4 is pre-filled at the next filling.

实施例2,如图1~图2所示,本实施例为在实施例1的基础上所进行的进一步改进,其具体如下:Embodiment 2, as shown in FIGS. 1 to 2 , this embodiment is a further improvement based on Embodiment 1, and the details are as follows:

计量装置5包括依次连接的质量流量计51和称量罐52,膨胀罐2通过管道连接于称量罐52下方,质量流量计51便于检测通过的液态气体的质量,同时根据预设流量值以控制液态气体的流入。The metering device 5 includes a mass flow meter 51 and a weighing tank 52 connected in sequence, the expansion tank 2 is connected under the weighing tank 52 through a pipeline, and the mass flow meter 51 is convenient for detecting the quality of the passing liquid gas, and at the same time according to the preset flow value. Control the inflow of liquid gas.

实施例3,如图1~图2所示,本实施例为在实施例2的基础上所进行的进一步改进,其具体如下:Embodiment 3, as shown in Figures 1 to 2, this embodiment is a further improvement on the basis of Embodiment 2, and the details are as follows:

质量流量计51与称量罐52之间设有进液阀53;称量罐52与膨胀罐2之间设有出液阀54,质量流量计51与进液阀53电连接,在进入称量罐52内的液态气体重量达到预设值时,给进液阀53提供关闭阀门的信号,然后打开出液阀54,使液态气体进入膨胀罐2中进行膨胀气化。A liquid inlet valve 53 is provided between the mass flow meter 51 and the weighing tank 52; a liquid outlet valve 54 is provided between the weighing tank 52 and the expansion tank 2, and the mass flow meter 51 is electrically connected to the liquid inlet valve 53. When the weight of the liquid gas in the measuring tank 52 reaches the preset value, a signal to close the valve is provided to the liquid inlet valve 53, and then the liquid outlet valve 54 is opened to allow the liquid gas to enter the expansion tank 2 for expansion and gasification.

实施例4,如图1~图2所示,本实施例为在实施例3的基础上所进行的进一步改进,其具体如下:Embodiment 4, as shown in FIGS. 1 to 2 , this embodiment is a further improvement on the basis of Embodiment 3, and the details are as follows:

称量罐52与膨胀罐2之间设有与出液阀54并联设置的均压阀55,均压阀55用于连通膨胀罐2和称量罐52的气相空间,使膨胀罐2和称量罐52之间的气压相同,便于称量罐52中的液态气体能更快的流入膨胀罐2中。Between the weighing tank 52 and the expansion tank 2, a pressure equalizing valve 55 arranged in parallel with the liquid outlet valve 54 is provided. The air pressure between the measuring tanks 52 is the same, so that the liquid gas in the weighing tank 52 can flow into the expansion tank 2 more quickly.

实施例5,如图1~图2所示,本实施例为在实施例2的基础上所进行的进一步改进,其具体如下:Embodiment 5, as shown in Figures 1 to 2, this embodiment is a further improvement on the basis of Embodiment 2, and the details are as follows:

称量罐52上设有放散阀56,放空阀56可在液态气体进入称量罐52时降低称量罐52中的压力,使低温液体储槽1与称量罐52维持一定的压力差,便于液态气体在压力的作用下进入称量罐52。The weighing tank 52 is provided with a venting valve 56, and the venting valve 56 can reduce the pressure in the weighing tank 52 when the liquid gas enters the weighing tank 52, so that the cryogenic liquid storage tank 1 and the weighing tank 52 maintain a certain pressure difference, It is convenient for the liquid gas to enter the weighing tank 52 under the action of pressure.

实施例6,如图1~图2所示,本实施例为在实施例3的基础上所进行的进一步改进,其具体如下:Embodiment 6, as shown in Figures 1 to 2, this embodiment is a further improvement on the basis of Embodiment 3, and the details are as follows:

进液阀53为气动切断阀,气动切断阀可由压缩空气或氮气驱动,具有“开”、“关”两种状态,能够更加迅速、安全的关闭和开启进液阀53。The liquid inlet valve 53 is a pneumatic shut-off valve, which can be driven by compressed air or nitrogen, and has two states of “on” and “off”, which can close and open the liquid inlet valve 53 more quickly and safely.

实施例7,如图1~图2所示,本实施例为在实施例1的基础上所进行的进一步改进,其具体如下:Embodiment 7, as shown in FIGS. 1 to 2 , this embodiment is a further improvement on the basis of Embodiment 1, and the details are as follows:

膨胀罐2内设有螺旋状铜片21,铜片上设有若干通孔22,螺旋状的铜片21可有效加速膨胀罐2中液态气体与环境之间的换热,同时铜片21上的通孔22,更便于气化后的气体通过。The expansion tank 2 is provided with a helical copper sheet 21, and the copper sheet is provided with a number of through holes 22. The helical copper sheet 21 can effectively accelerate the heat exchange between the liquid gas in the expansion tank 2 and the environment. The through holes 22 are more convenient for the vaporized gas to pass through.

实施例8,如图1~图2所示,本实施例为在实施例1的基础上所进行的进一步改进,其具体如下:Embodiment 8, as shown in FIGS. 1 to 2 , this embodiment is a further improvement on the basis of Embodiment 1, and the details are as follows:

管道的气体流向的末端设有安全阀6,在系统工作过程中,若压力超过预设的安全压力,安全阀6会自动起跳对压力进行泄放,以保证系统的安全。There is a safety valve 6 at the end of the gas flow direction of the pipeline. During the working process of the system, if the pressure exceeds the preset safety pressure, the safety valve 6 will automatically jump to release the pressure to ensure the safety of the system.

实施例9,如图1~图2所示,本实施例为在实施例1的基础上所进行的进一步改进,其具体如下:Embodiment 9, as shown in FIGS. 1 to 2 , this embodiment is a further improvement based on Embodiment 1, and the details are as follows:

管道的气体流向的末端设有放空阀7,在设备管路系统需要吹扫时可打开放空阀7进行吹扫置换。A vent valve 7 is provided at the end of the gas flow direction of the pipeline. When the equipment pipeline system needs to be purged, the vent valve 7 can be opened for purging and replacement.

本实用新型的具体工作流程为:The concrete workflow of the present utility model is:

1、将高压气瓶4接入该系统,打开高压气瓶4和系统之间的阀门。1. Connect the high-pressure gas cylinder 4 to the system, and open the valve between the high-pressure gas cylinder 4 and the system.

2、出液阀54、均压阀55处于关闭状态,放散阀56处于打开状态,打开进液阀53,使液态气体由低温液体储槽1进入称量罐52,由质量流量计51对流过的液态气体的质量进行计量,当进入称量罐52的液态气体达到预设值之后,关闭进液阀53和放散阀56。2. The liquid outlet valve 54 and the pressure equalizing valve 55 are in the closed state, the release valve 56 is in the open state, and the liquid inlet valve 53 is opened, so that the liquid gas enters the weighing tank 52 from the cryogenic liquid storage tank 1, and flows through the mass flow meter 51. The mass of the liquid gas is measured, and when the liquid gas entering the weighing tank 52 reaches the preset value, the liquid inlet valve 53 and the discharge valve 56 are closed.

3、打开均压阀55,使称量罐52和膨胀罐2的压力一致,再打开出液阀54,使液态气体在重力作用下由称量罐52流入膨胀罐2,液态气体在膨胀罐2中吸热汽化为气态后进入缓冲罐3和高压气瓶4中。3. Open the pressure equalizing valve 55 to make the pressure of the weighing tank 52 and the expansion tank 2 consistent, and then open the liquid outlet valve 54, so that the liquid gas flows into the expansion tank 2 from the weighing tank 52 under the action of gravity, and the liquid gas flows into the expansion tank 2. 2 endothermic vaporization into a gaseous state and then enter the buffer tank 3 and the high-pressure gas cylinder 4.

4、所有液态气体气化结束后,高压气瓶4中的气体压力达到充装压力值时,关闭高压气瓶4和系统之间的阀门,将高压气瓶4与系统断开。4. After all the liquid gases are vaporized, when the gas pressure in the high-pressure gas cylinder 4 reaches the filling pressure value, close the valve between the high-pressure gas cylinder 4 and the system, and disconnect the high-pressure gas cylinder 4 from the system.

尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limitations of the present invention, and those of ordinary skill in the art are within the scope of the present invention Variations, modifications, substitutions and variations can be made to the above-described embodiments.

Claims (9)

1.一种气体充装系统,其特征在于,包括通过管道依次连接的低温液体储槽(1)、膨胀罐(2)、缓冲罐(3)和若干个高压气瓶(4),所述膨胀罐(2)以使液化气体膨胀气化,所述低温液体储槽(1)与膨胀罐(2)之间连接有控制出液流量的计量装置(5)。1. A gas filling system, characterized in that it comprises a cryogenic liquid storage tank (1), an expansion tank (2), a buffer tank (3) and several high-pressure gas cylinders (4) connected in turn by pipelines, the The expansion tank (2) is used to expand and gasify the liquefied gas, and a metering device (5) for controlling the flow rate of the liquid is connected between the cryogenic liquid storage tank (1) and the expansion tank (2). 2.根据权利要求1所述的一种气体充装系统,其特征在于,所述计量装置(5)包括依次连接的质量流量计(51)和称量罐(52),所述膨胀罐(2)通过管道连接于称量罐(52)下方。2. A gas filling system according to claim 1, characterized in that, the metering device (5) comprises a mass flow meter (51) and a weighing tank (52) connected in sequence, and the expansion tank ( 2) Connected to the bottom of the weighing tank (52) through a pipeline. 3.根据权利要求2所述的一种气体充装系统,其特征在于,所述质量流量计(51)与称量罐(52)之间设有进液阀(53);所述称量罐(52)与膨胀罐(2)之间设有出液阀(54),所述质量流量计(51)与进液阀(53)电连接。3. A gas filling system according to claim 2, characterized in that a liquid inlet valve (53) is provided between the mass flow meter (51) and the weighing tank (52); the weighing A liquid outlet valve (54) is arranged between the tank (52) and the expansion tank (2), and the mass flow meter (51) is electrically connected to the liquid inlet valve (53). 4.根据权利要求3所述的一种气体充装系统,其特征在于,所述称量罐(52)与膨胀罐(2)之间设有与出液阀(54)并联设置的均压阀(55)。4. A gas filling system according to claim 3, characterized in that, a pressure equalizer arranged in parallel with a liquid outlet valve (54) is provided between the weighing tank (52) and the expansion tank (2) valve (55). 5.根据权利要求2所述的一种气体充装系统,其特征在于,所述称量罐(52)上设有放散阀(56)。5. A gas filling system according to claim 2, characterized in that, a release valve (56) is provided on the weighing tank (52). 6.根据权利要求3所述的一种气体充装系统,其特征在于,所述进液阀(53)为气动切断阀。6 . The gas filling system according to claim 3 , wherein the liquid inlet valve ( 53 ) is a pneumatic shut-off valve. 7 . 7.根据权利要求1所述的一种气体充装系统,其特征在于,所述膨胀罐(2)内设有螺旋状铜片(21),所述铜片上设有若干通孔(22)。7 . The gas filling system according to claim 1 , wherein a spiral copper sheet ( 21 ) is provided in the expansion tank ( 2 ), and a plurality of through holes ( 22 ) are provided on the copper sheet. 8 . . 8.根据权利要求1所述的一种气体充装系统,其特征在于,所述管道的气体流向的末端设有安全阀(6)。8. A gas filling system according to claim 1, characterized in that, a safety valve (6) is provided at the end of the gas flow direction of the pipeline. 9.根据权利要求1所述的一种气体充装系统,其特征在于,所述管道的气体流向的末端设有放空阀(7)。9 . The gas filling system according to claim 1 , wherein a vent valve ( 7 ) is provided at the end of the gas flow direction of the pipeline. 10 .
CN202123095504.0U 2021-12-10 2021-12-10 A gas filling system Expired - Fee Related CN216383586U (en)

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