CN102389017B - Discharge mechanism for chocolate pouring production line - Google Patents
Discharge mechanism for chocolate pouring production line Download PDFInfo
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- CN102389017B CN102389017B CN201110340920A CN201110340920A CN102389017B CN 102389017 B CN102389017 B CN 102389017B CN 201110340920 A CN201110340920 A CN 201110340920A CN 201110340920 A CN201110340920 A CN 201110340920A CN 102389017 B CN102389017 B CN 102389017B
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Abstract
The invention relates to a discharge mechanism for a chocolate pouring production line, which comprises a frame, wherein a discharge hopper is arranged on the frame, a discharge valve cavity is formed inside the discharge hopper, an extrusion valve core component is arranged inside the discharge valve cavity, the extrusion valve core component comprises at least a pair of upper mould roll and lower mould roll, fan-shaped grooves are distributed on the circumference of the upper mould roll in a circular array manner and by taking the axis as the circle center, an arc-shaped notch is formed on the body of the lower mould roll and in the position corresponding to the fan-shaped grooves such that a part of the cross section of the notch is positioned on the outer circle profile of the lower mould roll, and an extrusion channel is formed on the body of the lower mould roll and in the position corresponding to the fan-shaped grooves. During pouring, the lower mould roll is embedded in the front ends of the fan-shaped grooves of the upper mould roll, the upper end of the extrusion channel of the lower mould roll is communicated with the fan-shaped grooves, the upper mould roll rotates continuously to extrude a chocolate paste into the extrusion channel, and finally the chocolate paste is poured into the cavity of each chocolate mould. One extrusion operation is completed for every one rotation of one fan-shaped groove of the upper mould roll, so that the interval time of extrusion is short and the pouring efficiency is greatly increased.
Description
Technical field
The present invention relates to a kind of chocolate pouring product line cutting agency, particularly a kind of high chocolate pouring product line cutting agency of efficient of pouring into a mould.
Background technology
Chocolate pouring product line is used for chocolate one-time cast-forming, and it mainly comprises conveyer belt, is installed in the pallet on the conveyer belt, the heater, cutting agency, refrigeration mechanism and the mould emptier that set gradually along conveyer belt.Operation principle is: utilize heater to the pallet preheating, by cutting agency chocolate magma is extruded into fritter and falls in the pallet, after the refrigeration mechanism cooling, carry out the pallet upset by mould emptier and realize the demoulding.
Cutting agency is the nucleus equipment of chocolate pouring product line, and it all adopts the plunger type extrusion structure, and patent publication No. cn 201533561 u disclose a kind of chocolate casting machine; Its cast structure mainly comprises hopper; Be positioned at the blanking plate of hopper below, the some valve pockets of blanking plate injection reach plunger cavity corresponding one by one with valve pocket and that be communicated with, below blanking plate, then are inserted with the distribution plate of changeable type; Establish spool in the valve pocket, establish plunger in the plunger cavity.When cast was chocolate, chocolate template was positioned at the distribution plate below, and spool is in first operating position, made hopper and plunger cavity conducting, slurry to be sucked in the plunger cavity through moving after the actuation plunger from hopper.Subsequently spool is got to second operating position, make the distributing trough conducting of plunger cavity and distribution plate, to make slurry in distribution plate injects the die cavity of chocolate template, realize chocolate cast through the actuation plunger reach.The shortcoming of this kind structure is: accomplished once to retreat and move forward to move by the air cylinder driven plunger and just can carry out once-cast, cast is long blanking time, and cast efficient is low.In addition; Cutting agency is fixed on the frame; Because the structural limitations of chocolate pouring product line conveyer belt; Certain deviation possibly appear in the position that each chocolate template rests on the blanking plate below, makes the distribution plate discharging mouth of cutting agency accurately chocolate mass to be injected in each die cavity of chocolate template.
Summary of the invention
The technical problem that the present invention will solve provides a kind of high chocolate pouring product line cutting agency of efficient of pouring into a mould.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of chocolate pouring product line cutting agency comprises frame; On the said frame hopper is installed; Said hopper top is equipped with hopper, and the hopper bottom is equipped with removable distribution plate, has the blanking valve pocket in the said hopper; Said blanking valve pocket top is communicated with the material chamber of hopper, the distribution cavity conducting of bottom and distribution plate; Its innovative point is: in the said blanking valve pocket material extrusion core assembly is installed; This material extrusion core assembly comprises at least one pair of horizontally disposed patrix roller and counterdie roller; The roll body circumferential surface of patrix roller has some fan groove groups along the roll body axial distribution; Each fan groove group is by with the patrix roll axis being the fan groove formation that center of circle circular array distributes; The roll body of counterdie roller and patrix roller fan groove corresponding position part cross section are circular arc cutaway of excision on the counterdie roller excircle configuration line, and this circular arc cutaway is the intersection of patrix roller and counterdie roller excircle configuration line, on the roll body of counterdie roller and patrix roller fan groove corresponding position part, also is provided with the material extrusion passage.
Further, said hopper is a sandwich, and interlayer is established the circulating hot water import and export.
Further, be provided with at least one horizontally disposed paddle in the middle part of the said hopper.
Further, guided in translation mechanism is installed between said blanking plate and the frame.
Further, the blanking plate driving mechanism that the driving blanking plate moves is installed between said blanking plate and the frame; Said blanking plate is provided with position sensor, and said position sensor output signal inserts Programmable Logic Controller, and said Programmable Logic Controller also is connected with the blanking plate driving mechanism.
The invention has the advantages that: during the cast beginning, chocolate template is positioned under the distribution plate, and the chocolate mass in the hopper falls in the blanking valve pocket of blanking plate; The patrix roller of blanking valve pocket rotates always, and the slurry that drives in the patrix roller fan groove together rotates, at this moment; The roll body of counterdie roller is partially submerged in the fan groove front end of patrix roller; And making the material extrusion passage upper end of counterdie roller be communicated with fan groove, lower end and the conducting of distribution plate distribution cavity are when the patrix roller is rotated further; Chocolate mass in the fan groove is squeezed into the material extrusion passage of counterdie roller, by the material extrusion passage in distribution plate is injected into each die cavity of chocolate template.And when the counterdie roller was about to run into the fan groove end of patrix roller, the counterdie roller resetted and avoids the patrix roller, treats that the patrix roller turns to next fan groove, and the roll body part of counterdie roller embeds this fan groove top again.Patrix roller revolution is crossed a fan groove, then accomplishes material extrusion action, and material extrusion is short blanking time, has improved cast efficient greatly.
Guided in translation mechanism is installed between blanking plate and the frame; When there are certain deviation in the actual stop place of chocolate template and predeterminated position; Programmable Logic Controller is controlled the work of blanking plate driving mechanism automatically according to the framing signal of position sensor, drives blanking plate automatically by the blanking plate driving mechanism and can be moved horizontally to predeterminated position along frame upper conveyor belt direction, guarantees accurately cast; Need not manual adjustment, automaticity is high.
Description of drawings
Fig. 1 is the chocolate pouring product line cutting agency of the present invention structural representation.
Fig. 2 is the chocolate pouring product line cutting agency of the present invention vertical view.
Fig. 3 is patrix roller, counterdie roll structure sketch map among the present invention.
The specific embodiment
Like Fig. 1, shown in 2, comprise hopper 1, paddle 2, blanking plate 3, patrix roller 4, counterdie roller 5, distribution plate 6, frame 7, line slideway 8, servomotor 9, screw mandrel 10, nut 11, be with transmission 12 synchronously.
Above-mentioned blanking plate 3 is installed on the frame 7; The top of blanking plate 3 is equipped with hopper 1, and hopper 1 is a sandwich, and interlayer is established the circulating hot water import and export; Be connected with the circulating hot water that prevents that chocolate mass from solidifying in it, hopper 1 middle part is built-in with at least one horizontally disposed paddle 2.Blanking plate 3 bottoms are equipped with the distribution plate 6 of taking the material mouth out of, have the blanking valve pocket in the blanking plate 3, and this blanking valve pocket top is communicated with the material chamber of hopper 1.
The material extrusion core assembly is installed in the blanking valve pocket, and this material extrusion core assembly comprises the patrix roller 4 and counterdie roller 5 of at least one pair of extruding chocolate mass that can cooperatively interact, patrix roller 4 and the 5 average level settings of counterdie roller.As shown in Figure 3; The roll body circumferential surface of patrix roller 4 has some fan groove groups along the roll body axial distribution, and each fan groove group sees that from cross section the fan groove 41 that all distributes for center of circle circular array with the axis constitutes; In the present embodiment, the fan groove 41 of each fan groove group is two.The roll body of counterdie roller 5 and patrix roller fan groove 41 corresponding position part cross sections are circular arc cutaway of excision on the counterdie roller 5 excircle configuration lines, and this circular arc cutaway is the intersection of patrix roller 4 and counterdie roller 5 excircle configuration lines.On the roll body of counterdie roller 5 and patrix roller 4 fan groove corresponding position parts, also be provided with material extrusion passage 51.
Guided in translation mechanism is installed between blanking plate 3 and the frame 7 and drives the blanking plate driving mechanism that blanking plate 3 moves; In the present embodiment; Guided in translation mechanism is the line slideway 8 that is provided with along chocolate pouring product line conveyer belt moving direction, is installed between blanking plate 3 two ends and the frame 7; The blanking plate driving mechanism comprise feed screw nut pair, synchronously the band and servomotor; Hold-down nut 11 on the blanking plate 3; The screw mandrel 10 that is threaded on the nut 11 and laterally arranges with line slideway 8, screw mandrel 10 through synchronous band transmission 12 be connected by the servomotor 9 that is installed on the frame 7.The blanking plate driving mechanism is when driving blanking plate 3; Adopt adjustment automatically; It is provided with a pair of position sensor on blanking plate 3; By the position of the chocolate template 13 in position sensor detection blanking plate below, position sensor output signal sends the locating module of Programmable Logic Controller to, controls the servomotor rotating by the locating module of Programmable Logic Controller and realizes the mobile automatically of blanking plate 3.
Before the cast; At first chocolate template to be cast is moved under blanking plate and the distribution plate through conveyer belt; Whether detect chocolate template position automatically by position sensor again puts in place; If not in place, then open by the Controlled by Programmable Controller servomotor, drive blanking plate and move the chocolate template of aligning along belt direction.
During cast, the chocolate mass in the hopper 1 falls in the blanking valve pocket of blanking plate 3, and the patrix roller 4 of blanking valve pocket rotates always; The slurry that drives in the patrix roller fan groove 41 together rotates; At this moment, the roll body of counterdie roller 5 is partially submerged in fan groove 41 front ends of patrix roller 4, and makes material extrusion passage 51 upper ends of counterdie roller 5 be communicated with fan groove 41; Lower end and distribution plate 6 distribution cavity conductings; When patrix roller 4 was rotated further, the chocolate mass in the fan groove 41 were squeezed into the material extrusion passage 51 of counterdie roller 5, by material extrusion passage 51 in distribution plate 6 is injected into each die cavity of chocolate template 13.And when counterdie roller 5 was about to run into fan groove 41 ends of patrix roller 4, counterdie roller 5 resetted and avoids patrix roller 4, treats that patrix roller 4 turns to next fan groove, and the roll body part of counterdie roller 5 embeds this fan groove top again.Patrix roller 4 revolutions are crossed a fan groove, then accomplish material extrusion action.
Claims (3)
1. chocolate pouring product line cutting agency; Comprise frame, on the said frame hopper is installed, said hopper top is equipped with hopper; The hopper bottom is equipped with removable distribution plate; Have the blanking valve pocket in the said hopper, said blanking valve pocket top is communicated with the material chamber of hopper, the distribution cavity conducting of bottom and distribution plate; It is characterized in that: in the said blanking valve pocket material extrusion core assembly is installed; This material extrusion core assembly comprises at least one pair of horizontally disposed patrix roller and counterdie roller; The roll body circumferential surface of patrix roller has some fan groove groups along the roll body axial distribution; Each fan groove group is by with the patrix roll axis being the fan groove formation that center of circle circular array distributes; The roll body of counterdie roller and patrix roller fan groove corresponding position part cross section are circular arc cutaway of excision on the counterdie roller excircle configuration line, and this circular arc cutaway is the intersection of patrix roller and counterdie roller excircle configuration line, on the roll body of counterdie roller and patrix roller fan groove corresponding position part, also is provided with the material extrusion passage; Said hopper is a sandwich, and interlayer is established the circulating hot water import and export; Be equipped with between said blanking plate and the frame and drive the blanking plate driving mechanism that blanking plate moves; Said blanking plate is provided with position sensor, and said position sensor output signal inserts Programmable Logic Controller, and said Programmable Logic Controller also is connected with the blanking plate driving mechanism.
2. chocolate pouring product line cutting agency according to claim 1 is characterized in that: said hopper middle part is provided with at least one horizontally disposed paddle.
3. chocolate pouring product line cutting agency according to claim 1 is characterized in that: guided in translation mechanism is installed between said blanking plate and the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110340920A CN102389017B (en) | 2011-11-02 | 2011-11-02 | Discharge mechanism for chocolate pouring production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110340920A CN102389017B (en) | 2011-11-02 | 2011-11-02 | Discharge mechanism for chocolate pouring production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102389017A CN102389017A (en) | 2012-03-28 |
| CN102389017B true CN102389017B (en) | 2012-09-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110340920A Active CN102389017B (en) | 2011-11-02 | 2011-11-02 | Discharge mechanism for chocolate pouring production line |
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| Country | Link |
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| CN (1) | CN102389017B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106493828B (en) * | 2016-12-14 | 2018-11-09 | 河北工业大学 | A kind of slurry extrusion system |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2185974Y (en) * | 1994-05-25 | 1994-12-28 | 天津市永兴食品机械厂 | Multifunction chocolate sweets automatic machine |
| CN2290198Y (en) * | 1997-04-24 | 1998-09-09 | 寇玉明 | Multifunctional chocolate pouring machine |
| CN201709341U (en) * | 2010-06-28 | 2011-01-19 | 陈志宁 | Chocolate pouring machine |
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| Publication number | Publication date |
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| CN102389017A (en) | 2012-03-28 |
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Effective date of registration: 20211224 Address after: 226500 201 Qingyu East Road, Rucheng Town, Rugao City, Nantong City, Jiangsu Province Patentee after: NANTONG WEALTH MACHINERY TECHNICAL Co.,Ltd. Address before: 226500 201 Qingyu East Road, Rucheng Town, Rugao City, Nantong City, Jiangsu Province Patentee before: RUGAO PACKING FOOD MACHINERY Co.,Ltd. |
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