CN212707899U - Non-asphalt-based waterproof roll production all-in-one machine - Google Patents

Abstract

The utility model relates to a non-pitch base waterproofing roll material production all-in-one belongs to non-pitch base waterproofing roll production facility technical field. The automatic film-coating machine comprises a material mixing mechanism, an extrusion molding mechanism, a cooling cutting mechanism, a coating and film-coating mechanism, a storage mechanism and a rolling mechanism, wherein the material mixing mechanism and the extrusion molding mechanism are in transition through a feeding mechanism; the all-in-one machine solves the problems that most of the existing production equipment for the non-asphalt-based waterproof coiled material has complex structures, and particularly, the non-asphalt-based waterproof coiled material is glued and coated with films manually by using coil wool; therefore, the labor intensity of workers is high, the working continuity is poor, and the production efficiency is low.

Description

Non-asphalt-based waterproof roll production all-in-one machine

Technical Field

The utility model relates to a non-pitch base waterproofing roll material production all-in-one belongs to non-pitch base waterproofing roll production facility technical field.

Background

In the production field of non-asphalt-based waterproof coiled materials, the non-asphalt-based waterproof coiled materials are mainly prepared by uniformly mixing plastic raw materials and various additives, melting the mixture by a plastic extruding machine, performing injection molding, extruding the mixture by a pair of rollers, naturally cooling the mixture, cutting the mixture into a shape to form a non-asphalt-based waterproof coiled material blank, gluing and coating the non-asphalt-based waterproof coiled material blank after the non-asphalt-based waterproof coiled material blank is formed, and coiling and packaging the non-asphalt-based waterproof coiled material blank into a product in a later period. Because most domestic equipment for producing the non-asphalt-based waterproof coiled material has the defects of complex structure and high equipment investment and production cost, the prior non-asphalt-based waterproof coiled material blank gluing and film covering operation is finished by manual operation, the surface of the non-asphalt-based waterproof coiled material blank is glued by manually using coil hair, and then a protective film is attached to the surface of the glued non-asphalt-based waterproof coiled material blank, so that the gluing and film covering operation of the non-asphalt-based waterproof coiled material is finished; therefore, the labor intensity of workers is high, the working continuity is poor, the production efficiency is low, and the benefits of enterprises are influenced to a certain extent; and therefore improvements thereof are necessary.

Disclosure of Invention

The utility model aims to provide a: the utility model provides a simple structure, convenient to use to it is complicated to solve most structures that exist of current non-pitch base waterproofing membrane production facility, when the rubber coating tectorial membrane process, needs artifical rubber coating tectorial membrane, and not only artifical intensity of labour is big, and work continuity is poor, and the non-pitch base waterproofing roll material production all-in-one of the low problem of production efficiency.

The technical scheme of the utility model is that:

the utility model provides a waterproof coil stock production all-in-one of non-pitch base, includes compounding mechanism, extrusion molding mechanism, cooling cutting mechanism, rubber coating tectorial membrane mechanism, stores the mechanism and beats a roll mechanism, its characterized in that: the mixing mechanism and the extrusion molding mechanism are in transition through a feeding mechanism, an extrusion thickness fixing mechanism and a cooling cutting mechanism are arranged on one side of the extrusion molding mechanism, a gluing and laminating mechanism is arranged on one side of the cooling cutting mechanism, and a pressing mechanism, a storage mechanism and a rolling mechanism are sequentially arranged on one side of the gluing and laminating mechanism; the gluing and film covering mechanism comprises a gluing and film covering frame, a gluing head, a gluing transmission roller, a pressing and attaching roller, a protective film winding roller and a sand covering assembly, wherein the protective film winding roller is arranged at the top end of the gluing and film covering frame; an auxiliary guide roller B is installed on the gluing film-coating frame below the gluing transmission roller of the gluing film-coating frame in a staggered manner; the gluing and film covering frame on one side of the protective film winding roller is provided with a sand covering assembly, and the gluing and film covering frame on one side of the sand covering assembly is provided with conveying rollers in a vertically staggered manner.

The gluing transmission roller and the pressing and attaching roller are identical in structure and are internally provided with cooling cavities, the two ends of the gluing transmission roller and the two ends of the pressing and attaching roller are respectively provided with an assembly short shaft, the assembly short shafts are cylindrical, and a central hole of each assembly short shaft is communicated with the cooling cavities.

The sand-covering assembly consists of a sand collecting hopper, a receiving roller and a sand pressing piece, the sand collecting hopper is fixedly arranged on the gluing film-covering frame, the receiving roller is arranged on the gluing film-covering frame below the sand collecting hopper, and the sand pressing piece is arranged on the gluing film-covering frame on one side of the receiving roller.

The bottom of collection husky fill seted up out husky mouth, go out husky mouth and be rectangular rectangle form, go out the husky fill of collection at husky mouth both ends and be provided with the mounting panel, be equipped with the baffle between the mounting panel, the baffle is connected with a husky mouth contact, is equipped with the slow flow roller between the mounting panel of baffle below, the slow flow roller corresponds with a husky mouth.

The sand pressing piece comprises a sand pressing frame, a lifting hydraulic cylinder, an upper pressing roller and a lower pressing roller, the upper pressing roller is arranged on the sand pressing frame through a sliding chute A and a sliding block A which are symmetrically arranged, the lower pressing roller is arranged on the sand pressing frame corresponding to the upper pressing roller, the lifting hydraulic cylinder is arranged at each of two ends of the sand pressing frame, and a piston rod of each lifting hydraulic cylinder is fixedly connected with the sliding block A.

The pressing mechanism comprises a pressing frame, a left pressing roller, a right pressing roller, a driving motor and a transverse pushing hydraulic cylinder, wherein the left pressing roller is installed at one end of the pressing frame, the driving motor is fixedly installed on one side of the pressing frame close to the left pressing roller through a motor installation seat, the driving motor is in transmission connection with the left pressing roller through a transmission chain, the right pressing roller is installed at the other end of the pressing frame through a sliding groove B and a sliding block B which are symmetrically arranged, the transverse pushing hydraulic cylinder is arranged on the pressing frame close to the sliding block B, and a piston rod of the transverse pushing hydraulic cylinder is connected with the sliding block B.

The utility model has the advantages that:

the non-asphalt-based waterproof roll production integrated machine is simple in structure and convenient to use, and solves the problems that most of existing non-asphalt-based waterproof roll production equipment is complex in structure, and particularly, gluing and film coating operations are carried out on a non-asphalt-based waterproof roll manually through a roll hair adhesive; the non-asphalt-based waterproof roll material production all-in-one machine has the advantages that the labor intensity is high, the working continuity is poor, the production efficiency is low, the non-asphalt-based waterproof roll material production all-in-one machine has positive significance for improving the continuity of production work and the production efficiency of enterprises, reducing the labor intensity of workers and improving the quality of roll materials, and meanwhile, the requirements of the enterprises for production and use are met.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of the mixing mechanism of FIG. 1;

FIG. 3 is a schematic view of the extrusion mechanism and the cooling cutting mechanism of FIG. 1;

FIG. 4 is a schematic cross-sectional view of a die head in the extruding mechanism of the present invention;

FIG. 5 is a schematic structural view of the extruding thickness-fixing mechanism of the present invention;

FIG. 6 is a side view of the cooling cutting mechanism of FIG. 1;

FIG. 7 is a schematic structural diagram of the glue coating and film covering mechanism in FIG. 1;

FIG. 8 is an enlarged view of the structure at A in FIG. 7;

FIG. 9 is a schematic cross-sectional view of the gluing head of FIG. 7;

FIG. 10 is a schematic structural view of the rolling mechanism and the storage mechanism of the present invention;

FIG. 11 is an enlarged view of the structure at B in FIG. 10;

fig. 12 is a side view of the rolling mechanism in fig. 10.

In the figure: 1. a material mixing mechanism; 2. an extrusion molding mechanism; 3. a cooling cutting mechanism; 4. a gluing and laminating mechanism; 5. a storage mechanism; 6. a rolling mechanism; 7. a mixing barrel; 8. a mixing motor; 9. a stirring shaft; 10. a mixing auger; 11. a lifting cylinder; 12. a discharge pipe; 13. an on-off valve; 14. supporting legs; 15. a feed hopper; 16. a connecting rod; 17. erecting a rod; 18. a stirring paddle; 19. an outer stirring rod; 20. an inner stirring frame; 21. a scraping rod; 22. a feeding frame; 23. a collection hopper; 24. a feeding motor; 25. a feed cylinder; 26. a feeding auger; 27. a feed shaft; 28. extruding a plastic frame; 29. an extrusion molding motor; 30. mixing materials and feeding into a hopper; 31. a housing; 32. a heating plate; 33. extruding a screw; 34. injection molding a runner; 35. an upper die; 36. a core mold; 37. a lower die; 38. a feed inlet; 39. a flow-through chamber; 40. a through hole; 41. a vertical plate is assembled; 42. forming a groove; 43. a pressing base; 44. assembling a vertical plate on the left; 45. assembling a vertical plate on the right; 46. extruding a fixed-thickness roller; 47. a fixed-thickness motor; 48. assembling the shell; 49. cooling the cutting frame; 50. cooling the conveying roller; 51. a transfer roller; 52. mounting a plate; 53. a cutter; 54. a pressing roller; 55. assembling a positioning rod; 56. gluing and laminating a film frame; 57. gluing heads; 58. a gluing transmission roller; 59. pressing the attaching roller; 60. a protective film wind-up roll; 61. an auxiliary guide roller A; 62. a glue inlet; 63. a glue outlet; 64. a gluing channel; 65. a transmission chain A; 66. a transmission chain B; 67. a gluing motor; 68. an auxiliary guide roller B; 69. a conveying roller; 70. a sand collecting hopper; 71. a receiving roller; 72. a sand outlet; 73. assembling a plate; 74. a baffle plate; 75. a slow flow roller; 76. pressing a sand rack; 77. a sand-pressing lifting hydraulic cylinder; 78. an upper sand pressing roller; 79. a sand pressing roller is arranged; 80. a slide block A; 81. a chute A; 82. a pressing frame; 83. a left pinch roller; 84. a right pinch roller; 85. a drive motor; 86. compressing the horizontal pushing hydraulic cylinder; 87. a chute B; 88. a slide block B; 89. a coiling frame; 90. a rolling motor; 91. reeling; 92. a retreat prevention lifting hydraulic cylinder; 93. an upper compression roller; 94. a lower pressing roller; 95. an extrusion cylinder; 96. a withdrawal prevention motor; 97. a guide rail; 98. a cutting knife; 99. a rodless cylinder; 100. a driving roller; 101. an electronic meter counter; 102. a frame; 103. a lift cylinder; 104. a movable frame; 105. a single row of sprockets; 106. a double-row chain wheel A; 107. a double-row chain wheel B.

Detailed Description

This waterproof coil stock production all-in-one of non-pitch base, including compounding mechanism 1, extrusion molding mechanism 2, cooling cutting mechanism 3, rubber coating tectorial membrane mechanism 4, store mechanism 5 and beat a roll mechanism 6. The mixing mechanism 1 of the all-in-one machine is in transition with the extrusion molding mechanism 2 through a feeding mechanism, the mixing mechanism 1 of the all-in-one machine comprises a mixing barrel 7, a mixing motor 8, a stirring shaft 9, a mixing auger 10 and a lifting cylinder 11, a discharge pipe 12 is arranged on one side of the mixing barrel 7, and a switch valve 13 is arranged on the discharge pipe 12; mixing motor 8 is equipped with on 7 upper portions of compounding bucket, is provided with a promotion section of thick bamboo 11 in the compounding bucket 7 of compounding motor 8 one side, is provided with (mixing) shaft 9 in the promotion section of thick bamboo 11, is equipped with compounding auger 10 on the (mixing) shaft 9 in the promotion section of thick bamboo 11 admittedly, and (mixing) shaft 9 one end extends to the outside of promotion section of thick bamboo 11, and the (mixing) shaft 9 that extends to the promotion section of thick bamboo 11 outside passes through the drive belt with compounding.

The bottom end of a lifting cylinder 11 extends out of the outer side of a mixing barrel 7, supporting legs 14 are fixedly arranged at the lower part of the mixing barrel 7 around the lifting cylinder 11, a feed hopper 15 is arranged at one side of the lifting cylinder 11, a mixing rotating frame is arranged between the mixing barrel 7 and the lifting cylinder 11 and consists of a connecting rod 16, an upright rod 17, a mixing blade 18, an outer mixing rod 19 and an inner mixing frame 20, and the connecting rod 16 is fixedly arranged on a mixing shaft 9 of a mixing lifting mechanism above the lifting cylinder 11; the ends of the connecting rods 16 are respectively and fixedly provided with upright rods 17; the lower end of each upright rod 17 extends to the bottom end of the mixing barrel 7, the lower end of each upright rod 17 is welded with a scraping rod 21, each scraping rod 21 is in a curved arc shape, and the curved radian of each scraping rod 21 corresponds to the radian of the bottom end of the mixing bin; the vertical rod 17 is welded with a stirring paddle 18, the stirring paddle 18 is spirally arranged, an outer stirring rod 19 is arranged on the outer side of the vertical rod 17 below the stirring paddle 18, and the outer stirring rod 19 is in a shape of Chinese character 'shan'; an inner stirring frame 20 is arranged on the inner side of the upright rod 17 below the stirring blade 18, the inner stirring frame 20 is a rectangular frame, the outer stirring rod 19 and the inner stirring frame 20 are arranged on the upright rod 17 in a staggered manner, and a certain gap is reserved between the outer stirring rod 19 and the inner wall of the mixing barrel 7; a certain gap is formed between the inner agitator frame 20 and the circumferential surface of the lift cylinder 11.

The feeding mechanism of the all-in-one machine comprises a feeding frame 22, a collecting hopper 23, a feeding motor 24, a feeding barrel 25, a feeding auger 26 and a feeding shaft 27, wherein the collecting hopper 23 is arranged on the feeding frame 22, the collecting hopper 23 is communicated with a discharging pipe 12 of a mixing barrel 7, the feeding barrel 25 is obliquely arranged on the feeding frame 22 at one side of the collecting hopper 23, and the feeding barrel 25 is communicated with the collecting hopper 23; a feeding shaft 27 is movably arranged in the feeding barrel 25, and a feeding auger 26 is arranged on the feeding shaft 27; the collecting hopper 23 is fixedly provided with a feeding motor 24 through a motor mounting seat, and the feeding motor 24 is in transmission connection with a feeding shaft 27 through a transmission belt and a transmission wheel.

The plastic extruding machine of the all-in-one machine comprises an extruding frame 28, an extruding motor 29, a mixed material feeding hopper 30 and a mould head, wherein the extruding machine is installed on the extruding frame 28, the mixed material feeding hopper 30 is installed at one end of the extruding machine, the mould head is installed at the other end of the extruding machine, the extruding machine is composed of a shell 31, a heating sheet 32 and an extruding screw 33, an injection flow channel 34 is arranged in the shell 31, one end of the injection flow channel 34 is communicated with the mixed material feeding hopper 30, and the port of the other end of the injection flow channel 34 is correspondingly; an extrusion screw 33 is movably arranged in the injection runner 34 through a bearing, one end of the extrusion screw 33 extends to the outer side of the shell 31, and an extrusion motor 29 is arranged on an extrusion frame 28 below the shell 31 of the extrusion machine; the extrusion screw 33 extending to the outer side of the shell 31 is in transmission connection with the extrusion motor 29 through a transmission belt; a heating plate 32 is arranged on the outer side of the housing 31 between the discharge pipe 12 and the feed hopper 15.

The die head comprises an upper die 35, a core die 36 and a lower die 37, wherein the upper die 35 is in a long plate shape, a feed port 38 penetrates through the upper die 35, and the feed port 38 is correspondingly communicated with the injection runner 34; the upper die 35 is fixedly installed on the lower die 37 through bolts, a core die 36 is sleeved in the lower die 37, a circulation cavity 39 is arranged between the core die 36 and the upper die 35, the circulation cavity 39 is communicated with the feed inlet 38, through holes 40 are arranged on the core die 36 at intervals, the through holes 40 are communicated with the circulation cavity 39, and the non-asphalt-based mixed raw material in a molten state flows into the through holes 40 through the circulation cavity 39 in work; the lower die 37 below the core die 36 is provided with a molding groove 42, the molding groove 42 is long, the cross section of the molding groove 42 is gradually reduced, and the molding groove 42 is communicated with the through hole 40.

2 one side of extrusion molding mechanism is provided with extrusion and decides thick mechanism and cooling cutting mechanism 3, the extrusion of this all-in-one is decided thick mechanism and is by extrusion seat 43, thick subassembly is decided on a left side, thick subassembly is decided on the right side and middle thick subassembly constitution, the one end of extrusion seat 43 is equipped with thick subassembly is decided on a left side through the slide rail with the left assembly riser 44 that is the symmetry and sets up, sliding connection between left side assembly riser 44 and the slide rail, the other end of assembly seat is equipped with thick subassembly is decided on the right side assembly riser 45 that sets up through the slide rail with being the symmetry, sliding connection between right side assembly riser 45 and the slide rail, the assembly seat between thick subassembly is decided on a left side and the right side is equipped with middle thick subassembly of deciding through the middle assembly.

The left fixed-thickness component, the right fixed-thickness component and the middle fixed-thickness component of the extrusion fixed-thickness mechanism have the same structure and are respectively composed of an extrusion fixed-thickness roller 46, an assembly short shaft, an assembly shell 48 and a fixed-thickness motor 47; an assembly short shaft at one end of the extrusion thickness-fixing roller 46 is sleeved with an assembly shell 48, each assembly shell 48 is fixedly connected with each assembly vertical plate, a driven gear is fixedly arranged on the assembly short shaft in the assembly shell 48, a thickness-fixing motor 47 is fixedly arranged on the assembly shell 48 at one side below the driven gear, a transmission rod of the thickness-fixing motor 47 extends into the assembly shell 48, a driving gear is fixedly arranged on the transmission rod extending into the assembly shell 48 and corresponds to the driven gear, and the driving gear is in meshed connection with the driven gear; a cooling cavity is arranged inside the extrusion thickness-fixing roller 46, the two ends of the extrusion thickness-fixing roller 46 are respectively provided with an assembly short shaft, the assembly short shafts are cylindrical, and the central hole of each assembly short shaft is respectively communicated with the cooling cavity of the extrusion thickness-fixing roller 46; when the thickness-fixing motor works, the thickness-fixing motor 47 drives the extrusion thickness-fixing roller 46 to rotate through a transmission belt.

The both ends of extrusion seat 43 are the symmetry respectively and are provided with extrusion cylinder 95, the extrusion cylinder 95 piston rod and the left assembly riser 44 fixed connection of left end, the extrusion cylinder 95 piston rod and the right assembly riser 45 fixed connection of right-hand member, in operation, can realize that left assembly riser 44 or right assembly riser 45 take place to remove on the slide rail through extrusion cylinder 95 piston rod to adjust the distance between extrusion thicknessing roller 46 of leftmost end or the extrusion thicknessing roller 46 of rightmost end respectively and the extrusion thicknessing roller 19 in the middle of.

The assembly minor axis of extrusion decide thick roller 46 one end adopts external movable joint to install the inlet tube, and the assembly minor axis of extrusion decide thick roller 46 other end adopts external movable joint to install the outlet pipe, through the cooperation of inlet tube and outlet pipe, to the cooling intracavity of extrusion decide thick roller 46 through the circulating water to form the effect of cooling to extrusion decide thick roller 46.

The cooling cutting mechanism 3 comprises a cooling cutting frame 49, a cooling conveying roller 69 cylinder 50, a conveying roller 51, a mounting plate 52 and a cutter 53, wherein one end of the cooling cutting frame 49 is provided with the cooling conveying roller 69 cylinder 50 in a vertically staggered manner through a mounting seat, and the cooling conveying roller 69 cylinder 50 has the following functions: the cooling conveying roller 69 cylinder 50 arranged in a vertically staggered manner increases the heat dissipation area of the product blank, so that the product blank is further cooled and shaped at room temperature.

The other end of the cooling cutting frame 49 is symmetrically provided with a conveying roller 51 through a mounting seat, an assembly frame between the conveying rollers 51 is provided with a pressing roller 54 through the mounting seat, the cooling cutting frame 49 between the pressing roller 54 and the conveying roller 51 is symmetrically provided with mounting plates 52, an assembly positioning rod 55 is arranged between the mounting plates 52, a cutter 53 is symmetrically arranged on the assembly positioning rod 55 through a cutter 53 mounting seat and a bolt, the cutter 53 mounting seat is matched and sleeved with the assembly positioning rod 55, the position of the cutter 53 mounting seat on the assembly positioning rod 55 can be adjusted through the bolt, so that the width of a product blank is effectively changed, the product blank is suitable for products with different specifications, in work, the conveying roller 51 conveys the cooled and shaped product blank, the product blank is compressed through the pressing roller 54, and two sides of the cooled and shaped product blank are cut through the cutter 53, the width of the glass fiber reinforced plastic reaches the set standard.

The gluing and laminating mechanism 4 arranged on one side of the cooling cutting mechanism 3 comprises a gluing and laminating frame 56, a gluing head 57, a gluing transmission roller 58, a pressing and laminating roller 59, a protective film winding roller 60 and a sand-laminating assembly, the protective film winding roller 60 is arranged at the top end of the gluing and laminating frame 56, an auxiliary guide roller A61 is arranged on the gluing and laminating frame 56 below the protective film winding roller 60, the gluing transmission roller 58 is arranged on the gluing and laminating frame 56 below the auxiliary guide roller A61, the gluing head 57 is fixedly arranged on the gluing and laminating frame 56 at the front end of the gluing transmission roller 58, the gluing head 57 is in a long strip shape, a glue inlet 62 is arranged on one side of the gluing head 57, a glue outlet 63 is arranged on the other side of the gluing head 57, a gluing channel 64 is arranged inside the gluing head 57, the gluing channel 64 is respectively communicated with the glue inlet 62 and the glue outlet 63, the gluing channel 64 is in a.

A pressing and attaching roller 59 is arranged on the gluing and film-coating frame 56 at the rear end of the gluing transmission roller 58, a gluing motor 67 is arranged on the gluing and film-coating frame 56 below the pressing and attaching roller 59, and the gluing motor 67 is in transmission connection with the gluing transmission roller 58 and the pressing and attaching roller 59 through a transmission belt; an auxiliary guide roller B68 is arranged on the gluing and film covering frame 56 below the gluing transmission roller 58 of the gluing and film covering frame 56 in a staggered manner; the gluing and film covering frame 56 on one side of the protective film winding roller 60 is provided with a sand covering assembly, and the gluing and film covering frame 56 on one side of the sand covering assembly is provided with conveying rollers 69 in a vertically staggered manner.

The gluing transmission roller 58 and the pressing and attaching roller 59 are identical in structure and are internally provided with cooling cavities, the two ends of the gluing transmission roller 58 and the pressing and attaching roller 59 are respectively provided with an assembly short shaft, the assembly short shafts are cylindrical, and the central holes of the assembly short shafts are communicated with the cooling cavities. In operation, through the matching of the water inlet pipe and the water outlet pipe with the matching short shaft, circulating water is passed through the cooling cavities of the gluing transmission roller 58 and the pressing and jointing roller 59, so that the gluing transmission roller 58 and the pressing and jointing roller 59 are cooled.

The sand-covering assembly comprises a sand collecting hopper 70, a receiving roller 71 and a sand pressing piece, the sand collecting hopper 70 is fixedly arranged on the gluing film-covering frame 56, a sand outlet 72 is formed in the bottom end of the sand collecting hopper 70, the sand outlet 72 is in a long rectangular shape, assembling plates 73 are arranged on the sand collecting hoppers 70 at two ends of the sand outlet 72, baffles 74 are arranged between the assembling plates 73, the baffles 74 are in contact connection with the sand outlet 72, slow flow rollers 75 are arranged between the assembling plates 52 below the baffles 74, and the slow flow rollers 75 correspond to the sand outlet 72. A receiving roller 71 is arranged on a gluing and film-covering frame below the sand collecting hopper 70, and a sand pressing piece is arranged on the gluing and film-covering frame on one side of the receiving roller 71; the sand pressing piece is composed of a sand pressing frame 76, sand pressing lifting hydraulic cylinders 77, an upper sand pressing roller 78 and a lower sand pressing roller 79, the upper sand pressing roller 78 is arranged on the sand pressing frame 76 through symmetrically arranged sliding grooves A81 and sliding blocks A80, the lower sand pressing roller 79 is arranged on the sand pressing frame 76 corresponding to the upper sand pressing roller 78, the sand pressing lifting hydraulic cylinders 77 are respectively arranged at two ends of the sand pressing frame 76, and piston rods of the sand pressing lifting hydraulic cylinders 77 are fixedly connected with the sliding blocks A80. In work, when protective sand needs to be coated on the surface of a product through the sand coating assembly; the protective sand of the sand collecting hopper 70 directly falls on the glue coating surface of the product through the slow flow roller 75, the piston rod of the sand pressing lifting hydraulic cylinder 77 drives the sliding block A80 to slide on the sliding groove A81, so that the upper sand pressing roller 78 is driven to move upwards or downwards, the distance between the upper sand pressing roller 78 and the lower sand pressing roller 79 is adjusted, and the purpose of uniformly compacting the protective sand film on the surface of the product is achieved.

One side of the gluing and laminating mechanism 4 is sequentially provided with a pressing mechanism, a storage mechanism 5 and a rolling mechanism 6; the pressing mechanism of the all-in-one machine comprises a pressing frame 82, a left pressing roller 83, a right pressing roller 84, a driving motor 85 and a pressing transverse pushing hydraulic cylinder 86, wherein the left pressing roller 83 is installed at one end of the pressing frame 82, the driving motor 85 is fixedly installed on one side, close to the left pressing roller 83, of the pressing frame 82 through a motor installation seat, the driving motor 85 is in transmission connection with the left pressing roller 83 through a transmission chain, the right pressing roller 84 is installed at the other end of the pressing frame 82 through symmetrically arranged sliding grooves B87 and a sliding block B88, the pressing transverse pushing hydraulic cylinder 86 is arranged on the pressing frame 82 close to the sliding block B88, and a piston rod of the pressing transverse pushing hydraulic cylinder 86 is connected with the sliding block B88.

The coiling mechanism 6 of the integrated machine comprises a coiling frame 89, a coiling motor 90, a coiling shaft 91, a cutting piece and an anti-return piece, wherein the coiling shaft 91 is arranged at the rear end of the coiling frame 89 through the coiling motor 90, a conveying roller 69 is movably arranged at the front end of the coiling frame 89, the anti-return piece is arranged on the coiling frame 89 at one side of the conveying roller 69 and consists of an anti-return lifting hydraulic cylinder 92, an upper compression roller 93, a lower compression roller 94 and an anti-return motor 96, the upper compression roller 93 is arranged on the coiling frame 89 through symmetrically arranged sliding chutes and sliding blocks, a lower press roll 94 is arranged on the rolling frame 89 corresponding to the upper press roll 93, two ends of the rolling frame 89 are respectively provided with a retreat-preventing lifting hydraulic cylinder 92, a piston rod of the retreat-preventing lifting hydraulic cylinder 92 is fixedly connected with a slide block, during the work, the piston rod of the anti-retreat lifting hydraulic cylinder 92 drives the sliding block to slide up and down on the sliding groove of the rolling frame 89, so that the sliding block drives the upper press roller 93 to slide up and down synchronously.

An anti-back motor 96 is arranged on the coiling frame 89 on one side of the lower pressing roller 94, a transmission shaft of the anti-back motor 96 is in transmission connection with the lower pressing roller 94, and in operation, the transmission shaft of the anti-back motor 96 drives the lower pressing roller 94 to rotate. The rolling frame 89 on one side of the anti-return piece is provided with a cutting piece, the cutting piece is composed of a guide rail 97, a cutting knife 98 and a rodless cylinder 99, the rolling frame 89 is provided with the rodless cylinder 99, and the rodless cylinder 99 is arranged corresponding to the upper compression roller 93.

The overhead cutter 98 of tailorring that is equipped with of piston of rodless cylinder 99 through cutter 53 frame, it is discoid to tailor sword 98, the below of tailorring the sword 98 is equipped with guide rail 97 with the frame 89 of rolling up that corresponds of rodless cylinder 99 is equipped with, guide rail 97 corresponds the setting with lower pinch roll 94, be provided with the cutting groove on the guide rail 97, the cutting groove of guide rail 97 with tailor sword 98 contact connection, in operation, rodless cylinder 99's piston head drives through cutter 53 frame and tailors sword 98 and takes place to remove about on the cutting groove of guide rail 97, thereby accomplish through tailorring sword 98 and cut the operation to non-pitch base waterproofing membrane. The receiving roller 71 is arranged on the rolling frame 89 between the cutting piece and the rolling shaft 91, the receiving roller 71 plays a transition role, and in work, the non-asphalt-based waterproof coiled material of the cutting piece is transited to the rolling shaft 91 through the receiving roller 71, so that the cutting piece can be conveniently cut. An electronic meter counter 101 is arranged on the rolling frame 89 between the conveying roller 69 and the anti-return piece through a mounting rod.

The storage mechanism 5 of the all-in-one machine comprises a frame 102, a lifting cylinder 103, a movable frame 104, a single-row chain wheel 105, a double-row chain wheel A106, a double-row chain wheel B107 and a driving roller 100, wherein the movable frame 104 is slidably mounted on the frame 102 through the matching of a sliding rail and a pulley, and the driving rollers 100 are respectively mounted on the movable frame 104 and the frame 102 in a staggered interval manner; a single-row chain wheel 105 is symmetrically arranged at one end of the top of the frame 102 above the driving roller 100, and a double-row chain wheel A106 is symmetrically arranged at the other end of the top of the frame 102 above the driving roller 100; the lifting cylinder 103 is symmetrically arranged on one side of the frame 102, a double-row chain wheel B107 is arranged on a piston rod of the lifting cylinder 103 through a bearing seat, a transmission chain A65 and a transmission chain B66 are arranged on the double-row chain wheel B107, one end of the transmission chain A65 and one end of the transmission chain B66 are fixedly connected with the frame 102, the other end of the transmission chain A65 is connected with the movable frame 104 through a single-row chain wheel 105 and a double-row chain wheel A106, the other end of the transmission chain B66 is connected with the movable frame 104 through the double-row chain wheel A106, in operation, the double-row chain wheel B107 is driven by the piston rod of the lifting cylinder 103 to move downwards, and therefore the movable frame 104 is driven to move up and down on the frame 102 through the matching of the transmission chain A65 and the transmission chain B66.

The coiling motor 90, the anti-retreat lifting hydraulic cylinder 92, the anti-retreat motor 96, the rodless cylinder 99, the electronic meter counter 101 (the model is CCDL-30L), and the lifting cylinder 103 of the integrated machine are respectively and electrically connected with a program controller (the model of PLC is Siemens 6ES7214-1AD 23-1080 XB 8), the program controller controls the coiling motor 90, the anti-retreat lifting hydraulic cylinder 92, the anti-retreat motor 96, the rodless cylinder 99, the electronic meter counter 101 and the lifting cylinder 103 to sequentially and orderly work, and the integrated machine is powered by an external power supply.

When the non-asphalt-based waterproof roll material production all-in-one machine works, firstly, the switch valve 13 on the discharge pipe 12 is closed; then starting the mixing motor 8; when the mixing motor 8 works, the mixing auger 10 and the mixing rotating frame are driven to synchronously rotate together. Putting the raw materials into a feed hopper 15, and allowing the raw materials entering the feed hopper 15 to enter a lifting cylinder 11 under the action of self gravity; the raw materials entering the lifting cylinder 11 move upwards along the lifting cylinder 11 under the action of the mixing auger 10 and finally enter the mixing bin through the port of the lifting cylinder 11; opening a switch valve 13 on the discharge pipe 12, discharging the mixed raw materials to a collecting hopper 23 of the feeding mechanism through the discharge pipe 12, feeding the raw materials entering the collecting hopper 23 into a feeding barrel 25 under the action of self gravity, and starting a feeding motor 24; when the feeding motor 24 works, the feeding shaft 27 and the feeding auger 26 are driven to synchronously rotate together, the raw materials entering the feeding barrel 25 move upwards along the feeding barrel 25 under the action of the feeding auger 26, and finally enter a mixing hopper 30 of the extruding machine through a port of the feeding barrel 25.

The mixed non-asphalt base raw materials are put into an injection molding runner 34 of an extruder through a mixing hopper 30, an extrusion molding motor 29 is started, the extrusion molding motor 29 drives an extrusion molding screw 33 in the injection molding runner 34 to rotate, a heating sheet 32 is started, and the raw materials in the injection molding runner 34 are heated after the heating sheet 32 is started to be in a molten state; under the rotation of the extrusion screw 33, the raw material in a molten state is continuously pushed forward, and enters the discharge pipe 12 from the injection runner 34 under the action of pressure, the raw material in a molten state passing through the discharge pipe 12 is extruded into the flow cavity 39 of the die head, and after the raw material is fully filled in the flow cavity 39, the raw material flows into the forming groove 42 of the lower die 37 through the flow cavity 39 through each through hole 40 of the core die 36 and is converged again in the forming groove 42, and because the forming groove 42 is long, the cross section of the forming groove 42 is tapered, the mixed raw material in a molten state is gradually extruded in the forming groove 42, and then the extruded raw material is gradually formed.

The molded product blank is extruded between the extrusion thickness-fixing rollers 46 of the extrusion thickness-fixing mechanism under the action of the gravity of the product blank, so that the consistency of the thickness of the product blank is effectively ensured, and the product blank meets the use requirement of the product; the cooling conveying rollers 69 and 50 are used for conveying the product blank with the fixed thickness, the cooling conveying rollers 69 and 50 are used for increasing the heat dissipation area of the product blank, so that the product blank is further cooled and shaped at room temperature, the blank is conveyed continuously through the matching of the conveying rollers 51 after being completely cooled and shaped, the blank between the conveying rollers 51 is further compressed through the compressing rollers 54, and the two sides of the product blank which is cooled and shaped are cut through the cutters 53 fixedly arranged on the assembly positioning rods 55, so that the width of the product blank reaches the set standard.

The cut blanks are conveyed to a plurality of auxiliary guide rollers B68 arranged in a staggered manner through conveying rollers 69 to be in contact connection with the auxiliary guide rollers, the blanks are in contact connection with a gluing transmission roller 58 through an auxiliary guide roller B68, and then are in contact connection with a pressing and attaching roller 59 through the gluing transmission roller 58. Because the gluing transmission roller 58 and the pressing and attaching roller 59 synchronously rotate anticlockwise under the driving of the gluing motor 67, the gluing transmission roller 58 and the pressing and attaching roller 59 are matched to drive a product to be conveyed to the conveying roller 69 in the direction of the pressing mechanism, in the process, the gluing head 57 is connected with the glue extruder through the connecting pipe, the glue extruder conveys the glue in a molten state into the gluing head 57 through the connecting pipe, the glue extruded by the gluing head 57 is just coated on the outer surface of the blank contacted with the gluing transmission roller 58, and the glue is uniformly coated on the outer surface of the blank along with the continuous movement of the blank.

Because the top end of the gluing and film covering frame 56 is movably provided with the protective film winding roller 60, the protective film on the protective film winding roller 60 is in contact connection with the auxiliary guide roller A61, the auxiliary guide roller A61 plays a role in guiding, the protective film is in contact connection with the outer surface of the blank body by glue coating through the auxiliary guide roller A61, the protective film and the blank body are adhered together under the adhesion effect of glue, and the blank body drives the adhered protective film to be synchronously conveyed to the conveying roller 69 in the direction of the pressing mechanism along with the continuous motion of the blank body.

The blank body drives the adhered protective film to synchronously move towards the receiving roller 71 through the pressing and attaching roller 59, the blank body is in contact connection with the receiving roller 71, passes through the upper pressing roller 93 and the lower pressing roller 94 of the sand pressing piece through the receiving roller 71 and is in contact connection with a plurality of conveying rollers 69, through the transmission of a plurality of conveying rollers 69, the green body is in contact connection with the top end of the right pressing roller 84, enters between the left pressing roller 83 and the right pressing roller 84 of the pressing mechanism, penetrates out from the bottom end of the left pressing roller 83 and is transmitted to a next station, the protective film is in contact connection with the bottom end of the left pressing roller 83, because the left pinch roller 83 is driven by the driving motor 85 to rotate clockwise, the right pinch roller 84 rotates anticlockwise through the matching of the left pinch roller 83, the right pinch roller 84 and the blank body, thereby extruding the blank and the protective film and forming a completely flat and compact state between the blank and the protective film.

The product that levels completely and tightly compresses tightly, after the product (non-pitch base waterproofing membrane) that produces to previous station through being the winding of a plurality of driving rollers 100 of dislocation form setting, again with conveying roller 69 contact connection, through being connected with the contact of electron meter rice ware 101, wear out between the last compression roller 93 of preventing moving back piece and lower compression roller 94, the staff with the dabber suit on beating spool 91, make the product be connected with the dabber contact on beating spool 91 by artifical guide through guide rail 97 and accepting roller 71.

After the product is connected with the mandrel on the rolling shaft 91, the program controller controls the rolling motor 90 and the anti-back motor 96 to start, the anti-back motor 96 drives the lower compression roller 94 to convey the product, the rolling motor 90 drives the mandrel on the rolling shaft 91 to rotate to wind the product, when the mandrel winds the product, the electronic meter 101 measures the length of the product, when the electronic meter 101 detects that the product reaches the specified length, the signal is transmitted to the program controller, and after the program controller receives the signal, the piston head of the rodless cylinder 99 is started to drive the cutting knife 53 to act, and the cutting (cutting) of the product is completed.

After the product cuts the completion, the control is beaten the book motor 90 and is prevented moving back motor 96 and close, the lower pinch roll 94 stall, through the cooperation of lower pinch roll 94 and last compression roller 93, prevent that the product from returning back, owing to beat the inertia effect of rolling motor 90, beat the reel 91 and continue to rotate, thereby accomplish waterproofing membrane's tail end and convolute, waterproofing membrane's tail end is convoluteed and is accomplished the back by artifical suit wrapping bag, and take off the product is whole, again to beating the new dabber of suit on the reel 91, accomplish whole lapping operation from this.

During the pause of the coiling motor 90, because the previous station is still conveying products, the program controller controls the piston rod of the anti-retreat lifting hydraulic cylinder 92 to lift outwards to drive the movable frame 104 to move downwards, thereby enlarging the distance between the movable frame 104 and the frame 102, so that the products produced during the pause of the coiling motor 90 are temporarily stored on the plurality of driving rollers 100 of the movable frame 104 and the frame 102, when the movable frame 104 moves downwards to a set height, the program controller controls the anti-retreat lifting hydraulic cylinder 92 to drive the movable frame 104 to move upwards, and simultaneously controls the anti-retreat motor 96 and the coiling motor 90 to start, the cut-off part of the products is manually guided to be in contact with the mandrel, and the operation can be repeated.

Claims (6)

1. The utility model provides a waterproof coil stock production all-in-one of non-pitch base, includes compounding mechanism (1), extrusion molding mechanism (2), cooling cutting mechanism (3), rubber coating tectorial membrane mechanism (4), stores mechanism (5) and beats a roll mechanism (6), its characterized in that: the mixing mechanism (1) and the extrusion molding mechanism (2) are transited through a feeding mechanism, one side of the extrusion molding mechanism (2) is provided with an extrusion thickness-fixing mechanism and a cooling cutting mechanism (3), one side of the cooling cutting mechanism (3) is provided with a gluing and film-coating mechanism (4), and one side of the gluing and film-coating mechanism (4) is sequentially provided with a pressing mechanism, a storage mechanism (5) and a rolling mechanism (6); the gluing and laminating mechanism (4) comprises a gluing and laminating frame (56), a gluing head (57), a gluing transmission roller (58), a pressing and attaching roller (59), a protective film winding roller (60) and a sand laminating component, a protective film winding roller (60) is arranged at the top end of the gluing and film covering frame (56), an auxiliary guide roller A (61) is arranged on the gluing and film covering frame (56) below the protective film winding roller (60), a gluing transmission roller (58) is arranged on the gluing and film covering frame (56) below the auxiliary guide roller A (61), a gluing head (57) is fixedly arranged on the gluing and film covering frame (56) at the front end of the gluing transmission roller (58), a pressing and attaching roller (59) is arranged on the gluing and film covering frame (56) at the rear end of the gluing transmission roller (58), a gluing motor (67) is arranged on the gluing and film covering frame (56) below the pressing and attaching roller (59), and the gluing motor (67) is in transmission connection with the gluing transmission roller (58) and the pressing and attaching roller (59) through a transmission; an auxiliary guide roller B (68) is installed on the gluing and film-coating frame (56) below the gluing transmission roller (58) in a staggered manner; a sand-covering component is arranged on the gluing and film-covering frame (56) on one side of the protective film winding roller (60), and conveying rollers (69) are arranged on the gluing and film-covering frame (56) on one side of the sand-covering component in a vertically staggered manner.

2. The non-asphalt-based waterproof roll production all-in-one machine as claimed in claim 1, characterized in that: the gluing and conveying roller (58) and the pressing and attaching roller (59) are identical in structure and are internally provided with cooling cavities, the two ends of the gluing and conveying roller (58) and the pressing and attaching roller (59) are respectively provided with an assembly short shaft, the assembly short shafts are cylindrical, and a central hole of each assembly short shaft is communicated with the cooling cavities.

3. The non-asphalt-based waterproof roll production all-in-one machine as claimed in claim 1, characterized in that: the sand-covering assembly is composed of a sand collecting hopper (70), a receiving roller (71) and a sand pressing piece, the sand collecting hopper (70) is fixedly arranged on the gluing and film-covering frame (56), the receiving roller (71) is arranged on the gluing and film-covering frame (56) below the sand collecting hopper (70), and the sand pressing piece is arranged on the gluing and film-covering frame (56) on one side of the receiving roller (71).

4. The non-asphalt-based waterproof roll production all-in-one machine as claimed in claim 3, characterized in that: the bottom of collection husky fill (70) seted up out husky mouth (72), go out husky mouth (72) and be rectangular form, be provided with mounting panel (52) on the husky fill (70) of collection at play husky mouth (72) both ends, baffle (74) are equipped with between mounting panel (52), baffle (74) and play husky mouth (72) contact are connected, be equipped with between mounting panel (52) of baffle (74) below and slowly flow roller (75), slowly flow roller (75) and play husky mouthful (72) and correspond.

5. The non-asphalt-based waterproof roll production all-in-one machine as claimed in claim 3, characterized in that: the sand pressing piece is composed of a sand pressing frame (76), a lifting hydraulic cylinder, an upper pressing roller (93) and a lower pressing roller (94), the upper pressing roller (93) is installed on the sand pressing frame (76) through a sliding chute A (81) and a sliding block A (80) which are symmetrically arranged, the lower pressing roller (94) is installed on the sand pressing frame (76) corresponding to the upper pressing roller (93), the lifting hydraulic cylinder is respectively arranged at two ends of the sand pressing frame (76), and a piston rod of the lifting hydraulic cylinder is fixedly connected with the sliding block A (80).

6. The non-asphalt-based waterproof roll production all-in-one machine as claimed in claim 1, characterized in that: the pressing mechanism comprises a pressing frame (82), a left pressing roller (83), a right pressing roller (84), a driving motor (85) and a transverse pushing hydraulic cylinder, wherein the left pressing roller (83) is installed at one end of the pressing frame (82), the driving motor (85) is fixedly installed on one side of the pressing frame (82) close to the left pressing roller (83) through a motor installation seat, the driving motor (85) is in transmission connection with the left pressing roller (83) through a transmission chain, the right pressing roller (84) is installed at the other end of the pressing frame (82) through symmetrically arranged sliding grooves B (87) and sliding blocks B (88), the transverse pushing hydraulic cylinder is arranged on the pressing frame (82) close to the sliding blocks B (88), and a piston rod of the transverse pushing hydraulic cylinder is connected with the sliding blocks B (88).

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