CN102373152A - Stirrer combination for large-sized fermenting tank - Google Patents
Stirrer combination for large-sized fermenting tank Download PDFInfo
- Publication number
- CN102373152A CN102373152A CN2011103160102A CN201110316010A CN102373152A CN 102373152 A CN102373152 A CN 102373152A CN 2011103160102 A CN2011103160102 A CN 2011103160102A CN 201110316010 A CN201110316010 A CN 201110316010A CN 102373152 A CN102373152 A CN 102373152A
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- whisking appliance
- stirrer
- tank
- axial flow
- fermentation tank
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/06—Means for regulation, monitoring, measurement or control, e.g. flow regulation of illumination
- C12M41/08—Means for changing the orientation
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Abstract
The invention relates to a stirrer combination for a large-sized fermenting tank. The stirrer combination comprises a stirring shaft and is characterized in that: a deforming stirrer, at least two layers of axial flow upturning stirrers and a circular disk turbine stirrer are fixed on a part of the stirring shaft which is positioned in the fermenting tank in sequence from top to bottom. The stirrer combination has the advantage: a wheel hub of each axial flow upturning stirrer is in welded connection with the stirring shaft, so that the gap between the wheel hub and the stirring shaft is eliminated, the bacteria infection rate of the fermenting tank is lowered, and convenience is brought to washing simultaneously; a paddle of each axial flow upturning stirrer can be used for conveying a feed liquid in the fermenting tank upwards by rotating, and gas bubble liquid flow which is scattered by the circular disk turbine stirrer on a bottom layer is sucked into the central area of a tank body for circulating upwards, so that the culture component concentration difference among different areas in the tank is eliminated, solids and fermenting and metabolizing products are uniformly distributed in the tank, and the heat exchange process in the tank is facilitated simultaneously; and the deforming stirrer on the top can be used for changing the flow direction of ascending gas bubbles, so that air is dispersed and utilized once again in a liquid.
Description
Technical field
The invention belongs to the microbial fermentation technology field, relate to a kind of fermentor tank whipping appts, specifically is that a kind of large fermentation tank makes up with whisking appliance.
Background technology
Along with the fast development of fermentation industry and the expansion of fermentation industry scale, the whisking appliance that is applied to large fermentation tank has also experienced the process of a fast development, and various novel whisking appliances and multiple array configuration obtain promotion and application.And along with industrial the developing rapidly of microbial fermentation, people are familiar with fermenting process have higher requirement, how when further improving the fermentation unit production capacity, to cut down the consumption of energy, to practice thrift cost, become important research project.For realizing above purpose, except the reasonably optimizing operational process of craft, correct design fermentor tank whipping appts also is to guarantee the energy-efficient important assurance of fermenting process realization.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art; Provide a kind of structure cleverly large fermentation tank make up with whisking appliance, it can improve dispersed uniform property, obtains more small dia bubble; Can satisfy the dissolved oxygen requirement of fermentor tank better, improve production capacity, 5%-8% cuts down the consumption of energy.
According to technical scheme provided by the invention; Large fermentation tank makes up with whisking appliance; Comprise stir shaft, it is characterized in that: said stir shaft is positioned at the intravital part of fermentor tank and from up to down is fixed with froth breaking whisking appliance, two-layer at least axial flow upper-turn-type whisking appliance and disc turbine formula whisking appliance successively.
As further improvement of the present invention, said froth breaking whisking appliance has two blades that are 180 ° of symmetrical distributions, and blade is along being distributed with a plurality of fins perpendicular to blade on its length direction.
As further improvement of the present invention, the blade of said axial flow upper-turn-type whisking appliance is a cambered blade, and a side of meeting to feed liquid when cambered blade rotates is a flat shape, and the opposite side arc-shaped bend is upturned.
As further improvement of the present invention, what said disc turbine formula whisking appliance adopted is para-curve disc turbine formula whisking appliance.
As further improvement of the present invention, the wheel hub of said axial flow upper-turn-type whisking appliance is weldingly fixed on the stir shaft, and blade passes through screw retention on wheel hub.
As further improvement of the present invention, the wheel hub of said froth breaking whisking appliance is made up of two semi-circular wheel hubs, and two semi-circular wheel hubs are to piecing together and being fixedly clamped on stir shaft.
As further improvement of the present invention, said stir shaft lower end is provided with flange, and the wheel hub of said disc turbine formula whisking appliance is connected fixing with flange through bolt.
As further improvement of the present invention, said axial flow upper-turn-type whisking appliance has 2 ~ 3 layers.
The present invention compared with prior art has the following advantages: the wheel hub of (1) axial flow upper-turn-type whisking appliance and stir shaft adopt the mode that is welded to connect, and have eliminated the gap between wheel hub and the stir shaft, have reduced the probability of fermentor tank microbiological contamination, also convenient simultaneously the cleaning; Can the feed liquid in the fermentor tank upwards be carried when (2) blade of axial flow upper-turn-type whisking appliance rotates; The bubble flow resorb tank body central zone that will disperse through the disc turbine formula whisking appliance of bottom is to cocycle; Eliminated jar interior each regional cultivation constituent concentration difference; Make and solids (like thalline etc.) and fermentating metabolism product uniform distribution in jar help a jar interior heat exchanging process simultaneously; (3) the froth breaking whisking appliance at fermented liquid surface layer top can make rising bubble change the flow direction, helps air and in liquid, disperses once more and utilization.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Description of reference numerals: 1-stir shaft, 2-froth breaking whisking appliance, 2a-blade, 2b-fin, 3-axial flow upper-turn-type whisking appliance, 3a-cambered blade, 4-disc turbine formula whisking appliance, 5-base bearing.
Embodiment
Below in conjunction with concrete accompanying drawing and embodiment the present invention is described further.
As shown in the figure: whisking appliance Combination application of the present invention is on large fermentation tank, and it mainly is made up of stir shaft 1, froth breaking whisking appliance 2, axial flow upper-turn-type whisking appliance 3 and disc turbine formula whisking appliance more than 4 parts.
As shown in Figure 1, said stir shaft 1 bottom is supported through base bearing 5, and stir shaft 1 is positioned at the intravital part of fermentor tank and is from up to down fixing froth breaking whisking appliance 2, three layers of axial flow upper-turn-type whisking appliance 3 and disc turbine formula whisking appliance 4 successively.
As shown in Figure 1, said froth breaking whisking appliance 2 has two blade 2a that are 180 ° of symmetrical distributions, and blade 2a is along being distributed with a plurality of fin 2b perpendicular to blade 2a on its length direction.The wheel hub of said froth breaking whisking appliance 2 is made up of two semi-circular wheel hubs, and two semi-circular wheel hubs are to piecing together and being fixedly clamped on stir shaft 1, and described two blade 2a are weldingly fixed on respectively on two semi-circular wheel hubs.
As shown in Figure 1, said axial flow upper-turn-type whisking appliance 3 has four cambered blade 3a, and the side that cambered blade 3a meets to feed liquid when rotating is a flat shape, and the opposite side arc-shaped bend is upturned.The wheel hub of said axial flow upper-turn-type whisking appliance 3 is weldingly fixed on the stir shaft 1, and cambered blade 3a passes through screw retention on wheel hub.Because wheel hub and stir shaft 1 are to be welded to connect, and have eliminated the gap between wheel hub and the stir shaft 1, have reduced the probability of fermentor tank microbiological contamination, also convenient simultaneously the cleaning.
As shown in Figure 1, said stir shaft 1 lower end is provided with flange, and the wheel hub of said disc turbine formula whisking appliance 4 is connected fixing with flange through bolt.What said disc turbine formula whisking appliance 4 preferably adopted is para-curve disc turbine formula whisking appliance 4.
During concrete the application, stir shaft 1 rotates and drives froth breaking whisking appliance 2 fixed thereon, axial flow upper-turn- type whisking appliance 3 and 4 rotations of disc turbine formula whisking appliance, and 4 pairs of air pockets that come out from sparger of disc turbine formula whisking appliance of bottom disperse; Three layers of axial flow upper-turn-type whisking appliance 3 are upwards carried the feed liquid of central zone; Thereby make between the axial flow upper-turn-type whisking appliance 3 of disc turbine formula whisking appliance 4 and its top of bottom and form a negative pressuren zone; The bubble liquid that the negative pressuren zone resorb disperseed through the disc turbine formula whisking appliance 4 of bottom and the downward round-robin flow in top tank skin zone; Upwards carry by three layers of axial flow upper-turn-type whisking appliance 3 again, bubble effectively is distributed in the whole fermented liquid system.The combination of this whisking appliance can improve dispersed uniform property, obtains more small dia bubble, can satisfy the dissolved oxygen requirement of fermentor tank better, improves production capacity, 5%-8% cuts down the consumption of energy.
Claims (8)
1. large fermentation tank makes up with whisking appliance; Comprise stir shaft (1), it is characterized in that: said stir shaft (1) is positioned at the intravital part of fermentor tank and from up to down is fixed with froth breaking whisking appliance (2), two-layer at least axial flow upper-turn-type whisking appliance (3) and disc turbine formula whisking appliance (4) successively.
2. large fermentation tank as claimed in claim 1 makes up with whisking appliance; It is characterized in that: said froth breaking whisking appliance (2) has two blades (2a) that are 180 ° of symmetrical distributions, and blade (2a) is along being distributed with a plurality of fins perpendicular to blade (2a) (2b) on its length direction.
3. large fermentation tank as claimed in claim 1 makes up with whisking appliance; It is characterized in that: the blade of said axial flow upper-turn-type whisking appliance (3) is cambered blade (3a); One side of meeting to feed liquid when cambered blade (3a) rotates is a flat shape, and the opposite side arc-shaped bend is upturned.
4. large fermentation tank as claimed in claim 1 makes up with whisking appliance, it is characterized in that: what said disc turbine formula whisking appliance (4) adopted is para-curve disc turbine formula whisking appliance (4).
5. large fermentation tank as claimed in claim 1 makes up with whisking appliance, it is characterized in that: the wheel hub of said axial flow upper-turn-type whisking appliance (3) is weldingly fixed on the stir shaft (1), and blade (2a) passes through screw retention on wheel hub.
6. large fermentation tank as claimed in claim 1 makes up with whisking appliance, it is characterized in that: the wheel hub of said froth breaking whisking appliance (2) is made up of two semi-circular wheel hubs, and two semi-circular wheel hubs are to piecing together and being fixedly clamped on stir shaft (1).
7. large fermentation tank as claimed in claim 1 makes up with whisking appliance, it is characterized in that: said stir shaft (1) lower end is provided with flange, and the wheel hub of said disc turbine formula whisking appliance (4) is connected fixing with flange through bolt.
8. large fermentation tank as claimed in claim 1 makes up with whisking appliance, it is characterized in that: said axial flow upper-turn-type whisking appliance (3) has 2 ~ 3 layers.
Priority Applications (1)
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CN2011103160102A CN102373152A (en) | 2011-10-18 | 2011-10-18 | Stirrer combination for large-sized fermenting tank |
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CN2011103160102A CN102373152A (en) | 2011-10-18 | 2011-10-18 | Stirrer combination for large-sized fermenting tank |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106281978A (en) * | 2016-08-08 | 2017-01-04 | 上海国强生化工程装备有限公司 | A kind of combination type froth breaking oar and the miniature organism reactor of use combination type froth breaking oar |
CN107096260A (en) * | 2017-04-17 | 2017-08-29 | 浙江长城搅拌设备股份有限公司 | For the defoaming stirrer in fermentation process |
Citations (5)
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CN201350399Y (en) * | 2009-01-17 | 2009-11-25 | 浙江长城减速机有限公司 | Combined type stirrer |
CN101948738A (en) * | 2010-09-04 | 2011-01-19 | 颜金钰 | Annular jet flow type fermentation tank and fermentation stirring system thereof |
CN201857392U (en) * | 2010-11-10 | 2011-06-08 | 苏州先阔生物科技有限公司 | Mechanical defoaming device and fermentation tank provided with same |
CN201901671U (en) * | 2010-12-10 | 2011-07-20 | 安徽丰原生物化学股份有限公司 | Fermentation tank |
CN202297584U (en) * | 2011-10-18 | 2012-07-04 | 江苏浩特隆搅拌设备有限公司 | Stirrer combination for large-scale fermentation tank |
-
2011
- 2011-10-18 CN CN2011103160102A patent/CN102373152A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201350399Y (en) * | 2009-01-17 | 2009-11-25 | 浙江长城减速机有限公司 | Combined type stirrer |
CN101948738A (en) * | 2010-09-04 | 2011-01-19 | 颜金钰 | Annular jet flow type fermentation tank and fermentation stirring system thereof |
CN201857392U (en) * | 2010-11-10 | 2011-06-08 | 苏州先阔生物科技有限公司 | Mechanical defoaming device and fermentation tank provided with same |
CN201901671U (en) * | 2010-12-10 | 2011-07-20 | 安徽丰原生物化学股份有限公司 | Fermentation tank |
CN202297584U (en) * | 2011-10-18 | 2012-07-04 | 江苏浩特隆搅拌设备有限公司 | Stirrer combination for large-scale fermentation tank |
Non-Patent Citations (2)
Title |
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施水华: "卫生级搅拌系统的设计", 《医药工程师设计》 * |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106281978A (en) * | 2016-08-08 | 2017-01-04 | 上海国强生化工程装备有限公司 | A kind of combination type froth breaking oar and the miniature organism reactor of use combination type froth breaking oar |
CN106281978B (en) * | 2016-08-08 | 2019-04-09 | 上海国强生化工程装备有限公司 | A kind of combined type defoaming paddle and the miniature organism reactor using combined type defoaming paddle |
CN107096260A (en) * | 2017-04-17 | 2017-08-29 | 浙江长城搅拌设备股份有限公司 | For the defoaming stirrer in fermentation process |
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Application publication date: 20120314 |