CN102359972B - Full-elemental analysis method for stainless steel sample - Google Patents
Full-elemental analysis method for stainless steel sample Download PDFInfo
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Abstract
The invention relates to a full-elemental analysis method for a stainless steel sample, and belongs to the field of metallurgical analysis. According to the method, a direct reading spectrometry method and a X-ray fluorescence analysis method are respectively adopted to analyze elements of C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn and Pb; the analysis result of the direct reading spectrometry method and the analysis result of the X-ray fluorescence analysis method are subjected to a correlation treatment; concentration input ports corresponding to the elements of C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn and Pb are added to a X-ray fluorescence analyzer; a direct reading spectrometer is adopted to analyze the elements of C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn and Pb; the X-ray fluorescence analyzer is adopted to analyze the elements of Cr, Ni and Fe; the direct reading spectrometer transmits the analysis result to the X-ray fluorescence analyzer by network to perform interference correction calculations of the elements of Cr, Ni and Fe; the full-elemental analysis result of the stainless steel sample is reported after all the data are merged. With the present invention, the full elements of the stainless steel sample can be rapidly analyzed, and the analysis time is 5 minutes.
Description
Technical field
The invention belongs to the metallurgical analysis field, be specifically related to a kind of stainless steel sample full elemental analysis method.
Background technology
For the sample analysis of stainless steel smelting, adopt direct reading spectrometry method and X-ray fluorescence method at present.The direct reading spectrometry method is analyzed the accuracy of chrome-nickel alloy element can only satisfy general requirement, X-ray fluorescence method can satisfy the requirement of chrome-nickel alloy ultimate analysis accuracy in the stainless steel, but because analysis time is long, can not in the sample analysis of stokehold, play a role.
If can be in conjunction with the full element of direct reading spectrometry express-analysis and x-ray fluorescence method high-load alloying element characteristics with high accuracy, the full element in the analysis of stainless steel quick and precisely just, improve the alloying element accuracy of analysis, reach the purpose of cost control.
Summary of the invention
In order to improve the accuracy that stokehold stainless steel sample chromium nickel element is analyzed, the present invention unites use in conjunction with direct reading spectrometry and x-ray fluorescence method analysis characteristic separately with two kinds of analytic approachs, realizes the purpose of the accurate express-analysis of the full element of stainless steel sample.
Technical scheme of the present invention is: use the milling machine rotating speed to be 300r/min, feed velocity is the sample preparation condition of 250mm/min, carries out the processing on analytic sample surface.
The pipe pressure pipe flow analysis condition of x-ray fluorescence analyzer is 50kV/50mA, use fixedly trace analysis chromium, nickel element, scanning trace analysis iron-based element, be 20 seconds the analysis time of x-ray fluorescence analyzer chromium, nickel, ferro element, drawing curve under the analysis condition of determining.
Analyze C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn, Pb element with direct reading spectrometry and x-ray fluorescence method respectively, direct reading spectrometry analysis result and x-ray fluorescence method analysis result are carried out the correlativity processing, be about to each related coefficient and be kept in the response curve coefficient table of x-ray fluorescence analyzer corresponding element.
In x-ray fluorescence analyzer, add C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn, the corresponding concentration of Pb element input port, (fluorescence analyser is only when setting up working curve, in order to seek the correlationship coefficient of above-mentioned element fluorescence analysis value and spectrometer analysis value, so analyze the concentration of above-mentioned element respectively.After the correlationship of above-mentioned element is determined, the correlationship coefficient just is stored in the routine analyzer of fluorescence analyser, fluorescence analyser is just no longer analyzed C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn, Pb element when analytic sample, but spectroanalysis instrument is analyzed above-mentioned element.But for the result accurately, when fluorescence analyser is analyzed chromium, nickel element, need carry out the interference correction of above-mentioned element, the result of spectroanalysis instrument will must be analyzed data by the network transmission is that concentration of element imports in the fluorescence analyser, the concentration input window that adds above-mentioned element in the routine analyzer that fluorescence analyser uses is exactly the reception for the spectroanalysis instrument data, carries out the correction of fluorescence analyser chromium nickel element analysis result then after the data dependence conversion.）
With analysis condition and the working curve deletion of above-mentioned element correspondence in the x-ray fluorescence analyzer, only keep x-ray fluorescence method analysis condition and the working curve of chromium, nickel, ferro element, keep chromium, nickel, the corresponding element interference coefficient of ferro element and correction coefficient.
Analyze C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn, Pb element with direct-reading spectrometer, analyze Cr, Ni, Fe element with x-ray fluorescence analyzer, direct-reading spectrometer imports analysis result into carry out chromium, nickel, ferro element in the x-ray fluorescence analyzer interference correction automatically by network and calculates, and quotes the full elemental analysis result of stainless steel sample after afterwards total data being merged.
Adopt the process measurement ability of chromium, nickel element in the analysis of stainless steel of the present invention obviously to improve.The present invention and X-ray fluorescence method compare at the stainless steel sample analysis time, add up the analysis time of 16 elements in two kinds of methods analyst stainless steel samples respectively.The result shows that be approximately 14 minutes the analysis time of X-ray fluorescence method, and be approximately 5 minutes analysis time of the present invention.Illustrate and adopt analysis of stainless steel sample of the present invention than X-ray fluorescence method weak point analysis time.
Embodiment:
Embodiment:Use the milling machine rotating speed to be 300r/min, feed velocity is the sample preparation condition of 250mm/min, carries out the processing on sample analysis surface.
The stainless steel sample that to handle through above-mentioned steps, put into x-ray fluorescence analyzer and carry out chromium, nickel, the analysis of ferro element (this analytic process is that x-ray fluorescence analyzer is analyzed automatically), wherein the pipe pressure pipe flow analysis condition of x-ray fluorescence analyzer is 50kV/50mA, use fixedly trace analysis chromium, nickel element, scanning trace analysis iron-based element, x-ray fluorescence analyzer chromium, nickel, be respectively the analysis time of ferro element 20 seconds, drawing curve under the analysis condition of determining, the drawing process of working curve is known technology, no longer be described in detail in the present embodiment, be about to a series of standard model carries out intensity under the duty that fluorescence analyser is set absorption, fluorescence analyser will absorb the intensity level of the whole elements of all standard models, at first use fluorescence analyser to finish the recurrence of whole element-intensities and concentration relationship, set up the luminoscope analytical work curve of whole elements.
Analyze the concentration value of C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn, Pb element then with spectroanalysis instrument, the concentration value of two kinds of analytical instrument is carried out the correlativity recurrence, find the spectral analysis result to be converted to fluorescence analysis and proofread and correct the related coefficient that needs as a result the time, just each interference element is carried out correlativity and handle, related coefficient is kept in the fluorescence analyser program.
Add the concentration input port of C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn, Pb element, delete the luminoscope analytical work curve of these elements then, only keep itself and spectrometer analysis result's relative coefficient.
The disturbing effect that when the intensity of Cr, the Ni of fluorescence analyser analysis, Fe element and concentration return, will add above-mentioned element, preserve separately interference coefficient and the regression equation coefficient of Cr, Ni, Fe element, just finished the drafting of working curve this moment.
After working curve is set up, need to use some samples to carry out the checking of analysis result, after the checking result met the permissible variation of analysis result, working curve just can be used and carry out sample analysis.
The fluorescence intensity of analytical instrument sample obtains the concentration of analytic sample by the corresponding relation of working curve.The sample of variable concentrations scope need be set up the working curve of different range, but employed method is identical.
Good working curve is analyzed sample to utilize foundation, and Cr, Ni results of elemental analyses are respectively 17.32% and 8.02%; After sample is analyzed in x-ray fluorescence analyzer and finished, be placed on and carry out full elemental analysis (this analytic process is that direct-reading spectrometer is analyzed automatically) on the direct-reading spectrometer; After analysis is finished, sample analysis result (the C:0.05% of direct-reading spectrometer, Si:0.056%, Mn:0.89%, P:0.027%, S:0.002%, Cu:0.037%, Al:0.0045%, Mo:0.10%, V:0.001%, Ti:0.001%, Co:0.13%, As:0.0034%, Sn:0.016%, Pb:0.0020%) import in the x-ray fluorescence analyzer automatically, finish Cr, Ni, the interference correction of Fe element calculates, Cr, Ni, the interference correction of Fe element is that fluorescence analyser is finished automatically, the interference of Cr and Ni element uses the TL pattern to proofread and correct, and the computing formula of TL pattern is:
The interference of Fe element has used the COLA pattern to proofread and correct.The computing formula of COLA pattern is:
The computing formula of these two kinds of patterns is to be the calculation procedure that arranges in the fluorescence analyser equipment, and only conduct is used in present patent application.In the fluorescence analyser program, preserve multiple interference element updating formula, when the standard model of use some carries out the working curve drafting, program can calculate the interference coefficient of different element different mode formula automatically behind the recurrence interference element, as long as coefficient is preserved, when carrying out the analysis of similar sample, can be used.
Cr after will proofreading and correct afterwards, Ni results of elemental analyses 17.15% and 8.06% and the direct-reading spectrometer analysis result merge, the analysis result of direct-reading spectrometer imports in the fluorescence analyser automatically by network, preserve on the backstage.In the program of fluorescence analyser, recomputate function, according to what set in advance in the fluorescence analyser program, in the chosen spectrum analyser in the assay value of C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn, Pb element and the fluorescence analyser assay value of Cr, Ni, Fe element carry out merger and reorganization automatically on the backstage of fluorescence analyser, the full elemental analysis result after will merging then shows.Result's merging is to finish automatically by the Application Software Program of fluorescence analyser.
On x-ray fluorescence analyzer, quote full elemental analysis result (C:0.05%, Si:0.056%, Mn:0.89%, P:0.027%, S:0.002%, Cr:17.15%, Ni:8.06%, Cu:0.037%, Al:0.0045%, Mo:0.10%, V:0.001%, Ti:0.001%, Co:0.13%, As:0.0034%, Sn:0.016%, Pb:0.0020%) automatically, finish to this stainless steel sample analysis.
Claims (1)
1. a stainless steel sample full elemental analysis method comprises and uses the milling machine rotating speed to be 300r/min, and feed velocity is the surface treatment of the sample preparation condition of 250mm/min, it is characterized in that comprising the steps:
(1) the pipe pressure pipe flow analysis condition of x-ray fluorescence analyzer is 50kV/50mA, use fixedly trace analysis chromium, nickel element, scanning trace analysis iron-based element is drawing curve under 20 seconds the analysis condition analysis time of x-ray fluorescence analyzer chromium, nickel, ferro element;
(2) analyze C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn, Pb element with direct reading spectrometry and x-ray fluorescence method respectively, direct reading spectrometry analysis result and x-ray fluorescence method analysis result are carried out the correlativity processing, proofread and correct the related coefficient that needs when namely finding the direct reading spectrometry analysis result to be converted to the x-ray fluorescence method analysis result, each related coefficient is kept in the working curve coefficient table of x-ray fluorescence analyzer corresponding element;
(3) in x-ray fluorescence analyzer, add C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn, the corresponding concentration of Pb element input port;
(4) analysis condition and the working curve of above-mentioned element correspondence in the x-ray fluorescence analyzer are deleted, the x-ray fluorescence method analysis condition and the working curve that only keep chromium, nickel, ferro element keep chromium, nickel, the corresponding element interference coefficient of ferro element and regression equation coefficient;
(5) analyze C, Si, Mn, P, S, Cu, Al, Mo, V, Ti, Co, As, Sn, Pb element with direct-reading spectrometer, analyze Cr, Ni, Fe element with x-ray fluorescence analyzer, direct-reading spectrometer imports analysis result into carry out chromium, nickel, ferro element in the x-ray fluorescence analyzer interference correction automatically by network and calculates, and quotes the full elemental analysis result of stainless steel sample after afterwards total data being merged.
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| JP5397784B2 (en) * | 2011-01-31 | 2014-01-22 | 新日鐵住金株式会社 | Steel grade judgment method |
| CN102879414A (en) * | 2012-10-15 | 2013-01-16 | 贵州天义电器有限责任公司 | Determination method of content of lead in tin lead alloy coating |
| CN104390945B (en) * | 2014-11-07 | 2017-03-29 | 沈阳黎明航空发动机(集团)有限责任公司 | A kind of constituent content fluorescence analysis method of ferrous alloy |
| CN105004710B (en) * | 2015-07-27 | 2017-09-01 | 山西太钢不锈钢股份有限公司 | A kind of stainless steel chromium, nickel element analytic set method |
| CN105866156A (en) * | 2016-04-22 | 2016-08-17 | 苏州三值精密仪器有限公司 | Method for quickly determining trace elements in salt with X-ray fluorescence spectrometry |
| CN106226340A (en) * | 2016-08-31 | 2016-12-14 | 广西出入境检验检疫局危险品检测技术中心 | A kind of measure the method for copper content in fireworks and firecrackers copper sulfate |
| CN106370686A (en) * | 2016-08-31 | 2017-02-01 | 广西出入境检验检疫局危险品检测技术中心 | Method for determining copper content in basic copper carbonate for fireworks and firecrackers |
| CN106596613B (en) * | 2017-02-16 | 2019-08-27 | 武汉泛洲中越合金有限公司 | A method of road detection elements content is scanned using Xray fluorescence spectrometer |
| CN107314999B (en) * | 2017-06-20 | 2020-10-30 | 重庆邮电大学 | Liquid cathode glow discharge spectral analysis method based on multiple linear regression method |
| CN107807097B (en) * | 2017-10-16 | 2020-04-28 | 山西太钢不锈钢股份有限公司 | Correction method for high-carbon alloy steel spectral analysis |
| CN108254361A (en) * | 2017-12-29 | 2018-07-06 | 柳州钢铁股份有限公司 | The analysis method of phosphorus content in phosphoric pig iron |
| CN110441340A (en) * | 2019-07-16 | 2019-11-12 | 天津钢管制造有限公司 | Measuring method based on Ta element in X-ray fluorescence spectra analysis steel alloy |
| CN110426408A (en) * | 2019-07-24 | 2019-11-08 | 包头钢铁（集团）有限责任公司 | The method that Xray fluorescence spectrometer detects arsenic in the pig iron, tin element content |
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