CN102358608A - Automatic fastener machine - Google Patents
Automatic fastener machine Download PDFInfo
- Publication number
- CN102358608A CN102358608A CN2011102605556A CN201110260555A CN102358608A CN 102358608 A CN102358608 A CN 102358608A CN 2011102605556 A CN2011102605556 A CN 2011102605556A CN 201110260555 A CN201110260555 A CN 201110260555A CN 102358608 A CN102358608 A CN 102358608A
- Authority
- CN
- China
- Prior art keywords
- aforesaid
- nail
- guide groove
- nail catcher
- drive source
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Dovetailed Work, And Nailing Machines And Stapling Machines For Wood (AREA)
Abstract
The invention relates to an automatic fastener machine. The automatic fastener machine is characterized by comprising a frame, a guide groove, a first driving source, a first transmission mechanism, a fastening machine head, a second driving source, a second transmission mechanism and a controller, wherein the frame is provided with a feeding region, a fastening region and a working table from front to rear, and the working table is used for discharging the fastened materials; the rear end of the guide groove is provided with a pushing cylinder capable of pushing the article to be fastened into the fastening region; and the fastening machine head can be movably arranged in the fastening region and is used for hammering a fastener into the article to be fastened. Compared with the prior art, the automatic fastener machine has the advantages that the working efficiency is greatly improved; the uniformity is obviously improved, the fastening quality is stable and reliable, and the defective rate is greatly reduced; and the labor intensity is reduced and the safety is improved.
Description
Technical field
The present invention relates to a kind of bales catch nailing machine, can be used for the connection clasp nail of the spring assembly of mattress, can make it to be connected as a single entity, improve fastness and globality, also can be applied to the connection clasp nail of analogue.
Background technology
The bed sandwich layer of existing spring mattress generally has a plurality of spring assemblies arrangements to be formed by connecting; Spring assembly comprises cloth bag and a plurality of spring that independently is installed in the cloth bag independence inner chamber of bar shaped; Adopt glue gluing each other between traditional spring assembly; The open source literature of this type can referenced patent number be the Chinese invention patent " working method of spring mattress " (Granted publication number be CN101343032B) of ZL200710009209.4, can also be with reference to the Chinese utility model patent " separate packed spring bed net composite set " of ZL200520059133.2 (Granted publication number be CN2797338Y).
For further improving bonded assembly globality and the fastness between the spring assembly, reduce the Pollution by Chemicals that brings because of adhesion agent simultaneously, technical personnel has been done improvement; Adopt clasp nail mode bonded assembly; Like Fig. 1, Fig. 2 and shown in Figure 3, bed sandwich layer 100 has a plurality of spring assemblies 101 arrangements to be formed by connecting, and spring assembly 101 comprises cloth bag 103 and a plurality of spring 104 that independently is installed in the cloth bag independence inner chamber of bar shaped; Adopt clasp nail 102 to connect between traditional spring assembly 101; Upper surface and lower surface at spring assembly 101 all are connected to each other with the clasp nail mode, a horizontal row, a row erects; Separation, each cloth bag independence inner chamber all have clasp nail 102 to connect up and down.Yet present clasp nail mounting means adopts manual operations basically, promptly have the workman directly to carry out one by one manually clasp nail with the clasp nail head, and there is following problem in manual operations: the first, and production efficiency is not high; The second, clasp nail is inconsistent, unbalance stress, and fraction defect is high; The 3rd, staff's working strength is big, and a bed sandwich layer reaches thousands of pieces of clasp nails at most; The 4th, the staff because of maloperation easily with finger injuries, have potential safety hazard.
Summary of the invention
Technical matters to be solved by this invention is to the above-mentioned state of the art a kind of bales catch nailing machine that can be applicable to spring assembly to be provided.
Another technical matters to be solved by this invention provides the bales catch nailing machine that a kind of production efficiency is high, can reduce labour intensity significantly.
Another technical matters to be solved by this invention provides the bales catch nailing machine that a kind of homogeneity is good, fraction defect is low.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: the bales catch nailing machine is characterized in that comprising
Frame has feed zone, nail catcher zone from front to back and supplies the bench board of the object discharging that clasp nail finishes;
Guide groove is located at aforesaid feed zone, is used for placing treating that clasp nail object, this guide groove rear end are provided with ability and will treat that the clasp nail object pushes the promotion cylinder in aforementioned nail catcher zone;
First drive source is located on the aforementioned frame;
First transmission device has the defeated end of first power and first clutch end, and the mouth of this first power intake and aforesaid first drive source is in transmission connection, and this power intake is connected with aforesaid guide groove and can drives guide groove realizes upset;
The nail catcher head can be located at aforesaid nail catcher zone movably, is used for clasp nail and is driven into and treats the clasp nail object;
Second drive source is located on the aforesaid frame;
Second transmission device has the defeated end of second power and second clutch end, and the mouth of this second power intake and aforesaid second drive source is in transmission connection, and second clutch end and aforesaid nail catcher head are in transmission connection; And
Controller, control output end and aforesaid first drive source, promotion cylinder, second drive source and nail catcher head control linkage.
As preferably, described first drive source is one first motor, the flip-arm that described guide groove aft end face can rotate, and described first transmission device comprises
Driving gear is connected with the output shaft of aforementioned first motor;
Input gear, with aforesaid driving gear engaged transmission, the eccentric position of end face is provided with a contiguous block; And
Transmission shaft, an end and aforesaid contiguous block flexibly connect, and the other end and aforesaid flip-arm flexibly connect.
As improvement, described first transmission device is positioned at the bench board below, and the front end of described frame is provided with a guar plate near guide groove, and described first drive source and first transmission device then are positioned at this guar plate.Further, the top bending of said guar plate forms one and supplies to treat that the slippage of clasp nail object is to the interior importing platform of guide groove.
Another kind of type of drive can be: described first drive source is for driving cylinder, and the mouth of this driving cylinder has tooth bar, and described first transmission device is the transmission gear of being located on the guide groove outer wall, this transmission gear and aforesaid tooth bar engaged transmission.
Described nail catcher head comprises two last nail catcher head and two the following nail catcher heads of accomplishing clasp nail from bottom to top that can accomplish clasp nail from top to bottom, and the corresponding aforementioned nail catcher head of going up in described nail catcher zone is respectively arranged with one second drive source with following nail catcher head.Disposable intact twin beds sandwich layer is the nail catcher of both ends of the surface up and down.Help increasing work efficiency.
As preferably, described second drive source is second motor, and described second transmission device comprises
Driving pulley can be located at aforesaid nail catcher zone rotationally, and is connected with the clutch end of aforementioned second motor;
Driven pulley, can be located at rotationally aforesaid nail catcher zone and with aforesaid driving pulley separation; And
Driving band, annular are around in aforesaid driving pulley and driven pulley, and described go up the nail catcher head through a plate connect with aforementioned driving band on also can moving with driving band.
Be convenient to the location of spring assembly, be provided with a push pedal in the described guide groove, this push pedal front end face is provided with the dividing plate of elasticity location in a plurality of confession elasticity assembly sets, and aft end face connects described promotion cylinder.
Be convenient to spring assembly and can express delivery put into guide groove, the biside plate of said guide groove makes guide groove port inclined open because of equal rectangular triangles.
Compared with prior art, the invention has the advantages that: input, clasp nail, output all have mechanical equipment automatization to accomplish, and work efficiency improves greatly; Since reduced human element, the good improvement of homogeneity, the clasp nail steady quality is reliable, and fraction defect reduces greatly; Whole process has controller control mechanical equipment to accomplish, as long as the operator sends into spring assembly, labour intensity obviously reduces; The operator is contact clasp nail head when the clasp nail clamping only, and other times keep clear of basically and contact the clasp nail head, so safety improves and improves.The present invention need can also be applied to other objects of quick nail catcher.
Description of drawings
Fig. 1 is the bed sandwich layer of existing employing clasp nail mode.
Fig. 2 is the structural representation of a spring assembly independently among Fig. 1.
Fig. 3 is cloth bag independence inner chamber enlarged drawing among Fig. 2.
Fig. 4 is embodiment 1 structural representation.
Fig. 5 is the structural representation (removal fire-proof plate) after the upset of embodiment 1 guide groove.
Fig. 6 is the first transmission device part-structure scheme drawing among the embodiment 1.
Fig. 7 is the structure for amplifying scheme drawing of guide groove among the embodiment 1.
Fig. 8 is an enlarged drawing of going up the nail catcher head among Fig. 1.
Fig. 9 is the assembly drawing of first drive source among the embodiment 2, first transmission device and guide groove.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
Like Fig. 4~shown in Figure 8, the bales catch nailing machine in the present embodiment comprises frame 1, guide groove 2, first motor 68, first transmission device, nail catcher head, second motor, second transmission device and controller,
Frame 1 has feed zone from front to back, nail catcher is regional and the bench board 11 of the object discharging that the confession clasp nail finishes;
First transmission device in the present embodiment has two covers, and every cover first transmission device all is installed on the adapter plate 61, and every cover first transmission device comprises driving gear 66, input gear 65 and transmission shaft 63 again; Driving gear 66 is connected with the output shaft of first motor 68; Input gear 65 and driving gear 66 engaged transmission, the eccentric position of input gear 65 end faces is provided with a contiguous block 65, and transmission shaft 63 1 ends and contiguous block 65 flexibly connect; The other end and flip-arm 61 flexibly connect and can drive guide groove 2 and realize upset; Connect through first synchronizing shaft 62 between flip-arm 61 rotating fulcrums, connect through second synchronizing shaft 67 between the driving gear 66
First transmission device is positioned at bench board 11 belows, and the front end of frame 1 is provided with a guar plate 12, the first motors 68 near guide groove 2 and first transmission device then is positioned at this guar plate 12.The top bending of guar plate 12 forms one and supplies to treat the importing platform 13 of clasp nail object slippage in the guide groove 2.
The nail catcher head can be located at the nail catcher zone movably, is used for clasp nail and is driven into and treats the clasp nail object.Particularly: the nail catcher head comprises two last nail catcher head 41 and two the following nail catcher heads 42 of accomplishing clasp nail from bottom to top that can accomplish clasp nail from top to bottom; Two length directions of going up nail catcher head 41 clasp nails vertical (with reference to adjacent two rows' of figure 1 clasp nail 102); The corresponding nail catcher head 41 of going up in nail catcher zone is respectively arranged with one second motor 31 with following nail catcher head 42, and second motor 31 in the present embodiment serves as second drive source.
Second transmission device of nail catcher head 41 comprises driving pulley 32, driven pulley 34 and driving band 33 on the correspondence; Driving pulley 32 can be located at the nail catcher zone rotationally; And be connected with the clutch end of second motor 31, driven pulley 34 can be located at rotationally the nail catcher zone and with driving pulley 32 separation; Driving band 33 annulars are around in that driving pulley 32 and 34, two of driven pulleies go up that nail catcher heads 41 are connected on the driving band 33 through a plate 43 and can moving with driving band 33.The length direction of parallel driving band 33 is provided with guide rail 35, and this guide rail 35 cooperates the guiding back and forth that is used for nail catcher head 41 with connecting panel 43.Second transmission device of corresponding nail catcher head 42 down is with reference to previous designs.
In conjunction with shown in Figure 8, single last nail catcher head 41 generally has the delivery cartridge of the drift and the clasp nail of nail catcher mouth 411, air cylinder driven, can move by control cylinder through controller, thereby the control drift carries out automatic nail catcher to clasp nail.The structure of last nail catcher head 41 is not being launched narration, and similar products like can entrust producer customized, also can from market, directly buy.
The control output end of controller (among the figure do not have show) and first motor 68, promote cylinder 5, second motor 31, go up nail catcher head 41 and under nail catcher head 42 control linkages.Controller can also can be installed on other positions of frame 1 according on guar plate 12.
Principle of work: the spring assembly that full automaticity bagged-spring production machine is produced is put into guide groove 2, and each spring is arranged between the dividing plate; First machine operation drives flip-arm 61 upsets through first transmission device, thereby holds up after making 90 ° of guide groove 2 upsets; Guide groove 2 back promote cylinder 5 work, promote spring assembly and get on the regional workplatform of nail catcher, 68 counter-rotatings of first motor; Drive 90 ° of guide groove 2 contrarotations, the second series spring assembly is put into guide groove 2, when the second series spring assembly promotes first row's spring assembly entering certain limit; Last nail catcher head 41 and the automatic clasp nail of following nail catcher head 42 beginnings are repeating to be pushed ahead by back row's spring assembly, when being accumulated to the 4th row like this; The beginning clasp nail of nail catcher head 41 and following nail catcher head 42 on the other direction up and down; At this moment four rifles are arranged simultaneously at clasp nail, till being recycled to required row so always and counting up to, whole bed sandwich layer clasp nail finishes; By the output of bench board 11 rear ports, next bed sandwich layer also begins another circulation simultaneously.
Bed sandwich layer with 1.5 meters of 2 meters * is an example, and 990 on spring is arranged, and needs 5940 of clasp nails, and the time-consuming effort again of manual operations needs one hour.And adopt the bales catch nailing machine of present embodiment, up with work the clasp nail head simultaneously with four on two planes, below, a time of 15 minutes of need can be accomplished the combination of bed sandwich layer now, i.e. one-shot forming, work efficiency improves greatly.
Certainly, present embodiment not only is confined to a nail system of sandwich layer, can also be applied to other objects that other need quick nail catcher.
As shown in Figure 9; First drive source is for driving cylinder 7 in the bales catch nailing machine in the present embodiment; Driving cylinder 7 is installed on the adapter plate 74 of frame; It is the transmission gear of being located on guide groove 2 outer walls 73 that the mouth of this driving cylinder 7 has tooth bar 72, the first transmission devices, this transmission gear 73 and tooth bar 72 engaged transmission.Other structure reference implementation examples 1.
Wherein, drive cylinder 7 driving tooth bars 72 and move, thereby driven gear rotates, and then make guide groove 2 accomplish upset.With respect to embodiment 1, saved flip-arm, structure is simpler.
Claims (9)
1. a bales catch nailing machine is characterized in that comprising
Frame has feed zone, nail catcher zone from front to back and supplies the bench board of the object discharging that clasp nail finishes;
Guide groove is located at aforesaid feed zone, is used for placing treating that clasp nail object, this guide groove rear end are provided with ability and will treat that the clasp nail object pushes the promotion cylinder in aforementioned nail catcher zone;
First drive source is located on the aforementioned frame;
First transmission device has the defeated end of first power and first clutch end, and the mouth of this first power intake and aforesaid first drive source is in transmission connection, and this power intake is connected with aforesaid guide groove and can drives guide groove realizes upset;
The nail catcher head can be located at aforesaid nail catcher zone movably, is used for clasp nail and is driven into and treats the clasp nail object;
Second drive source is located on the aforesaid frame;
Second transmission device has the defeated end of second power and second clutch end, and the mouth of this second power intake and aforesaid second drive source is in transmission connection, and second clutch end and aforesaid nail catcher head are in transmission connection; And
Controller, control output end and aforesaid first drive source, promotion cylinder, second drive source and nail catcher head control linkage.
2. bales catch nailing machine according to claim 1 is characterized in that described first drive source is one first motor, the flip-arm that described guide groove aft end face can rotate, and described first transmission device comprises
Driving gear is connected with the output shaft of aforementioned first motor;
Input gear, with aforesaid driving gear engaged transmission, the eccentric position of end face is provided with a contiguous block; And
Transmission shaft, an end and aforesaid contiguous block flexibly connect, and the other end and aforesaid flip-arm flexibly connect.
3. bales catch nailing machine according to claim 2; It is characterized in that described first transmission device is positioned at the bench board below; The front end of described frame is provided with a guar plate near guide groove, and described first drive source and first transmission device then are positioned at this guar plate.
4. bales catch nailing machine according to claim 3 is characterized in that the top bending formation one of said guar plate supplies to treat that the slippage of clasp nail object is to the interior importing platform of guide groove.
5. bales catch nailing machine according to claim 1; It is characterized in that described first drive source is for driving cylinder; The mouth of this driving cylinder has tooth bar, and described first transmission device is the transmission gear of being located on the guide groove outer wall, this transmission gear and aforesaid tooth bar engaged transmission.
6. bales catch nailing machine according to claim 1; It is characterized in that described nail catcher head comprises two last nail catcher head and two the following nail catcher heads of accomplishing clasp nail from bottom to top that can accomplish clasp nail from top to bottom, the corresponding aforementioned nail catcher head of going up in described nail catcher zone is respectively arranged with one second drive source with following nail catcher head.
7. bales catch nailing machine according to claim 6 is characterized in that described second drive source is second motor, and described second transmission device comprises
Driving pulley can be located at aforesaid nail catcher zone rotationally, and is connected with the clutch end of aforementioned second motor;
Driven pulley, can be located at rotationally aforesaid nail catcher zone and with aforesaid driving pulley separation; And
Driving band, annular are around in aforesaid driving pulley and driven pulley, and described go up the nail catcher head through a plate connect with aforementioned driving band on also can moving with driving band.
8. according to the described bales catch nailing machine of arbitrary claim in the claim 1~7, it is characterized in that being provided with in the described guide groove push pedal, this push pedal front end face is provided with the dividing plate of elasticity location in a plurality of confession elasticity assembly sets, and aft end face connects described promotion cylinder.
9. bales catch nailing machine according to claim 8, the biside plate that it is characterized in that said guide groove because of all at right angles triangle make guide groove port inclined open.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011102605556A CN102358608A (en) | 2011-08-30 | 2011-08-30 | Automatic fastener machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011102605556A CN102358608A (en) | 2011-08-30 | 2011-08-30 | Automatic fastener machine |
Publications (1)
Publication Number | Publication Date |
---|---|
CN102358608A true CN102358608A (en) | 2012-02-22 |
Family
ID=45583997
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN2011102605556A Pending CN102358608A (en) | 2011-08-30 | 2011-08-30 | Automatic fastener machine |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN102358608A (en) |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB191016569A (en) * | 1910-07-11 | 1911-07-06 | Giuseppe Scarpini | Improvements in Spring Mattresses. |
CN2370756Y (en) * | 1999-03-03 | 2000-03-29 | 南海市源田床具机械有限公司 | Automatic machine for making and filling spring in bag |
CN1259320A (en) * | 2000-01-10 | 2000-07-12 | 云南昆船第二机械有限公司 | Slicer with accepting and turning mechanism and fully automatic slice formulation technique |
CN2543185Y (en) * | 2002-05-28 | 2003-04-02 | 北京永旭伟业科技发展有限责任公司 | Automatic separate loading device for isotope |
CN2749795Y (en) * | 2004-11-24 | 2006-01-04 | 李德锵 | Press-overturn spring-feeding device for independent spring type bag machine |
CN2763246Y (en) * | 2004-12-03 | 2006-03-08 | 李德锵 | Spring equiping device for semi-automatic bagged spring adhering machine |
CN201393586Y (en) * | 2009-05-22 | 2010-02-03 | 庞俊强 | Full-automatic button installing machine |
CN101718307A (en) * | 2010-01-28 | 2010-06-02 | 南通山口精工机电有限公司 | Full-automatic miniature bearing greasing gland method and device thereof |
CN102152867A (en) * | 2011-03-04 | 2011-08-17 | 东莞石龙津威饮料食品有限公司 | Synchronous distributing method and device for automatic beverage packaging production line |
CN202265405U (en) * | 2011-08-30 | 2012-06-06 | 宋丹敏 | Automatic button-attaching machine |
-
2011
- 2011-08-30 CN CN2011102605556A patent/CN102358608A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB191016569A (en) * | 1910-07-11 | 1911-07-06 | Giuseppe Scarpini | Improvements in Spring Mattresses. |
CN2370756Y (en) * | 1999-03-03 | 2000-03-29 | 南海市源田床具机械有限公司 | Automatic machine for making and filling spring in bag |
CN1259320A (en) * | 2000-01-10 | 2000-07-12 | 云南昆船第二机械有限公司 | Slicer with accepting and turning mechanism and fully automatic slice formulation technique |
CN2543185Y (en) * | 2002-05-28 | 2003-04-02 | 北京永旭伟业科技发展有限责任公司 | Automatic separate loading device for isotope |
CN2749795Y (en) * | 2004-11-24 | 2006-01-04 | 李德锵 | Press-overturn spring-feeding device for independent spring type bag machine |
CN2763246Y (en) * | 2004-12-03 | 2006-03-08 | 李德锵 | Spring equiping device for semi-automatic bagged spring adhering machine |
CN201393586Y (en) * | 2009-05-22 | 2010-02-03 | 庞俊强 | Full-automatic button installing machine |
CN101718307A (en) * | 2010-01-28 | 2010-06-02 | 南通山口精工机电有限公司 | Full-automatic miniature bearing greasing gland method and device thereof |
CN102152867A (en) * | 2011-03-04 | 2011-08-17 | 东莞石龙津威饮料食品有限公司 | Synchronous distributing method and device for automatic beverage packaging production line |
CN202265405U (en) * | 2011-08-30 | 2012-06-06 | 宋丹敏 | Automatic button-attaching machine |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN206824946U (en) | A kind of handle, handware automatic assembling | |
CN106984967A (en) | A kind of handle, handware automatic assembling | |
CN209681599U (en) | Hinge iron head U screw assembly automatic assembling | |
CN105382539B (en) | A kind of automatic drilling, threading apparatus | |
CN102441925A (en) | Veneering machine | |
CN203312269U (en) | Automatic diode combing machine | |
CN202265405U (en) | Automatic button-attaching machine | |
CN207615576U (en) | A kind of pier head machine convenient for feeding | |
CN104073613A (en) | Motor shaft quenching equipment | |
CN201713110U (en) | Rivet conveyer | |
CN102358608A (en) | Automatic fastener machine | |
CN203155482U (en) | Glue conveying device and automatic glue dispenser thereof | |
CN209394814U (en) | A kind of wooden boards cutter device | |
CN204558427U (en) | Crystal fully automatic feeding gumming device | |
CN106694996A (en) | Feeding device of plate shearing machine | |
CN105563133B (en) | Metal surface composite air pipe manufacturing assembly line | |
CN203776143U (en) | Pile-loosening machine adaptable to many kinds of tobacco materials | |
CN114505928A (en) | Pressfitting unit for plywood pressfitting process | |
CN213497600U (en) | Chain saw double-rivet head assembly machine | |
CN207172836U (en) | A kind of hot-press arrangement | |
CN107285091A (en) | A kind of automatic connection device of yardage roll | |
CN208729163U (en) | A kind of aluminum profile automatic assembling | |
JP3222262U (en) | Adhesive-free compression equipment by high frequency | |
CN208696707U (en) | Compound barreled liner device | |
CN207615565U (en) | A kind of pier head machine |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
AD01 | Patent right deemed abandoned |
Effective date of abandoning: 20120222 |
|
C20 | Patent right or utility model deemed to be abandoned or is abandoned |