CN102357962A - Compact head mechanism of paraffin continuous forming machine - Google Patents
Compact head mechanism of paraffin continuous forming machine Download PDFInfo
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- CN102357962A CN102357962A CN2011101991309A CN201110199130A CN102357962A CN 102357962 A CN102357962 A CN 102357962A CN 2011101991309 A CN2011101991309 A CN 2011101991309A CN 201110199130 A CN201110199130 A CN 201110199130A CN 102357962 A CN102357962 A CN 102357962A
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Abstract
The invention discloses a compact head mechanism of a paraffin continuous forming machine and solves problems in a prior head mechanism. A technical measurement is as below: a head framework and a translation mechanism framework in a cold house are fixedly connected, and the head framework comprises three layers from top to bottom and three segments from front to back; a precooling system apparatus is arranged on a front segment third layer grooved platform; a driver is arranged on a support device on inner side of a column of a back second layer; a wax injecting system apparatus is arranged on a middle segment third layer, and outlets of a three-way wax injecting valve are respectively corresponding to wax discs below; a wax block demoulding apparatus is arranged above a back segment, and an upper end of the apparatus corresponds to a cold house outlet, and a lower end of the apparatus corresponds to a wax block guide die plate arranged on a middle segment middle layer of the head framework; a wax block conveying apparatus is arranged on the middle segment middle layer, and an upper surface of the conveying apparatus corresponds to the guide die plate, and an outlet of the conveying apparatus corresponds to an inlet of a packaging line. The compact head mechanism of a paraffin continuous forming machine of the invention has advantages of integrated apparatus, one machine multi functions, compact and reasonable structure, miniaturized volume and weight, reasonable process flow and layout, and saving of consumables, energy consumption and land occupation.
Description
Technical field
The present invention relates to paraffin continuous shaping machine head framework, chilldown system device, driver, casting system and device, unload wax device, wax stone conveyer and driver etc., be specifically related to a kind of paraffin continuous shaping machine compact head section mechanism.
Background technology
The so-called head section mechanism of existing paraffin continuous shaping machine all is loose combining structure, and chilldown system device, driver and other device normally are set outside the head framework; Wherein the chilldown system device has by separate frame and does support, at the framework top layer two shell-and-tube heat exchangers is installed, and two opening large water tanks and pump, valve etc. are installed in the middle level; Have heat exchanger, large water tank, pump and valve five equilibrium are put with interspersing; Wherein driver block drops on above the outer side concrete pier of head framework on the steel plate, causes the head framework outside to show especially irregular.The casting system and device that is installed in the head framework adopts the hopper formula, and volume is excessive, has occupied more than half space in the head framework.Generally speaking, 1. the volume of cellular system device is big, quality heavy, is inappropriate for central combination, and it is big to take up space; 2. backward in technique, process layout's dispersion, unreasonable is not easy to centralized Control and management; 3. consumable quantity is big, and energy consumption is big, and manufacturing cost is high, has increased cost of transportation again.
Summary of the invention
The present invention discloses a kind of paraffin continuous shaping machine compact head section mechanism, according to condition and the reasonable technology layout that the cellular system device undergoes technological transformation, head section mechanism is carried out reorganization, and then solved the problems referred to above.
Technical measures of the present invention are primarily aimed at head framework (2), chilldown system device, driver (15), casting system and device, wax stone stripper apparatus (3) and wax stone transport shortened process, implement the compactedness combination, and it is inner all to be installed in the head framework.
Said head framework (2) is meant the steel structure frame that is installed in front, cold house (1), the about 30m in space in the framework
3The both sides, rear end of head framework (2) penetrate the preceding end wall panel in cold house (1) respectively, and the translation mechanism frame fixation interior with cold house (1) is connected; The front end column of head framework (2) adopts steel plate technology die mould to be fixed on ground; Head framework (2) is divided into one, two, three layer from top to bottom, and wherein two, three layers are used stainless steel or galvanized sheet technological forming to be fixed on crossbeam and the column as the slot type platform; Before, during and after A-P is divided into respectively three sections; Each cellular system device and correlation function parts are installed concentratedly by level, segmentation in order.
Said chilldown system device comprises the board-like liquid wax of braze welding type/warm water heat exchanger (5), liquid wax three-way control valve (7), the board-like water of braze welding type or steam/water heat exchanger (6), water pump (8), steam control valve, water regulating valve and magnetic valve etc., installs concentratedly on head framework (2) three layers of grooved platform of leading portion (9); Wherein liquid wax three-way control valve (7) comes the liquid wax runner inlet of pipe material, liquid wax/warm water heat exchanger (5) and the refluxing opening of liquid wax circulation basin (10) to be connected with material liquid wax respectively, and the liquid wax runner exit of liquid wax/warm water heat exchanger (5) is connected with (10) inlet of liquid wax circulation basin; The inlet of liquid wax/warm water heat exchanger warm water runner, outlet are connected with inlet with the outlet of water or steam/water heat exchanger (6) by water pump 8 respectively, and it is closed circuit to form circulation;
Said driver (15) adopts the coaxial reductor of small-sized helical teeth, is installed on the inboard bracing or strutting arrangement of two layers of column of head framework (2) back segment, and the power transmission shaft with main chain bar drive sprocket and wax stone stripper apparatus is connected respectively, forms main transmission.
Said casting system and device comprises liquid wax circulation basin (10), liquid wax pump (11), flowmeter (13) and Pneumatic three-way casting valve (14), employing be single flow casting mode; Wherein liquid wax circulation basin (10) directly is mounted on head framework leading portion, the middle level grooved platform with liquid wax pump (11); With an excessive steel pipe flowmeter (13) inlet is connected with liquid wax pump (11) outlet, the outlet of six flowmeters (13) connects with corresponding six Pneumatic three-way casting valves (14) inlet respectively, is installed in parallel in three layers in head framework (2) stage casing; Cake wax below the outlet of Pneumatic three-way casting valve (14) is corresponding respectively, refluxing opening is connected with reflux line.
Said wax stone stripper apparatus (3) mainly comprises trip shaft, canvas, pushes up wheel, take-up device up and down, is installed in head framework (2) back segment top, and the upper end is corresponding with cold house (1) outlet, and the lower end is corresponding with the wax stone guided mode plate that is installed in head framework (2) middle level, stage casing;
Said wax stone transport (4) comprises framework, initiatively live-roller, passive live-roller, carrying roller, belt conveyor, coaxial reductor, wax bits slide plate, wax bits collection are received groove, wax bits funnel etc.; Combination back integral installation is in head framework (2) middle level, stage casing; Corresponding above it with wax stone guided mode plate, export corresponding with the inlet of baling line.
Advantage of the present invention is: adopted new corollary apparatus and fit, helped centralized layout, handpiece structure compact and reasonable, technological process are reasonable, and cumulative volume dwindles 1/2 than existing apparatus cumulative volume; The cellular system device integrated with multi-functional machineization, the equal miniaturization of volume and weight; Because rationally distributed, again for maintenance remaining reasonable space; Save consumable quantity, energy consumption and floor space.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is further specified.
Fig. 1 is a compact head section mechanism side view.
Mark among the figure: cold house 1, head framework 2, wax stone stripper apparatus 3, wax stone transport 4, liquid wax/warm water heat exchanger 5, water or steam/water heat exchanger 6, liquid wax three-way control valve 7, water pump 8, three layers of grooved platform 9, liquid wax circulation basin 10, liquid wax pump 11, two layers of grooved platform 12, flowmeter 13, Pneumatic three-way casting valve 14, driver 15.
The specific embodiment
As shown in Figure 1, the head section mechanism of paraffin continuous shaping machine mainly comprises: head framework 2, chilldown system device, driver 15, casting system and device, wax stone stripper apparatus 3 and wax stone conveyer, carry out rational deployment, shortened process to head section mechanism; Each cellular system device is taked miniaturization, integrated and multi-functional machineization, implement the compactedness combination, it is inner all to be installed in the head framework.
Head framework 2 is meant the steel structure frame that is installed in 1 front, cold house, adopts channel-section steel, angle steel and die mould steel, the about 30m in space in the framework
3The both sides, rear end of head framework 2 are passed end wall panel before the cold house 1 respectively, are connected with cold house's 1 interior translation mechanism frame fixation; The front end column of head framework 2 adopts steel plate technology die mould to be fixed on ground; According to technological process, head framework 2 is respectively one, two, three layer from top to bottom, and wherein two, three layers are used stainless steel or galvanized sheet technological forming to be fixed on crossbeam and the column as the slot type platform; Before, during and after A-P is respectively three sections; Each cellular system device and correlation function parts are installed concentratedly by layer, segmentation in order.
The chilldown system device comprises the board-like liquid wax of braze welding type/warm water heat exchanger 5, liquid wax three-way control valve 7, the board-like water of braze welding type or steam/water heat exchanger 6, water pump 8, steam control valve, water regulating valve and magnetic valve etc., installs concentratedly on three layers of grooved platform 9 of head framework 2 leading portions; Liquid wax/warm water heat exchanger 5 adopts the braze welding type plate type heat exchanger to replace shell-and-tube heat exchanger, and the two reduced volume and weight were respectively 1: 10 and 1: 100; Water or vapor heat exchanger 6 adopt the braze welding type plate type heat exchanger to replace shell-and-tube heat exchanger, and the two reduced volume and weight are respectively: 1: 13 and 1: 100; Because this heat exchange form realizes new technology, has removed existing warm water preheating water tank, has saved very large space simultaneously.Liquid wax three-way control valve 7 comes the liquid wax runner inlet of pipe material, liquid wax/warm water heat exchanger 5 and the refluxing opening of liquid wax circulation basin 10 to be connected with material liquid wax respectively, and the liquid wax runner exit of liquid wax/warm water heat exchanger 5 is connected with 10 inlets of liquid wax circulation basin; The inlet of liquid wax/warm water heat exchanger 5 warm water runners, outlet realize closed cycle through water pump 8 and the warm water runner exit of water or vapor heat exchanger 6, the corresponding connection of inlet of fresh water runner.Water temperature is regulated through the magnetic valve that is equipped with separately by steam control valve and water regulating valve in good time automatically.
Driver 15 adopts the coaxial reductor of small-sized helical teeth, and power of motor reduces 50% than the planet cycloid speed reducer of the translator of present usefulness, and the two reduced volume and weight all are 1: 3; Because volume is little, in light weight, vibrations are little, can be directly installed on the inboard bracing or strutting arrangement of two layers of column of head framework 2 back segments, the power transmission shaft with main chain bar sprocket for main drive and wax stone stripper apparatus is connected respectively, forms main transmission.
The casting system and device adopts linearity Combined metering casting mode; Promptly by six flowmeters 13 and six Pneumatic three-way casting valves 14; Be installed in parallel in three layers in head framework 2 stage casings, the inlet of flowmeter 13 exports through excessive steel pipe and liquid wax pump 11 and is connected, the cake wax below the outlet correspondence of Pneumatic three-way casting valve 14; Refluxing opening is connected with reflux pipeline, and volume is little, simple in structure and compact; The casting system and device also comprises liquid wax circulation basin 10, and liquid wax basin 10 outlet enters the mouth with liquid wax pump 11 and is connected, and installs concentratedly on head framework 2 leading portions, two layers of grooved platform 12; The casting system and device of common combination has replaced existing huge and heavy hopper formula casting device.
Wax stone stripper apparatus 3 is installed in head framework 2 back segments top, and the upper end is corresponding with cold house's 1 outlet, and the lower end is corresponding with the wax stone guided mode plate that is installed in middle level, head framework 2 stage casing; The counter weight device of wherein the canvas take-up device in this device being arranged in pairs or groups by existing iron block changes spring tension control into, has saved raw material and space, has improved stability.
Wax stone transport 4 adopts semiclosed slot type belt conveyor to replace the existing board-like conveyer belt that connects; And set up wax and considered retracting device to be worth doing; Wax stone transport 4 is installed in middle level, head framework 2 stage casing, and is corresponding with wax stone guided mode plate above it, exports corresponding with the inlet of baling line; Though weight slightly increases, volume does not increase, and both can guarantee that wax stone is not impaired, can in time reclaim all wax bits again, has reduced cost of material, does not pollute the scene; Simple in structure, maintenance capacity reduces.
Claims (7)
1. a paraffin continuous shaping machine compact head section mechanism comprises head framework (2), chilldown system device, driver (15), casting system and device, wax stone stripper apparatus (3) and wax stone transport, it is characterized in that:
Said head framework (2) is meant the steel structure frame that is installed in front, cold house (1), the about 30m in space in the framework
3The both sides, rear end of head framework (2) penetrate the preceding end wall panel in cold house (1) respectively, and the translation mechanism frame fixation interior with cold house (1) is connected; The front end column of head framework (2) adopts steel plate technology die mould to be fixed on ground; Head framework (2) is divided into one, two, three layer from top to bottom, before, during and after A-P is divided into respectively three sections; Each cellular system device and correlation function parts are installed concentratedly by level, segmentation in order;
Said chilldown system device comprises the board-like liquid wax of braze welding type/warm water heat exchanger (5), liquid wax three-way control valve (7), the board-like water of braze welding type or steam/water heat exchanger (6), water pump (8), steam control valve, water regulating valve and magnetic valve etc., installs concentratedly on head framework (2) three layers of grooved platform of leading portion (9);
Said driver (15) adopts the coaxial reductor of small-sized helical teeth, is installed on the inboard bracing or strutting arrangement of two layers of column of head framework (2) back segment,
Said casting system and device comprises liquid wax circulation basin (10), liquid wax pump (11), flowmeter (13) and Pneumatic three-way casting valve (14), employing be single flow casting mode; Wherein liquid wax circulation basin (10) directly is mounted on head framework leading portion, the middle level grooved platform with liquid wax pump (11); Six flowmeters (13) are installed in parallel in three layers in head framework (2) stage casing with corresponding six Pneumatic three-way casting valves (14);
Said wax stone stripper apparatus (3) mainly comprises trip shaft, canvas, pushes up wheel, take-up device up and down, is installed in head framework (2) back segment top,
Said wax stone transport (4) comprises framework, initiatively live-roller, passive live-roller, carrying roller, belt conveyor, coaxial reductor, wax bits slide plate, wax bits collection are received groove, wax bits funnel etc., and combination back integral installation is in head framework (2) middle level, stage casing.
2. according to the said paraffin continuous shaping machine compact of claim 1 head section mechanism, it is characterized in that: two, three layers in the said head framework (2) are used stainless steel or galvanized sheet technological forming to be fixed on crossbeam and the column as the slot type platform.
3. according to the said paraffin continuous shaping machine compact of claim 1 head section mechanism; It is characterized in that: said liquid wax three-way control valve (7) comes the liquid wax runner inlet of pipe material, liquid wax/warm water heat exchanger (5) and the refluxing opening of liquid wax circulation basin (10) to be connected with material liquid wax respectively, and the liquid wax runner exit of liquid wax/warm water heat exchanger (5) is connected with (10) inlet of liquid wax circulation basin; The inlet of liquid wax/warm water heat exchanger warm water runner, outlet are connected with inlet with the outlet of water or steam/water heat exchanger (6) by water pump (8) respectively, and it is closed circuit to form circulation.
4. according to the said paraffin continuous shaping machine compact of claim 1 head section mechanism, it is characterized in that: said driver (15) is connected with the power transmission shaft of main chain bar drive sprocket and wax stone stripper apparatus respectively, forms main transmission.
5. according to the said paraffin continuous shaping machine compact of claim 1 head section mechanism; It is characterized in that: said flowmeter (13) inlet is connected with liquid wax pump (11) outlet with a transition steel pipe; The outlet of six flowmeters (13) connects with corresponding six Pneumatic three-way casting valves (14) inlet respectively; Cake wax below the outlet of Pneumatic three-way casting valve (14) is corresponding respectively, refluxing opening is connected with reflux line.
6. according to the said paraffin continuous shaping machine compact of claim 1 head section mechanism, it is characterized in that: said wax stone stripper apparatus (3) upper end is corresponding with cold house (1) outlet, and the lower end is corresponding with the wax stone guided mode plate that is installed in head framework (2) middle level, stage casing.
7. according to the said paraffin continuous shaping machine compact of claim 1 head section mechanism, it is characterized in that: said wax stone transport (4) is corresponding with wax stone guided mode plate above it, exports corresponding with the inlet of baling line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101991309A CN102357962A (en) | 2011-07-15 | 2011-07-15 | Compact head mechanism of paraffin continuous forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101991309A CN102357962A (en) | 2011-07-15 | 2011-07-15 | Compact head mechanism of paraffin continuous forming machine |
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| CN102357962A true CN102357962A (en) | 2012-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011101991309A Pending CN102357962A (en) | 2011-07-15 | 2011-07-15 | Compact head mechanism of paraffin continuous forming machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171070A (en) * | 2013-04-03 | 2013-06-26 | 大连天禄机电设备制造有限公司 | Wax filling device |
| CN109773158A (en) * | 2019-03-22 | 2019-05-21 | 杭州圣檀服饰有限公司 | A kind of metal casting device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201423733Y (en) * | 2009-05-08 | 2010-03-17 | 大连天禄机电设备制造有限公司 | Middle-sized paraffin continuous former |
| CN202155977U (en) * | 2011-07-15 | 2012-03-07 | 大连天禄机电设备制造有限公司 | Compact type nose mechanism of continuous paraffin wax forming machine |
-
2011
- 2011-07-15 CN CN2011101991309A patent/CN102357962A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201423733Y (en) * | 2009-05-08 | 2010-03-17 | 大连天禄机电设备制造有限公司 | Middle-sized paraffin continuous former |
| CN202155977U (en) * | 2011-07-15 | 2012-03-07 | 大连天禄机电设备制造有限公司 | Compact type nose mechanism of continuous paraffin wax forming machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171070A (en) * | 2013-04-03 | 2013-06-26 | 大连天禄机电设备制造有限公司 | Wax filling device |
| CN109773158A (en) * | 2019-03-22 | 2019-05-21 | 杭州圣檀服饰有限公司 | A kind of metal casting device |
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Application publication date: 20120222 |