WO2020238400A1 - Steam curing apparatus for concrete precast piles - Google Patents

Steam curing apparatus for concrete precast piles Download PDF

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Publication number
WO2020238400A1
WO2020238400A1 PCT/CN2020/082619 CN2020082619W WO2020238400A1 WO 2020238400 A1 WO2020238400 A1 WO 2020238400A1 CN 2020082619 W CN2020082619 W CN 2020082619W WO 2020238400 A1 WO2020238400 A1 WO 2020238400A1
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Prior art keywords
steam
conveying channel
cavity
precast concrete
sealed cavity
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PCT/CN2020/082619
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French (fr)
Chinese (zh)
Inventor
李全民
李近朱
袁志洲
李建宇
王永
颜景凯
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南京钜力智能制造技术研究院有限公司
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Publication of WO2020238400A1 publication Critical patent/WO2020238400A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles

Definitions

  • the invention relates to a steam curing device for precast concrete piles.
  • the existing technology generally designs multiple steam curing tanks in the factory building, for example, the general steam curing tank has a depth of more than 3 meters, a length of about 17 meters, and a width. Nearly 3 meters, the steel molds of the concrete precast piles need to be lifted by cranes when they are put into or removed from the steaming tank.
  • the crane is suitable for vertical lifting, the crane requires manual operation by the driver and the technical ability of the driver Both the sense of responsibility and the sense of responsibility will affect the lifting and transportation of the steel mold of the concrete precast pile.
  • the steel mold is prone to the problem of steel mold collision due to the excessive falling speed during the lifting process, which leads to the damage of the concrete precast pile inside the steel mold newly entering the pool.
  • the steel mold is also prone to deformation due to impact, and the frequent entry and exit of the steel mold into and out of the steaming tank are manually operated by crane operators. Unskilled operators often cause the steel mold to swing excessively and collide with the side wall of the steaming tank. Damage to the sealed water tank at the top of the steam curing tank causes steam leakage and increases maintenance costs.
  • the existing steel pool covers have a large mass and volume, and some weigh up to 6 tons. Frequent opening and closing of the cover will also cause collision and deformation due to operating errors. After the deformation of the pool cover, the problem of not tightly closing and air leakage will occur.
  • the present invention provides a steam curing device for precast concrete piles.
  • the structure design is reasonable.
  • the conveying channel type curing structure is adopted. There is no need to construct multiple steam curing pools and their covers.
  • the precast concrete piles do not need to be repeatedly removed from the traditional curing pool. Hoisting and moving, only need to follow the conveying channel to move, it can make reasonable and full use of steam for maintenance, which greatly improves the maintenance efficiency.
  • the steel mold turnover utilization efficiency of the concrete precast piles during the entire maintenance process is high, and the steel mold investment is small, and effectively reduces
  • the damage problem of the concrete precast pile during repeated lifting and transportation can effectively reduce the loss of steam, save the maintenance cost, improve the maintenance quality, and solve the problems in the prior art.
  • a steam curing device for precast concrete piles including:
  • the conveying channel includes a feeding end and a discharging end.
  • the feeding end is located above the discharging end in the vertical direction, so that the conveying channel is arranged in an inclined state, and the conveying channel is suitable for precast concrete piles. Moving from the feeding end to the discharging end, a plurality of precast concrete piles are arranged to abut each other on the conveying channel;
  • the steam curing unit includes a sealed cavity suitable for the conveying passage to pass through, and the sealed cavity is connected to a steam conveying device, and the steam conveying device conveys steam into the sealed cavity.
  • the preheating cavity is arranged between the sealed cavity and the feed end of the conveying channel; the preheating cavity and the steam conveying device are connected, and the preheating cavity
  • the heat chamber is connected with a steam circulation device, and the steam circulation device transports the steam between the sealed chamber and the discharge end of the conveying channel into the preheating chamber.
  • the sealed cavity and the preheating cavity are provided with a sealing device at the position where the conveying channel passes, and the sealing device is suitable for the precast concrete pile to move along the conveying channel and is compatible with the precast concrete The piles cooperate to form the sealed cavity and the preheating cavity in a relatively sealed state.
  • the sealing device includes a first sealing portion and a second sealing portion
  • the first sealing portion includes a flexible cord set above the concrete precast pile, and the top end of the flexible cord is connected to the sealed cavity or The top of the thermal cavity is connected, and the bottom end of the flexible cord is arranged in abutment with the precast concrete pile;
  • the second sealing part is arranged between the two ends of the precast concrete pile and the inner wall of the sealed cavity or preheating cavity Between location.
  • the second sealing portion includes an overflow groove connected to the inner wall of the sealed cavity or the preheating cavity, the overflow groove is located above the concrete precast pile in the vertical direction, and the overflow groove passes through the pipeline and
  • the water pump is connected, the water pump is connected to the reservoir, the reservoir is arranged below the discharge end of the conveying channel, and the water pump is suitable for conveying the water in the reservoir to the overflow tank.
  • the water in the overflow tank overflows to form a water curtain; below the conveying channel is provided a backflow channel connected to the reservoir, and the overflowing and falling water in the overflow tank is transported to the reservoir through the backflow channel in.
  • the conveying channel includes a track suitable for the movement of the precast concrete pile.
  • a carrier is provided on the track of the conveying channel, and the carrier is suitable for carrying the
  • the prefabricated concrete pile is used to move the prefabricated concrete pile along the track;
  • the bearing member is provided with a pallet for bearing the prefabricated concrete pile, and the bottom of the pallet is provided with a roller matching the track.
  • the steam delivery device includes a first air delivery pipe arranged in the sealed cavity, the first air delivery pipe is connected to an external steam generator, and the first air delivery pipe extends in the sealed cavity and In the preheating cavity;
  • the steam circulation device includes a second air supply pipe arranged in the preheating cavity, the second air supply pipe is connected to the air outlet of the exhaust fan, and the air inlet of the exhaust fan is connected to The position between the sealed cavity and the discharge end of the conveying channel.
  • the conveying channel is provided with a cooling chamber at a position close to the upper part of the discharge end, the cooling chamber and the sealed cavity are arranged adjacently, and the cooling chamber is also provided with a cooling chamber near the discharge end of the conveying channel.
  • the sealing device; the air inlet of the exhaust fan is connected to the cooling chamber via a pipeline, so that the steam that enters the cooling chamber from the sealed chamber is transported to the preheating chamber along the second air supply pipe.
  • each sealing device there are a plurality of the flexible curtain fabrics of each sealing device, and the plurality of flexible curtain fabrics are alternately arranged at intervals along the length direction of the conveying channel to form the first sealing portion.
  • the beneficial effects of the above-mentioned structure of the present invention are that its structural design is reasonable, the conveying channel type curing structure is adopted, there is no need to construct multiple steam curing pools and their pool covers, and the concrete precast piles do not need to be repeatedly lifted and moved from the traditional curing pool. Only need to follow the conveying channel to move, it can reasonably and make full use of steam for curing, which greatly improves the maintenance efficiency.
  • the steel mold turnover utilization efficiency of the concrete precast piles is high, the steel mold investment is also small, and it effectively reduces the cost of the concrete precast piles. Damage problems occurred during repeated lifting, effectively reducing steam loss and waste, saving maintenance costs and improving maintenance quality.
  • Figure 1 is a schematic diagram of the structure of the present invention
  • FIG. 2 is a schematic diagram of a partial enlarged structure of part A in FIG. 1.
  • first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with “first” and “second” may explicitly or implicitly include one or more of these features. In the description of this application, “multiple” means two or more than two, unless otherwise specifically defined.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection, it can be an electrical connection, it can also be communication; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two components or the interaction relationship between two components .
  • installed can be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection, it can be an electrical connection, it can also be communication; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two components or the interaction relationship between two components .
  • the “on” or “under” of the first feature on the second feature may be in direct contact with the first and second features, or indirectly through an intermediary. contact.
  • descriptions with reference to the terms “one embodiment”, “some embodiments”, “examples”, “specific examples”, or “some examples” etc. mean specific features described in conjunction with the embodiment or example , The structure, materials, or characteristics are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above-mentioned terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
  • a steam curing device for precast concrete piles includes a conveying channel 1 and a steam curing unit.
  • the conveying channel 1 includes a feeding end 2 and a discharging end 3.
  • the feeding end 2 is located in the vertical direction. Above the discharge end 3, the conveying channel 1 is arranged in an inclined state.
  • the conveying channel 1 is suitable for moving the concrete precast piles 4 from the feed end 2 to the discharge end 3.
  • a plurality of concrete precast piles 4 are on the conveying channel 1.
  • the steam curing unit includes a sealed cavity 5, the sealed cavity 5 is suitable for the conveying channel 1 to pass through, the sealed cavity 5 is connected with the steam conveying device, and the steam conveying device conveys the steam into the sealed cavity 5.
  • the concrete precast pile 4 When in use, the concrete precast pile 4 is located inside the mold, and most of the molds are made of steel mold structure.
  • the concrete precast pile 4 moves along the conveying channel 1 in the steel mold. Before entering the steam curing unit, it can be statically cured on the conveying channel 1 , And then enter the steam curing unit for steam curing.
  • the whole process does not need to repeatedly lift the concrete precast pile 4, only need to lift the concrete precast pile 4 to the feeding end 2 of the conveying channel 1, and the concrete precast pile 4 then follows the conveying channel 1 Move, after completing the steam curing work, take out the concrete precast pile 4 from the discharge end 3 of the conveying channel 1, reducing the repeated lifting of the concrete precast pile 4 and effectively reducing the repeated lifting process of the concrete precast pile 4 and the steel mold
  • the damage problems that occur in the process can effectively reduce the loss and waste of steam, save maintenance costs, and improve maintenance quality.
  • At least one preheating cavity 6 is included.
  • the preheating cavity 6 is arranged between the sealed cavity 5 and the feed end 2 of the conveying channel 1; the preheating cavity 6 is connected to the steam conveying device, and the preheating cavity 6 is connected with a steam circulation device, which transfers the steam between the sealed cavity 5 and the discharge end 3 of the conveying channel 1 into the preheating cavity 6.
  • the steam circulation device collects and utilizes the steam escaping from the sealed cavity 6 and re-introduces it into the preheating cavity 6 to warm up and preheat the concrete precast pile 4, make full use of the lost steam, improve maintenance efficiency and quality, and can Avoid escaping steam from affecting the working environment of the workshop.
  • the sealing cavity 5 and the preheating cavity 6 are provided with a sealing device at the position where the conveying channel 1 passes.
  • the sealing device is suitable for moving the concrete precast pile 4 along the conveying channel 1, and is formed in cooperation with the concrete precast pile 4
  • the sealed cavity 5 and the preheating cavity 6 are relatively sealed.
  • the sealing device includes a first sealing part and a second sealing part.
  • the first sealing part includes a flexible cord 7 arranged above the concrete precast pile 4, and the top end of the flexible cord 7 is connected to the sealed cavity 5 or preheating cavity.
  • the top of 6 is connected, and the bottom end of the flexible cord 7 abuts against the precast concrete pile 4;
  • the second sealing part is arranged between the two ends of the precast concrete pile 4 and the inner wall of the sealing cavity 5 or preheating cavity 6.
  • the flexible cord 7 is hung in the corresponding position.
  • the bottom of the flexible cord 7 can always overlap with the concrete precast pile 4 to form a relatively sealed isolated space, namely the sealed cavity 5 and the preheating cavity 6. .
  • the second sealing part includes an overflow groove 8 connected to the inner wall of the sealed cavity 5 or the preheating cavity 6, the overflow groove 8 is located above the concrete precast pile 4 in the vertical direction, and the overflow groove 8 passes through the pipeline and
  • the water pump 9 is connected, the water pump 9 is connected to the reservoir 10, the reservoir 10 is arranged under the discharge end 3 of the conveying channel 1, and the water pump 9 is suitable for conveying the water in the reservoir 10 to the overflow tank 8.
  • the overflow tank The water in 8 overflows to form a water curtain; below the conveying channel 1 is provided a backflow channel 11 connected to the reservoir 10, and the overflowing and falling water in the overflow tank 8 is transported to the reservoir 10 through the backflow channel 11.
  • the water in the reservoir 10 is transported to the overflow tank 8 through the water pump 9.
  • the overflow tank 8 overflows when the water is full, and the continuous water injection by the pump 9 will form a curtain waterfall below the overflow tank 8, effectively blocking the steam leakage area.
  • the water used is hot water, it can also play an auxiliary preheating effect on the precast concrete pile 4.
  • the conveying channel 1 includes a track 12 suitable for the movement of the precast concrete pile 4.
  • the conveying channel 1 can be several steel rails parallel to each other and spaced several meters apart. The design of the rails is set according to the shape of the steel mold, so that the surface of the steel mold and the rail are clamped together, so that the steel mold of the concrete precast pile 4 can be placed on the rail. Move up.
  • the conveying channel 1 when the conveying channel 1 is in the form of a track 12, the conveying channel 1 corresponding to the sealing device is provided with a grid wheel 13, and the circumferential surface of the grid wheel 13 is provided with multiple baffles 14, which are suitable for In contact with the steel mold surface of the concrete precast pile 4, the steel mold pushes the grid wheel 13 to rotate while the steel mold advances, and the continuous rotation of the baffle 14 always contacts the steel mold to seal off the steam.
  • the baffle 14 adopts a structure with certain elastic deformation, for example, a rubber layer is coated on a metal plate to form a rubber plate, which can maintain good contact with the steel mold of the concrete precast pile 4 and form a good seal.
  • a bearing member 15 is provided on the track 12 of the conveying channel 1, and the bearing member 15 is suitable for bearing the concrete precast pile 4 so that the concrete precast pile 4 moves along the track 12; the bearing member 15 is provided with a bearing concrete precast pile
  • the bottom of the tray is equipped with rollers matching the track.
  • the structural form of the bearing member 15 can directly select a stainless steel plate chain machine. In order to stably carry and move the precast concrete pile, a plurality of plate chain machines are arranged parallel to each other and spaced along the length direction of the concrete precast pile.
  • the steam delivery device includes a first air delivery pipe 16 arranged in the sealed cavity 5, the first air delivery pipe 16 is connected to an external steam generator 17, and the first air delivery pipe 16 extends in the sealed cavity 5 and In the preheating cavity 6;
  • the steam circulation device includes a second air supply pipe 18 arranged in the preheating cavity 6, the second air supply pipe 18 is connected to the air outlet of the exhaust fan 19, and the air inlet of the exhaust fan 19 is connected to the sealed cavity 5 and The position between the discharge end 3 of the conveying channel 1.
  • the conveying channel 1 is provided with a cooling chamber 20 near the top of its discharge end 3.
  • the cooling chamber and the sealed cavity 5 are arranged adjacently, and the cooling chamber 20 is also provided at a position close to the discharge end 3 of the conveying channel 1.
  • Sealing device; the air inlet of the exhaust fan 19 is connected to the cooling chamber 20 through a pipeline, so that the steam entering the cooling chamber 20 from the sealed chamber 5 is transported to the preheating chamber 6 along the second air supply pipe 18.
  • the cooling chamber 20 is provided to form a relatively sealed space to prevent the steam from quickly dissipating into the outside air, and the air inlet of the exhaust fan 19 is connected to the cooling chamber 20 , To effectively collect the steam escaping from the sealed cavity 5 to the cooling cavity 20.
  • the air inlet of the exhaust fan 19 is connected to the cooling chamber 20 via the steam inlet pipe 21, and the steam inlet pipe 21 is provided with branch pipes, which are connected with the flexible curtain 7 corresponding to the cooling chamber 20 at intervals. , Can increase the steam collection efficiency.
  • each sealing device there are multiple flexible cords 7 of each sealing device, and the multiple flexible cords 7 are alternately arranged along the length direction of the conveying channel 1 to form a first sealing portion.
  • the multiple flexible curtain fabrics 7 arranged alternately at intervals can increase the steam barrier effect.
  • a backing plate 22 is provided under the overflow tank 8.
  • the backing plate 22 is used to withstand the long-term washing of the water curtain.
  • the backing plate 22 can be a cast stone backing plate to avoid the long-term impact of the water curtain. On the surface of related equipment, avoid the problem of "water dripping through stone”.
  • the feeding end 2 of the conveying channel 1 is provided with a feeding slope 23, the top surface of the feeding slope 23 is provided with a guide frame 24, and the bottom position in the guide frame 24 is provided with a booster jack 25 ,
  • the boosting jack 25 is suitable for pushing the precast concrete pile 4 at the position of the guide frame 24 to the feeding slope 23.
  • the steel mold of the concrete precast pile 4 moves along the conveying channel 1 due to its own weight.
  • the guide frame 24 can effectively guide and buffer the steel mold of the concrete precast pile 4, and the booster jack 25 can assist the steel mold to guide the material.
  • the rack 24 moves to the feeding inclined surface 23 to make the entire feeding process smoother.
  • an auxiliary lifting device is provided at the position of the discharge end 3 of the conveying channel 1.
  • the auxiliary lifting device includes a force reducing block 26 arranged at the corresponding position of the discharging end 3.
  • the concrete precast pile 4 on the conveying channel 1 is separated from the conveying channel 1.
  • a wedge 27 is provided outside the force-reducing block 26.
  • the wedge 27 is hingedly arranged at a position away from the discharge end 3 of the conveying channel 1, and the wedge 27 is close to the discharge end 3 of the conveying channel 1 and the hydraulic cylinder 28 Connected, the hydraulic cylinder 28 tilts one end of the wedge 27 to stop the concrete precast pile 4 on the conveying channel 1 from continuing to move, so that only one concrete precast pile 4 is provided at the position of the force reducing block 26.
  • the position between the feed end 2 of the conveying channel 1 and the preheating cavity 6 forms a static curing zone, so that the concrete precast pile 4 entering the conveying channel 1 is statically cured.

Abstract

The present invention relates to a steam curing apparatus for concrete precast piles, comprising: a conveying channel, the feed end of the conveying channel being located above the discharge end thereof in a vertical direction, so that the conveying channel is arranged in an inclined state, and the conveying channel being suitable for moving precast concrete piles from the feed end to the discharge end, and the plurality of concrete precast piles being arranged to abut each other on the conveying channel; a steam curing unit, the steam curing unit being suitable for the passage of the conveying channel, and forming a sealed cavity with the concrete precast piles on the conveying channel, the sealed cavity being connected to a steam conveying device, and the steam conveying device conveying steam to the sealed cavity. In the present invention, a conveying channel type curing structure is used, it is not necessary to construct a plurality of steam curing pools and pool covers thereof, it is not necessary to repeatedly lift and move the concrete precast piles from conventional curing pools, the concrete precast piles can rationally and fully be cured with steam, thereby effectively reducing the damage to the precast concrete piles during repeated lifting, effectively reducing steam loss and waste, and improving curing quality.

Description

一种混凝土预制桩的蒸汽养护装置Steam curing device for concrete precast pile 技术领域Technical field
本发明涉及一种混凝土预制桩的蒸汽养护装置。The invention relates to a steam curing device for precast concrete piles.
背景技术Background technique
目前混凝土预制桩的生产过程中,需要对混凝土预制桩进行蒸汽养护,现有技术一般在厂房中设计多个蒸养池,例如:一般的蒸养池深度3米多、长度17米左右、宽度近3米左右,混凝土预制桩的钢模投入蒸养池或从蒸养池中取出都需要依靠起重机来吊运,虽然起重机适合进行垂直起吊,但是起重机需要驾驶员人工操作,驾驶员的技术能力和责任心都会对混凝土预制桩钢模的吊运造成影响,钢模在吊运过程中容易因为降落速度过快而发生钢模撞击的问题,导致新入池的钢模内部混凝土预制桩的损坏,钢模也容易因撞击而发生变形,而且钢模频繁的进出蒸养池都是靠起重机操作工手动操作的,操作工技术不熟练也经常发生钢模摆动过大与蒸养池侧壁相撞而损坏蒸养池顶部的密封水槽,造成蒸汽泄漏,增加养护成本。现有的钢制池盖质量体积较大,有的重达6吨,频繁开盖合盖也会因操作失误发生碰撞变形,池盖变形后会出现闭合不严密而漏气的问题。At present, in the production process of precast concrete piles, it is necessary to steam curing the precast concrete piles. The existing technology generally designs multiple steam curing tanks in the factory building, for example, the general steam curing tank has a depth of more than 3 meters, a length of about 17 meters, and a width. Nearly 3 meters, the steel molds of the concrete precast piles need to be lifted by cranes when they are put into or removed from the steaming tank. Although the crane is suitable for vertical lifting, the crane requires manual operation by the driver and the technical ability of the driver Both the sense of responsibility and the sense of responsibility will affect the lifting and transportation of the steel mold of the concrete precast pile. The steel mold is prone to the problem of steel mold collision due to the excessive falling speed during the lifting process, which leads to the damage of the concrete precast pile inside the steel mold newly entering the pool. The steel mold is also prone to deformation due to impact, and the frequent entry and exit of the steel mold into and out of the steaming tank are manually operated by crane operators. Unskilled operators often cause the steel mold to swing excessively and collide with the side wall of the steaming tank. Damage to the sealed water tank at the top of the steam curing tank causes steam leakage and increases maintenance costs. The existing steel pool covers have a large mass and volume, and some weigh up to 6 tons. Frequent opening and closing of the cover will also cause collision and deformation due to operating errors. After the deformation of the pool cover, the problem of not tightly closing and air leakage will occur.
发明内容Summary of the invention
本发明提供了一种混凝土预制桩的蒸汽养护装置,其结构设计合理,采用输送通道式养护结构,不需要建设多个蒸养池及其池盖,混凝土预制桩不需要反复从传统养护池中吊运挪动,只需要跟随输送通道移动,能够合理且充分利用蒸汽进行养护,大大提高了养护效率,整个养护过程中混凝土预制桩的钢模周转利用效率高,钢模投资也少,而且有效降低混凝土预制桩在反复吊运过程中出现的损坏问题,有效减少蒸汽的散失浪费,节约养护成本,提高养护质量,解决了现有技术中存在的问题。The present invention provides a steam curing device for precast concrete piles. The structure design is reasonable. The conveying channel type curing structure is adopted. There is no need to construct multiple steam curing pools and their covers. The precast concrete piles do not need to be repeatedly removed from the traditional curing pool. Hoisting and moving, only need to follow the conveying channel to move, it can make reasonable and full use of steam for maintenance, which greatly improves the maintenance efficiency. The steel mold turnover utilization efficiency of the concrete precast piles during the entire maintenance process is high, and the steel mold investment is small, and effectively reduces The damage problem of the concrete precast pile during repeated lifting and transportation can effectively reduce the loss of steam, save the maintenance cost, improve the maintenance quality, and solve the problems in the prior art.
本发明为解决上述技术问题所采用的技术方案是:一种混凝土预制桩的蒸汽养护装置,包括:The technical solution adopted by the present invention to solve the above technical problems is: a steam curing device for precast concrete piles, including:
输送通道,所述输送通道包括进料端和出料端,所述进料端在竖直方向位于其出料端的上方,使输送通道形成倾斜状态设置,所述输送通道适于将混凝土预制桩从所述进料端移动至所述出料端,多个所述混凝土预制桩在所述输送通道上相互抵接设置;The conveying channel includes a feeding end and a discharging end. The feeding end is located above the discharging end in the vertical direction, so that the conveying channel is arranged in an inclined state, and the conveying channel is suitable for precast concrete piles. Moving from the feeding end to the discharging end, a plurality of precast concrete piles are arranged to abut each other on the conveying channel;
蒸汽养护单元,所述蒸汽养护单元包括密封腔,所述密封腔适于所述输送通道经过,所述密封腔和蒸汽输送装置相连,所述蒸汽输送装置将蒸汽输送至所述密封腔内。The steam curing unit includes a sealed cavity suitable for the conveying passage to pass through, and the sealed cavity is connected to a steam conveying device, and the steam conveying device conveys steam into the sealed cavity.
进一步的,包括至少一个预热腔,所述预热腔设置在所述密封腔和所述输送通道的进料端之间;所述预热腔和所述蒸汽输送装置相连,且所述预热腔和蒸汽循环装置相连,所述蒸汽循环装置将所述密封腔和所述输送通道出料端之间的蒸汽输送至所述预热腔内。Further, it includes at least one preheating cavity, the preheating cavity is arranged between the sealed cavity and the feed end of the conveying channel; the preheating cavity and the steam conveying device are connected, and the preheating cavity The heat chamber is connected with a steam circulation device, and the steam circulation device transports the steam between the sealed chamber and the discharge end of the conveying channel into the preheating chamber.
进一步的,所述密封腔和所述预热腔在所述输送通道经过的位置设有密封装置,所述密封装置适于所述混凝土预制桩沿所述输送通道移动,且与所述混凝土预制桩配合形成处于相对密封状态的所述密封腔和所述预热腔。Further, the sealed cavity and the preheating cavity are provided with a sealing device at the position where the conveying channel passes, and the sealing device is suitable for the precast concrete pile to move along the conveying channel and is compatible with the precast concrete The piles cooperate to form the sealed cavity and the preheating cavity in a relatively sealed state.
进一步的,所述密封装置包括第一密封部和第二密封部,所述第一密封部包括设置在所述混凝土预制桩上方的柔性帘布,所述柔性帘布的顶端与所述密封腔或预热腔的顶部相连,所述柔性帘布的底端与所述混凝土预制桩相抵接设置;所述第二密封部设置在所述混凝土预制桩两端与所述密封腔或预热腔的内壁之间位置。Further, the sealing device includes a first sealing portion and a second sealing portion, the first sealing portion includes a flexible cord set above the concrete precast pile, and the top end of the flexible cord is connected to the sealed cavity or The top of the thermal cavity is connected, and the bottom end of the flexible cord is arranged in abutment with the precast concrete pile; the second sealing part is arranged between the two ends of the precast concrete pile and the inner wall of the sealed cavity or preheating cavity Between location.
进一步的,所述第二密封部包括与所述密封腔或预热腔的内壁相连的溢水槽,所述溢水槽在竖直方向位于所述混凝土预制桩的上方,所述溢水槽经管路和水泵相连,所述水泵和蓄水池相连,所述蓄水池设置在所述输送通道的出料端下方,所述水泵适于将蓄水池中的水输送至所述溢水槽中,所述溢水槽中的水溢出形成水帘;所述输送通道下方设有和所述蓄水池相连的回流通道,所述 溢水槽中溢出下落的水经所述回流通道输送至所述蓄水池中。Further, the second sealing portion includes an overflow groove connected to the inner wall of the sealed cavity or the preheating cavity, the overflow groove is located above the concrete precast pile in the vertical direction, and the overflow groove passes through the pipeline and The water pump is connected, the water pump is connected to the reservoir, the reservoir is arranged below the discharge end of the conveying channel, and the water pump is suitable for conveying the water in the reservoir to the overflow tank. The water in the overflow tank overflows to form a water curtain; below the conveying channel is provided a backflow channel connected to the reservoir, and the overflowing and falling water in the overflow tank is transported to the reservoir through the backflow channel in.
进一步的,所述输送通道包括适于所述混凝土预制桩移动的轨道。Further, the conveying channel includes a track suitable for the movement of the precast concrete pile.
进一步的,所述输送通道的轨道上设有承载件,所述承载件适于承载所述Further, a carrier is provided on the track of the conveying channel, and the carrier is suitable for carrying the
混凝土预制桩,使混凝土预制桩沿所述轨道移动;所述承载件设有承载所述混凝土预制桩的托盘,所述托盘底部设有和所述轨道相配合的滚轮。The prefabricated concrete pile is used to move the prefabricated concrete pile along the track; the bearing member is provided with a pallet for bearing the prefabricated concrete pile, and the bottom of the pallet is provided with a roller matching the track.
进一步的,所述蒸汽输送装置包括设置在所述密封腔内的第一送气管,所述第一送气管和外部的蒸汽发生器相连,所述第一送气管延伸设置在所述密封腔和所述预热腔内;所述蒸汽循环装置包括设置在所述预热腔内的第二送气管,所述第二送气管和抽风机的出风口相连,所述抽风机的进风口连接在所述密封腔和所述输送通道出料端之间位置。Further, the steam delivery device includes a first air delivery pipe arranged in the sealed cavity, the first air delivery pipe is connected to an external steam generator, and the first air delivery pipe extends in the sealed cavity and In the preheating cavity; the steam circulation device includes a second air supply pipe arranged in the preheating cavity, the second air supply pipe is connected to the air outlet of the exhaust fan, and the air inlet of the exhaust fan is connected to The position between the sealed cavity and the discharge end of the conveying channel.
进一步的,所述输送通道靠近其出料端上方位置设有降温腔,所述降温腔和所述密封腔相邻设置,所述降温腔靠近所述输送通道的出料端位置同样设有所述密封装置;所述抽风机的进风口经管路和所述降温腔相连,使所述密封腔进入所述降温腔的蒸汽沿所述第二送气管输送至所述预热腔。Further, the conveying channel is provided with a cooling chamber at a position close to the upper part of the discharge end, the cooling chamber and the sealed cavity are arranged adjacently, and the cooling chamber is also provided with a cooling chamber near the discharge end of the conveying channel. The sealing device; the air inlet of the exhaust fan is connected to the cooling chamber via a pipeline, so that the steam that enters the cooling chamber from the sealed chamber is transported to the preheating chamber along the second air supply pipe.
进一步的,每个所述密封装置的所述柔性帘布设有多个,多个所述柔性帘布沿所述输送通道的长度方向交替间隔设置,以形成所述第一密封部。Further, there are a plurality of the flexible curtain fabrics of each sealing device, and the plurality of flexible curtain fabrics are alternately arranged at intervals along the length direction of the conveying channel to form the first sealing portion.
本发明采用上述结构的有益效果是,其结构设计合理,采用输送通道式养护结构,不需要建设多个蒸养池及其池盖,混凝土预制桩不需要反复从传统养护池中吊运挪动,只需要跟随输送通道移动,能够合理且充分利用蒸汽进行养护,大大提高了养护效率,整个养护过程中混凝土预制桩的钢模周转利用效率高,钢模投资也少,而且有效降低混凝土预制桩在反复吊运过程中出现的损坏问题,有效减少蒸汽的散失浪费,节约养护成本,提高养护质量。The beneficial effects of the above-mentioned structure of the present invention are that its structural design is reasonable, the conveying channel type curing structure is adopted, there is no need to construct multiple steam curing pools and their pool covers, and the concrete precast piles do not need to be repeatedly lifted and moved from the traditional curing pool. Only need to follow the conveying channel to move, it can reasonably and make full use of steam for curing, which greatly improves the maintenance efficiency. During the whole curing process, the steel mold turnover utilization efficiency of the concrete precast piles is high, the steel mold investment is also small, and it effectively reduces the cost of the concrete precast piles. Damage problems occurred during repeated lifting, effectively reducing steam loss and waste, saving maintenance costs and improving maintenance quality.
附图说明Description of the drawings
图1为本发明的结构示意图;Figure 1 is a schematic diagram of the structure of the present invention;
图2为图1中A部的局部放大结构示意图。FIG. 2 is a schematic diagram of a partial enlarged structure of part A in FIG. 1.
图中,1、输送通道;2、进料端;3、出料端;4、混凝土预制桩;5、密 封腔;6、预热腔;7、柔性帘布;8、溢水槽;9、水泵;10、蓄水池;11、回流通道;12、轨道;13、分格轮;14、挡板;15、承载件;16、第一送气管;17、蒸汽发生器;18、第二送气管;19、抽风机;20、降温腔;21、进汽管;22、垫板;23、进料斜面;24、导料架;25、助推千斤顶;26、减力挡;27、楔子;28、液压缸。In the figure, 1. Conveying channel; 2. Feeding end; 3. Discharging end; 4. Precast concrete pile; 5. Sealed cavity; 6. Preheating cavity; 7. Flexible curtain; 8. Overflow tank; 9. Water pump 10. Reservoir; 11. Return channel; 12. Track; 13. Division wheel; 14. Baffle; 15. Carrier; 16. First air supply pipe; 17, Steam generator; 18. Second delivery Air pipe; 19. Exhaust fan; 20. Cooling chamber; 21. Steam inlet pipe; 22. Backing plate; 23. Feeding slope; 24. Guide frame; 25. Booster jack; 26. Reducing gear; 27. Wedge ; 28, hydraulic cylinder.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本发明进行详细阐述。In order to clearly illustrate the technical characteristics of the present solution, the present invention will be described in detail below through specific implementations and in conjunction with the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand this application. However, this application can also be implemented in other ways different from those described here. Therefore, the scope of protection of this application is not covered by the specific details disclosed below. Limitations of the embodiment.
另外,在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In addition, in the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal" "," "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings It is only for the convenience of describing the application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include one or more of these features. In the description of this application, "multiple" means two or more than two, unless otherwise specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接,还可以是通信;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection, it can be an electrical connection, it can also be communication; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two components or the interaction relationship between two components . For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。In this application, unless expressly stipulated and defined otherwise, the “on” or “under” of the first feature on the second feature may be in direct contact with the first and second features, or indirectly through an intermediary. contact. In the description of this specification, descriptions with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean specific features described in conjunction with the embodiment or example , The structure, materials, or characteristics are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above-mentioned terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
如图1-2所示,一种混凝土预制桩的蒸汽养护装置,包括输送通道1和蒸汽养护单元,输送通道1包括进料端2和出料端3,进料端2在竖直方向位于其出料端3的上方,使输送通道1形成倾斜状态设置,输送通道1适于将混凝土预制桩4从进料端2移动至出料端3,多个混凝土预制桩4在输送通道1上相互抵接设置;蒸汽养护单元包括密封腔5,密封腔5适于输送通道1经过,密封腔5和蒸汽输送装置相连,蒸汽输送装置将蒸汽输送至密封腔5内。使用时,混凝土预制桩4位于模具内部,模具大多采用钢模结构,混凝土预制桩4在钢模内沿着输送通道1移动,在进入蒸汽养护单元之前,可以在输送通道1上进行静置养护,然后进入蒸汽养护单元进行蒸汽养护,整个过程不需要反复吊运混凝土预制桩4,只需要将混凝土预制桩4吊运至输送通道1的进料端2,混凝土预制桩4随后沿着输送通道1移动,完成蒸汽养护工作后,从输送通道1的出料端3取出混凝土预制桩4即可,减少混凝土预制桩4的反复吊运,有效降低混凝土预制桩4和钢模在反复吊运过程中出现的损坏问题,有效减少蒸汽的散失浪费,节约养护成本,提高养护质量。As shown in Figure 1-2, a steam curing device for precast concrete piles includes a conveying channel 1 and a steam curing unit. The conveying channel 1 includes a feeding end 2 and a discharging end 3. The feeding end 2 is located in the vertical direction. Above the discharge end 3, the conveying channel 1 is arranged in an inclined state. The conveying channel 1 is suitable for moving the concrete precast piles 4 from the feed end 2 to the discharge end 3. A plurality of concrete precast piles 4 are on the conveying channel 1. The steam curing unit includes a sealed cavity 5, the sealed cavity 5 is suitable for the conveying channel 1 to pass through, the sealed cavity 5 is connected with the steam conveying device, and the steam conveying device conveys the steam into the sealed cavity 5. When in use, the concrete precast pile 4 is located inside the mold, and most of the molds are made of steel mold structure. The concrete precast pile 4 moves along the conveying channel 1 in the steel mold. Before entering the steam curing unit, it can be statically cured on the conveying channel 1 , And then enter the steam curing unit for steam curing. The whole process does not need to repeatedly lift the concrete precast pile 4, only need to lift the concrete precast pile 4 to the feeding end 2 of the conveying channel 1, and the concrete precast pile 4 then follows the conveying channel 1 Move, after completing the steam curing work, take out the concrete precast pile 4 from the discharge end 3 of the conveying channel 1, reducing the repeated lifting of the concrete precast pile 4 and effectively reducing the repeated lifting process of the concrete precast pile 4 and the steel mold The damage problems that occur in the process can effectively reduce the loss and waste of steam, save maintenance costs, and improve maintenance quality.
在优选的实施例中,包括至少一个预热腔6,预热腔6设置在密封腔5和输送通道1的进料端2之间;预热腔6和蒸汽输送装置相连,且预热腔6和蒸汽循环装置相连,蒸汽循环装置将密封腔5和输送通道1出料端3之间的蒸汽输送至预热腔6内。使用时,蒸汽循环装置将密封腔6逸散出来的蒸汽进行收 集利用,重新导入预热腔6内对混凝土预制桩4进行升温预热,充分利用散失的蒸汽,提高养护效率和质量,而且能够避免逸散的蒸汽影响车间的工作环境。In a preferred embodiment, at least one preheating cavity 6 is included. The preheating cavity 6 is arranged between the sealed cavity 5 and the feed end 2 of the conveying channel 1; the preheating cavity 6 is connected to the steam conveying device, and the preheating cavity 6 is connected with a steam circulation device, which transfers the steam between the sealed cavity 5 and the discharge end 3 of the conveying channel 1 into the preheating cavity 6. When in use, the steam circulation device collects and utilizes the steam escaping from the sealed cavity 6 and re-introduces it into the preheating cavity 6 to warm up and preheat the concrete precast pile 4, make full use of the lost steam, improve maintenance efficiency and quality, and can Avoid escaping steam from affecting the working environment of the workshop.
在优选的实施例中,密封腔5和预热腔6在输送通道1经过的位置设有密封装置,密封装置适于混凝土预制桩4沿输送通道1移动,且与混凝土预制桩4配合形成处于相对密封状态的密封腔5和预热腔6。In a preferred embodiment, the sealing cavity 5 and the preheating cavity 6 are provided with a sealing device at the position where the conveying channel 1 passes. The sealing device is suitable for moving the concrete precast pile 4 along the conveying channel 1, and is formed in cooperation with the concrete precast pile 4 The sealed cavity 5 and the preheating cavity 6 are relatively sealed.
在优选的实施例中,密封装置包括第一密封部和第二密封部,第一密封部包括设置在混凝土预制桩4上方的柔性帘布7,柔性帘布7的顶端与密封腔5或预热腔6的顶部相连,柔性帘布7的底端与混凝土预制桩4相抵接设置;第二密封部设置在混凝土预制桩4两端与密封腔5或预热腔6的内壁之间位置。使用时,柔性帘布7悬挂在相应位置,当混凝土预制桩4经过时,柔性帘布7的底部能够始终和混凝土预制桩4搭接,形成相对密封的隔离空间,即密封腔5和预热腔6。In a preferred embodiment, the sealing device includes a first sealing part and a second sealing part. The first sealing part includes a flexible cord 7 arranged above the concrete precast pile 4, and the top end of the flexible cord 7 is connected to the sealed cavity 5 or preheating cavity. The top of 6 is connected, and the bottom end of the flexible cord 7 abuts against the precast concrete pile 4; the second sealing part is arranged between the two ends of the precast concrete pile 4 and the inner wall of the sealing cavity 5 or preheating cavity 6. When in use, the flexible cord 7 is hung in the corresponding position. When the concrete precast pile 4 passes by, the bottom of the flexible cord 7 can always overlap with the concrete precast pile 4 to form a relatively sealed isolated space, namely the sealed cavity 5 and the preheating cavity 6. .
在优选的实施例中,第二密封部包括与密封腔5或预热腔6的内壁相连的溢水槽8,溢水槽8在竖直方向位于混凝土预制桩4的上方,溢水槽8经管路和水泵9相连,水泵9和蓄水池10相连,蓄水池10设置在输送通道1的出料端3下方,水泵9适于将蓄水池10中的水输送至溢水槽8中,溢水槽8中的水溢出形成水帘;输送通道1下方设有和蓄水池10相连的回流通道11,溢水槽8中溢出下落的水经回流通道11输送至蓄水池10中。使用时,蓄水池10内的水通过水泵9输送至溢水槽8中,溢水槽8中水满后溢出,水泵9持续注水会使溢水槽8下方形成水帘瀑布,有效阻隔蒸汽泄漏串区,当使用的水采用热水时,还能够对混凝土预制桩4起到辅助预热的作用。In a preferred embodiment, the second sealing part includes an overflow groove 8 connected to the inner wall of the sealed cavity 5 or the preheating cavity 6, the overflow groove 8 is located above the concrete precast pile 4 in the vertical direction, and the overflow groove 8 passes through the pipeline and The water pump 9 is connected, the water pump 9 is connected to the reservoir 10, the reservoir 10 is arranged under the discharge end 3 of the conveying channel 1, and the water pump 9 is suitable for conveying the water in the reservoir 10 to the overflow tank 8. The overflow tank The water in 8 overflows to form a water curtain; below the conveying channel 1 is provided a backflow channel 11 connected to the reservoir 10, and the overflowing and falling water in the overflow tank 8 is transported to the reservoir 10 through the backflow channel 11. When in use, the water in the reservoir 10 is transported to the overflow tank 8 through the water pump 9. The overflow tank 8 overflows when the water is full, and the continuous water injection by the pump 9 will form a curtain waterfall below the overflow tank 8, effectively blocking the steam leakage area. When the water used is hot water, it can also play an auxiliary preheating effect on the precast concrete pile 4.
在优选的实施例中,输送通道1包括适于混凝土预制桩4移动的轨道12。具体的,输送通道1可以是几条相互平行而且间隔数米间距的钢轨,钢轨的设计根据钢模外形设置,使钢模表面与钢轨相卡设配合,方便混凝土预制桩4的钢模在钢轨上移动。In a preferred embodiment, the conveying channel 1 includes a track 12 suitable for the movement of the precast concrete pile 4. Specifically, the conveying channel 1 can be several steel rails parallel to each other and spaced several meters apart. The design of the rails is set according to the shape of the steel mold, so that the surface of the steel mold and the rail are clamped together, so that the steel mold of the concrete precast pile 4 can be placed on the rail. Move up.
值得一提的是,当输送通道1选用轨道12形式后,密封装置对应的输送 通道1位置设有分格轮13,分格轮13的圆周表面设有多个挡板14,挡板14适于和混凝土预制桩4的钢模表面相抵接,在钢模的前行中钢模推动分格轮13旋转,挡板14的连续旋转与钢模始终接触从而将蒸汽封闭隔断。It is worth mentioning that when the conveying channel 1 is in the form of a track 12, the conveying channel 1 corresponding to the sealing device is provided with a grid wheel 13, and the circumferential surface of the grid wheel 13 is provided with multiple baffles 14, which are suitable for In contact with the steel mold surface of the concrete precast pile 4, the steel mold pushes the grid wheel 13 to rotate while the steel mold advances, and the continuous rotation of the baffle 14 always contacts the steel mold to seal off the steam.
值得一提的是,挡板14采用具有一定弹性形变的结构,例如在金属板外包覆橡胶层,形成橡胶板形式,能够保持与混凝土预制桩4钢模的良好接触,形成良好密封。It is worth mentioning that the baffle 14 adopts a structure with certain elastic deformation, for example, a rubber layer is coated on a metal plate to form a rubber plate, which can maintain good contact with the steel mold of the concrete precast pile 4 and form a good seal.
在优选的实施例中,输送通道1的轨道12上设有承载件15,承载件15适于承载混凝土预制桩4,使混凝土预制桩4沿轨道12移动;承载件15设有承载混凝土预制桩的托盘,托盘底部设有和轨道相配合的滚轮。具体的,承载件15的结构形式可以直接选用不锈钢板链机,为了能够对混凝土预制桩进行稳定承载和移动,多个板链机沿混凝土预制桩的长度方向相互平行且间隔设置。In a preferred embodiment, a bearing member 15 is provided on the track 12 of the conveying channel 1, and the bearing member 15 is suitable for bearing the concrete precast pile 4 so that the concrete precast pile 4 moves along the track 12; the bearing member 15 is provided with a bearing concrete precast pile The bottom of the tray is equipped with rollers matching the track. Specifically, the structural form of the bearing member 15 can directly select a stainless steel plate chain machine. In order to stably carry and move the precast concrete pile, a plurality of plate chain machines are arranged parallel to each other and spaced along the length direction of the concrete precast pile.
在优选的实施例中,蒸汽输送装置包括设置在密封腔5内的第一送气管16,第一送气管16和外部的蒸汽发生器17相连,第一送气管16延伸设置在密封腔5和预热腔6内;蒸汽循环装置包括设置在预热腔6内的第二送气管18,第二送气管18和抽风机19的出风口相连,抽风机19的进风口连接在密封腔5和输送通道1出料端3之间位置。In a preferred embodiment, the steam delivery device includes a first air delivery pipe 16 arranged in the sealed cavity 5, the first air delivery pipe 16 is connected to an external steam generator 17, and the first air delivery pipe 16 extends in the sealed cavity 5 and In the preheating cavity 6; the steam circulation device includes a second air supply pipe 18 arranged in the preheating cavity 6, the second air supply pipe 18 is connected to the air outlet of the exhaust fan 19, and the air inlet of the exhaust fan 19 is connected to the sealed cavity 5 and The position between the discharge end 3 of the conveying channel 1.
在优选的实施例中,输送通道1靠近其出料端3上方位置设有降温腔20,降温腔和密封腔5相邻设置,降温腔20靠近输送通道1的出料端3位置同样设有密封装置;抽风机19的进风口经管路和降温腔20相连,使密封腔5进入降温腔20的蒸汽沿第二送气管18输送至预热腔6。为了能够更好地收集从密封腔5逸散出的蒸汽,因此设置降温腔20,以形成相对密封的空间,避免蒸汽迅速发散到外部空气中,将抽风机19的进风口和降温腔20相连,对密封腔5逸散到降温腔20的蒸汽进行有效收集。In a preferred embodiment, the conveying channel 1 is provided with a cooling chamber 20 near the top of its discharge end 3. The cooling chamber and the sealed cavity 5 are arranged adjacently, and the cooling chamber 20 is also provided at a position close to the discharge end 3 of the conveying channel 1. Sealing device; the air inlet of the exhaust fan 19 is connected to the cooling chamber 20 through a pipeline, so that the steam entering the cooling chamber 20 from the sealed chamber 5 is transported to the preheating chamber 6 along the second air supply pipe 18. In order to better collect the steam escaping from the sealed cavity 5, the cooling chamber 20 is provided to form a relatively sealed space to prevent the steam from quickly dissipating into the outside air, and the air inlet of the exhaust fan 19 is connected to the cooling chamber 20 , To effectively collect the steam escaping from the sealed cavity 5 to the cooling cavity 20.
值得一提的是,抽风机19的进风口经进汽管21和降温腔20相连,且进汽管21设有分支管路,分支管路和降温腔20对应的柔性帘布7间隔位置相连通,能够增加蒸汽收集效率。It is worth mentioning that the air inlet of the exhaust fan 19 is connected to the cooling chamber 20 via the steam inlet pipe 21, and the steam inlet pipe 21 is provided with branch pipes, which are connected with the flexible curtain 7 corresponding to the cooling chamber 20 at intervals. , Can increase the steam collection efficiency.
在优选的实施例中,每个密封装置的柔性帘布7设有多个,多个柔性帘布7沿输送通道1的长度方向交替间隔设置,以形成第一密封部。相互交替间隔设置的多个柔性帘布7能够增加阻隔蒸汽的作用。In a preferred embodiment, there are multiple flexible cords 7 of each sealing device, and the multiple flexible cords 7 are alternately arranged along the length direction of the conveying channel 1 to form a first sealing portion. The multiple flexible curtain fabrics 7 arranged alternately at intervals can increase the steam barrier effect.
值得一提的是,在溢水槽8的下方设有垫板22,垫板22用于承受水帘的长时间冲刷,垫板22具体可选用铸石垫板,以避免水帘长时间冲击在相关设备表面,避免出现“水滴石穿”的问题。It is worth mentioning that a backing plate 22 is provided under the overflow tank 8. The backing plate 22 is used to withstand the long-term washing of the water curtain. The backing plate 22 can be a cast stone backing plate to avoid the long-term impact of the water curtain. On the surface of related equipment, avoid the problem of "water dripping through stone".
值得一提的是,输送通道1的进料端2位置设有进料斜面23,进料斜面23的顶面设有导料架24,导料架24内的底部位置设有助推千斤顶25,助推千斤顶25适于将导料架24位置的混凝土预制桩4推动至进料斜面23。混凝土预制桩4的钢模由于自重沿进料斜面向输送通道1移动,导料架24能够对混凝土预制桩4的钢模起到有效引导和缓冲,助推千斤顶25能够辅助钢模从导料架24向进料斜面23移动,使整个进料过程更加顺畅。It is worth mentioning that the feeding end 2 of the conveying channel 1 is provided with a feeding slope 23, the top surface of the feeding slope 23 is provided with a guide frame 24, and the bottom position in the guide frame 24 is provided with a booster jack 25 , The boosting jack 25 is suitable for pushing the precast concrete pile 4 at the position of the guide frame 24 to the feeding slope 23. The steel mold of the concrete precast pile 4 moves along the conveying channel 1 due to its own weight. The guide frame 24 can effectively guide and buffer the steel mold of the concrete precast pile 4, and the booster jack 25 can assist the steel mold to guide the material. The rack 24 moves to the feeding inclined surface 23 to make the entire feeding process smoother.
另外,在输送通道1的出料端3位置设有辅助起吊装置,辅助起吊装置包括设置在出料端3对应位置的减力挡26,输送通道1上的混凝土预制桩4从输送通道1脱离移动至减力挡26上,在减力挡26外设有楔子27,楔子27在远离输送通道1出料端3位置铰接设置,楔子27在靠近输送通道1出料端3位置和液压缸28相连,液压缸28使楔子27一端翘起,以阻挡输送通道1上的混凝土预制桩4继续移动,使减力挡26位置仅设有一个混凝土预制桩4。使用时,当输送通道1出料端3的最末端钢模到达减力挡26后,倒数第二根钢模的底部通过楔子27进行限位,液压缸28伸出顶起楔子27和倒数第二根钢模,阻止倒数第二根钢模继续前行压迫最后一根钢模,便于起吊最后一根钢模时省力;而且减力挡26底部设置了一个小爬坡,侧壁设置了一个外开的斜面,当钢模依次挤压前行会将最后一根钢模挤上斜坡,不至于小钢模被大钢模压住(在养护过程中可能出现钢模的大小型号不同,大钢模中心高于小钢模时可能出现挤压的问题)。In addition, an auxiliary lifting device is provided at the position of the discharge end 3 of the conveying channel 1. The auxiliary lifting device includes a force reducing block 26 arranged at the corresponding position of the discharging end 3. The concrete precast pile 4 on the conveying channel 1 is separated from the conveying channel 1. Move to the force-reducing block 26, a wedge 27 is provided outside the force-reducing block 26. The wedge 27 is hingedly arranged at a position away from the discharge end 3 of the conveying channel 1, and the wedge 27 is close to the discharge end 3 of the conveying channel 1 and the hydraulic cylinder 28 Connected, the hydraulic cylinder 28 tilts one end of the wedge 27 to stop the concrete precast pile 4 on the conveying channel 1 from continuing to move, so that only one concrete precast pile 4 is provided at the position of the force reducing block 26. When in use, when the last steel mold at the discharge end 3 of the conveying channel 1 reaches the force reducing block 26, the bottom of the penultimate steel mold is limited by the wedge 27, and the hydraulic cylinder 28 extends to lift the wedge 27 and the penultimate Two steel molds prevent the penultimate steel mold from continuing to press the last steel mold, which is convenient for saving effort when lifting the last steel mold; and a small climbing slope is set at the bottom of the force reducing block 26, and a side wall is set When the steel molds are squeezed forward, the last steel mold will be squeezed up the slope to prevent the small steel mold from being pressed by the large steel mold. (During the curing process, the size and model of the steel mold may be different. Extrusion problems may occur when the center of the steel mold is higher than the small steel mold).
值得一提的是,输送通道1的进料端2和预热腔6之间位置形成静养区, 使进入输送通道1的混凝土预制桩4得到静养。It is worth mentioning that the position between the feed end 2 of the conveying channel 1 and the preheating cavity 6 forms a static curing zone, so that the concrete precast pile 4 entering the conveying channel 1 is statically cured.
上述具体实施方式不能作为对本发明保护范围的限制,对于本技术领域的技术人员来说,对本发明实施方式所做出的任何替代改进或变换均落在本发明的保护范围内。The above-mentioned specific implementation manners should not be regarded as a limitation to the protection scope of the present invention. For those skilled in the art, any alternative improvements or changes made to the implementation manners of the present invention fall within the protection scope of the present invention.
本发明未详述之处,均为本技术领域技术人员的公知技术。Anything not described in detail in the present invention is the well-known technique of those skilled in the art.

Claims (10)

  1. 一种混凝土预制桩的蒸汽养护装置,其特征在于,包括:A steam curing device for precast concrete piles, which is characterized in that it comprises:
    输送通道,所述输送通道包括进料端和出料端,所述进料端在竖直方向位于其出料端的上方,使输送通道形成倾斜状态设置,所述输送通道适于将混凝土预制桩从所述进料端移动至所述出料端,多个所述混凝土预制桩在所述输送通道上相互抵接设置;The conveying channel includes a feeding end and a discharging end. The feeding end is located above the discharging end in the vertical direction, so that the conveying channel is arranged in an inclined state, and the conveying channel is suitable for precast concrete piles. Moving from the feeding end to the discharging end, a plurality of precast concrete piles are arranged to abut each other on the conveying channel;
    蒸汽养护单元,所述蒸汽养护单元包括密封腔,所述密封腔适于所述输送通道经过,所述密封腔和蒸汽输送装置相连,所述蒸汽输送装置将蒸汽输送至所述密封腔内。The steam curing unit includes a sealed cavity suitable for the conveying passage to pass through, and the sealed cavity is connected to a steam conveying device, and the steam conveying device conveys steam into the sealed cavity.
  2. 根据权利要求1所述的一种混凝土预制桩的蒸汽养护装置,其特征在于,包括至少一个预热腔,所述预热腔设置在所述密封腔和所述输送通道的进料端之间;所述预热腔和所述蒸汽输送装置相连,且所述预热腔和蒸汽循环装置相连,所述蒸汽循环装置将所述密封腔和所述输送通道出料端之间的蒸汽输送至所述预热腔内。The steam curing device for prefabricated concrete piles according to claim 1, characterized in that it comprises at least one preheating cavity, the preheating cavity is arranged between the sealed cavity and the feed end of the conveying channel The preheating cavity and the steam delivery device are connected, and the preheating cavity and the steam circulation device are connected, and the steam circulation device delivers the steam between the sealed cavity and the discharge end of the delivery channel to Inside the preheating cavity.
  3. 根据权利要求2所述的一种混凝土预制桩的蒸汽养护装置,其特征在于,所述密封腔和所述预热腔在所述输送通道经过的位置设有密封装置,所述密封装置适于所述混凝土预制桩沿所述输送通道移动,且与所述混凝土预制桩配合形成处于相对密封状态的所述密封腔和所述预热腔。The steam curing device for precast concrete piles according to claim 2, wherein the sealing cavity and the preheating cavity are provided with a sealing device at a position where the conveying channel passes, and the sealing device is suitable for The prefabricated concrete pile moves along the conveying channel, and cooperates with the prefabricated concrete pile to form the sealed cavity and the preheating cavity in a relatively sealed state.
  4. 根据权利要求3所述的一种混凝土预制桩的蒸汽养护装置,其特征在于,所述密封装置包括第一密封部和第二密封部,所述第一密封部包括设置在所述混凝土预制桩上方的柔性帘布,所述柔性帘布的顶端与所述密封腔或预热腔的顶部相连,所述柔性帘布的底端与所述混凝土预制桩相抵接设置;所述第二密封部设置在所述混凝土预制桩两端与所述密封腔或预热腔的内壁之间位置。The steam curing device for precast concrete piles according to claim 3, wherein the sealing device comprises a first sealing part and a second sealing part, and the first sealing part comprises The upper flexible cord, the top end of the flexible cord is connected to the top of the sealed cavity or the preheating chamber, the bottom end of the flexible cord is arranged in abutment with the concrete precast pile; the second sealing part is arranged at the The position between the two ends of the precast concrete pile and the inner wall of the sealed cavity or preheating cavity.
  5. 根据权利要求4所述的一种混凝土预制桩的蒸汽养护装置,其特征在于,所述第二密封部包括与所述密封腔或预热腔的内壁相连的溢水槽,所述溢 水槽在竖直方向位于所述混凝土预制桩的上方,所述溢水槽经管路和水泵相连,所述水泵和蓄水池相连,所述蓄水池设置在所述输送通道的出料端下方,所述水泵适于将蓄水池中的水输送至所述溢水槽中,所述溢水槽中的水溢出形成水帘;所述输送通道下方设有和所述蓄水池相连的回流通道,所述溢水槽中溢出下落的水经所述回流通道输送至所述蓄水池中。The steam curing device for precast concrete piles according to claim 4, wherein the second sealing part comprises an overflow groove connected to the inner wall of the sealed cavity or the preheating cavity, and the overflow groove is in the vertical The vertical direction is located above the prefabricated concrete pile, the overflow tank is connected to a water pump via a pipeline, the water pump is connected to a reservoir, the reservoir is arranged below the discharge end of the conveying channel, and the water pump It is suitable for transporting the water in the reservoir to the overflow trough, and the water in the overflow trough overflows to form a water curtain; there is a backflow channel connected to the reservoir under the transport channel, and the overflow The overflowing and falling water in the water tank is transported to the reservoir through the return channel.
  6. 根据权利要求1所述的一种混凝土预制桩的蒸汽养护装置,其特征在于,所述输送通道包括适于所述混凝土预制桩移动的轨道。A steam curing device for precast concrete piles according to claim 1, wherein the conveying channel includes a track suitable for the movement of the precast concrete piles.
  7. 根据权利要求6所述的一种混凝土预制桩的蒸汽养护装置,其特征在于,所述输送通道的轨道上设有承载件,所述承载件适于承载所述混凝土预制桩,使混凝土预制桩沿所述轨道移动;所述承载件设有承载所述混凝土预制桩的托盘,所述托盘底部设有和所述轨道相配合的滚轮。The steam curing device for precast concrete piles according to claim 6, characterized in that a bearing member is provided on the track of the conveying channel, and the bearing member is suitable for bearing the precast concrete pile so that the precast concrete pile Move along the track; the bearing member is provided with a pallet for bearing the concrete prefabricated pile, and the bottom of the pallet is provided with rollers matching the track.
  8. 根据权利要求7所述的一种混凝土预制桩的蒸汽养护装置,其特征在于,所述蒸汽输送装置包括设置在所述密封腔内的第一送气管,所述第一送气管和外部的蒸汽发生器相连,所述第一送气管延伸设置在所述密封腔和所述预热腔内;所述蒸汽循环装置包括设置在所述预热腔内的第二送气管,所述第二送气管和抽风机的出风口相连,所述抽风机的进风口连接在所述密封腔和所述输送通道出料端之间位置。The steam curing device for precast concrete piles according to claim 7, wherein the steam delivery device comprises a first air supply pipe arranged in the sealed cavity, the first air supply pipe and external steam The generator is connected, the first air supply pipe is extended and arranged in the sealed cavity and the preheating cavity; the steam circulation device includes a second air supply pipe arranged in the preheating cavity, and the second air supply pipe The air pipe is connected with the air outlet of the exhaust fan, and the air inlet of the exhaust fan is connected between the sealed cavity and the discharge end of the conveying channel.
  9. 根据权利要求8所述的一种混凝土预制桩的蒸汽养护装置,其特征在于,所述输送通道靠近其出料端上方位置设有降温腔,所述降温腔和所述密封腔相邻设置,所述降温腔靠近所述输送通道的出料端位置同样设有所述密封装置;所述抽风机的进风口经管路和所述降温腔相连,使所述密封腔进入所述降温腔的蒸汽沿所述第二送气管输送至所述预热腔。The steam curing device for precast concrete piles according to claim 8, wherein the conveying channel is provided with a cooling cavity at a position near the top of the discharge end, and the cooling cavity and the sealing cavity are arranged adjacently, The cooling chamber is also provided with the sealing device at a position close to the discharge end of the conveying channel; the air inlet of the exhaust fan is connected to the cooling chamber through a pipeline, so that the sealed chamber enters the steam of the cooling chamber It is delivered to the preheating chamber along the second air supply pipe.
  10. 根据权利要求8或9所述的一种混凝土预制桩的蒸汽养护装置,其特征在于,每个所述密封装置的所述柔性帘布设有多个,多个所述柔性帘布沿所述输送通道的长度方向交替间隔设置,以形成所述第一密封部。The steam curing device for prefabricated concrete piles according to claim 8 or 9, characterized in that the flexible curtain fabric of each sealing device is provided with a plurality of flexible curtain fabrics along the conveying channel The length direction of the slab is alternately arranged at intervals to form the first sealing portion.
PCT/CN2020/082619 2019-05-30 2020-03-31 Steam curing apparatus for concrete precast piles WO2020238400A1 (en)

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