CN102357834A - Filling accessory for machine tool and manufacturing process thereof - Google Patents
Filling accessory for machine tool and manufacturing process thereof Download PDFInfo
- Publication number
- CN102357834A CN102357834A CN2011103116720A CN201110311672A CN102357834A CN 102357834 A CN102357834 A CN 102357834A CN 2011103116720 A CN2011103116720 A CN 2011103116720A CN 201110311672 A CN201110311672 A CN 201110311672A CN 102357834 A CN102357834 A CN 102357834A
- Authority
- CN
- China
- Prior art keywords
- accessory
- aggregate
- concrete
- lathe
- filling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
The invention discloses a filling accessory for a machine tool. An adopted technical scheme is that the filling accessory for the machine tool comprises a cavity, wherein the cavity is formed by welding steel plates or casting iron castings; concrete is filled in the cavity; the concrete comprises 40-70% of aggregates and 20-50% of gelled materials; and the gelled materials comprise cements and additives or resins and additives. The invention has the following beneficial effects: the invention discloses a mechanical accessory with concrete materials filled in the cavity made of metal; the filled concrete is prepared by taking artificial stones as the aggregates; the concrete is filled in the accessory, so that the impact and the vibration of a metal accessory are efficiently reduced and the production cost is lowered; and a test proves that the accessory has a structural damping ratio of 17-50% and has an excellent buffering shock-absorbing property.
Description
Technical field
The present invention relates to the mechanical fitting technical field, especially relating to a kind of is the lathe usefulness filling accessory and the preparation technology thereof of inserts with the concrete.
Background technology
There are shortcomings such as processing technology is complicated, with high costs in present widely used metal material class machine tool accessory, especially when the lathe power output is big, can produce violent shock and vibration, has a strong impact on the machining accuracy of lathe.The inventor to disclose a kind of at first to file 200510043683.X be that aggregate, epoxy resin or acrylic resin are the mechanical fitting that sizing material is processed with granolith or marble; This kind machine tool accessory good heat resistance; Effectively reduce the vibration that produces in the high speed machine process; Improved the machining accuracy of workpiece, but this kind technology can't solve the vibration problem of die cavity class mechanical fitting.
Summary of the invention
The objective of the invention is to overcome the shortcoming that exists in the prior art; A kind of lathe usefulness filling accessory and preparation technology thereof that absorbing property is good, damped coefficient is big that cushion is provided; The technical scheme that adopts is: a kind of lathe is with filling accessory; It is characterized in that: said accessory comprises die cavity, and said die cavity is processed by the steel plate welding or processed by the ironcasting casting, is filled with concrete in the said die cavity.
Technical scheme of the present invention also has: said concrete comprises: aggregate; Binder Materials, said Binder Materials comprises cement and admixture.
Technical scheme of the present invention also has: said aggregate 40-70%, and aggregate is an artificial stone, comprises coarse aggregate 50-70% and fine aggregate 30-50%, and wherein the coarse aggregate granularity is 5-25mm, and the fine aggregate granularity is 0.075-5mm;
Binder Materials 20-50%, said admixture are one or more in flyash, silicon ash, the breeze, and above percentage is weight percentage.
Technical scheme of the present invention also has: said concrete comprises: aggregate; Binder Materials, said Binder Materials comprises resin and admixture.
Technical scheme of the present invention also has: said aggregate 40-70%, aggregate are artificial stone, and aggregate comprises coarse aggregate 50-70% and fine aggregate 30-50%, and wherein the coarse aggregate granularity is 5-25mm, and the fine aggregate granularity is 0.075-5mm; Binder Materials 20-50%, said admixture are one or more in flyash, silicon ash, the breeze, and above percentage is weight percentage.
Technical scheme of the present invention also has: said concrete also comprises fortifying fibre 0-10%, and said fortifying fibre is carbon fiber, polypropylene fibre, polyacrylonitrile fibre, multiple carbon dope fiber or polyacrylonitrile fibre.
Technical scheme of the present invention also has: said concrete also comprises additive 0-2%, and said additive is a high-performance water reducing agent.
Technical scheme of the present invention also has: said preparation technology may further comprise the steps:
1) said lathe is handled with the die cavity inner surface of filling accessory, removed impurity such as greasy dirt on the inner surface, iron rust;
2) inner surface after handling is hung clothing and handle, used extension clothing coating is cement mortar;
3) calculate raw material according to formula rate, the 0.15-0.4 water doubly that said raw material is added gel material content stirs, mixes and packs into and hangs in the die cavity after clothing is handled;
The filling accessory that 4) will install is placed on the shake table and vibrates 20-80 minute, makes vibratory concrete closely knit;
5) under 20-40 ℃ of condition moisture-keeping maintaining 24-72 hour;
6) 150-200 ℃ of following dry heating curing 24-72 hour, 150-180 ℃ following steam press maintenance 8-24 hour or 80-100 ℃ were treated that it solidifies to accomplish in following hydrothermal curing 24-72 hour and are lathe with filling accessory.
Technical scheme of the present invention also has: said preparation technology may further comprise the steps:
1) said lathe is handled with the die cavity inner surface of filling accessory, removed impurity such as greasy dirt on the inner surface, iron rust;
2) inner surface after handling is hung clothing and handle, used extension clothing coating is cold coating;
3) calculate raw material according to formula rate, pack into after it is mixed and hang in the die cavity after clothing is handled;
The filling accessory that 4) will install is placed on the shake table and vibrates 30-60 minute, makes vibratory concrete closely knit;
5) 20-40 ℃ following maintenance 48-60 hour, treat that its curing is lathe with filling accessory.
Technical scheme of the present invention also has: said raw material also comprises fortifying fibre 0-10%, and said fortifying fibre is carbon fiber, polypropylene fibre, polyacrylonitrile fibre, multiple carbon dope fiber or polyacrylonitrile fibre.
Technical scheme of the present invention also has: said raw material also comprises additive 0-2%, and said additive is a high-performance water reducing agent.
Beneficial effect of the present invention is: the invention discloses a kind of mechanical fitting that in metal die cavity, is filled with coagulation great soil group material; It is that aggregate is formulated that this fill concrete adopts artificial stone, and this kind accessory has effectively reduced the shock and vibration of metal material accessory owing to the concrete filling of this kind; Reduced the production and processing cost; Through test, the structural damping of accessory has good buffering shock absorption than for 17-50%.
The specific embodiment
Below in conjunction with accompanying drawing, specific embodiments of the invention describes.This accessory has the die cavity of being processed by steel plate welding or iron casting, in order to have good buffering absorbing property, in die cavity, has filled coagulation great soil group inserts.
The inserts concrete comprises aggregate, and aggregate 40-70%, aggregate are artificial stone, and artificial stone can be used artificial marble or stonite, wherein coarse aggregate 50-70% and fine aggregate 30-50%, and the coarse aggregate granularity is 5-25mm, the fine aggregate granularity is 0.075-5mm; Binder Materials 20-50%, Binder Materials can use cement and admixture formulated, also can be formulated by resin and admixture, admixture is one or more in flyash, silicon ash, the breeze, the granularity of admixture is below 0.075mm.Can also comprise additive 0-2% in this kind concrete; Said additive is a high-performance water reducing agent; Can also comprise fortifying fibre 0-10%, fortifying fibre be in carbon fiber, polypropylene fibre, polyacrylonitrile fibre, multiple carbon dope fiber or the polyacrylonitrile fibre one or several.Above percentage all is weight percentage.
When adopting cement and admixture, can adopt the cement of any label as Binder Materials.This kind lathe may further comprise the steps with the preparation technology who fills accessory:
1) lathe is handled with the die cavity inner surface of filling accessory, removed impurity such as greasy dirt on the inner surface, iron rust;
2) inner surface after handling is hung clothing and handle, used extension clothing coating is cement mortar, so that the concrete and the inner surface driving fit of filling;
3) calculate raw material according to formula rate, the 0.15-0.4 water doubly that raw material is added gel material content stirs, mixes and packs into and hangs in the die cavity after clothing is handled;
The filling accessory that 4) will install is placed on the shake table and vibrates 20-80 minute, makes vibratory concrete closely knit;
5) under 20-40 ℃ of condition moisture-keeping maintaining 24-72 hour;
6) 150-200 ℃ of following dry heating curing 24-72 hour, 150-180 ℃ following steam press maintenance 8-24 hour or 80-100 ℃ were treated that it solidifies to accomplish in following hydrothermal curing 24-72 hour and are lathe with filling accessory.
When adopting resin and admixture as Binder Materials, resin can be selected epoxy resin or acrylic resin etc. for use.This kind lathe may further comprise the steps with the preparation technology who fills accessory:
1) lathe is handled with the die cavity inner surface of filling accessory, removed impurity such as greasy dirt on the inner surface, iron rust;
2) inner surface after handling is hung clothing and handle, used extension clothing coating is cold coating, so that the concrete and the inner surface driving fit of filling;
3) calculate raw material according to formula rate, pack into after it is mixed and hang in the die cavity after clothing is handled;
The filling accessory that 4) will install is placed on the shake table and vibrates 30-60 minute, makes vibratory concrete closely knit;
5) 20-40 ℃ following maintenance 48-60 hour, treat that its curing is lathe with filling accessory.
Embodiment one: aggregate 40%80kg, and wherein, coarse aggregate accounts for 70%56kg, and fine aggregate accounts for 30%24kg; Binder Materials 50%100kg; Additive 2%4kg; Fortifying fibre 8%16kg.
Embodiment two: aggregate 50%100kg, and wherein, coarse aggregate accounts for 60%60kg, and fine aggregate accounts for 40%40kg; Binder Materials 48%96kg; Additive 2%4kg.
Embodiment three: aggregate 55%110kg, and wherein, coarse aggregate accounts for 55%60.5kg, and fine aggregate accounts for 45%49.5kg; Binder Materials 44%88kg; Additive 1%2kg.
Embodiment four: aggregate 60%120kg, and wherein, coarse aggregate accounts for 50%60kg, and fine aggregate accounts for 50%60kg; Binder Materials 40%80kg.
Embodiment five: aggregate 70%140kg, and wherein, coarse aggregate accounts for 50%70kg, and fine aggregate accounts for 50%70kg; Binder Materials 30%60kg.
Certainly, above-mentioned explanation is not a limitation of the present invention, and the present invention also is not limited only to above-mentioned giving an example, and variation, remodeling, interpolation or replacement that those skilled in the art are made in essential scope of the present invention also belong to protection scope of the present invention.
Claims (11)
1. a lathe is with filling accessory, and it is characterized in that: said accessory comprises die cavity, and said die cavity is processed by the steel plate welding or processed by the ironcasting casting, is filled with concrete in the said die cavity.
2. use according to the described lathe of claim 1 and fill accessory, it is characterized in that: said concrete comprises:
Aggregate; Binder Materials, said Binder Materials comprises cement and admixture.
3. use according to the described lathe of claim 2 and fill accessory, it is characterized in that: said aggregate 40-70%, aggregate is an artificial stone, comprises coarse aggregate 50-70% and fine aggregate 30-50%, and wherein the coarse aggregate granularity is 5-25mm, and the fine aggregate granularity is 0.075-5mm;
Binder Materials 20-50%, said admixture are one or more in flyash, silicon ash, the breeze, and above percentage is weight percentage.
4. use according to the described lathe of claim 2 and fill accessory, it is characterized in that: said concrete comprises:
Aggregate; Binder Materials, said Binder Materials comprises resin and admixture.
5. use according to the described lathe of claim 4 and fill accessory, it is characterized in that: said aggregate 40-70%, aggregate are artificial stone, and aggregate comprises coarse aggregate 50-70% and fine aggregate 30-50%, and wherein the coarse aggregate granularity is 5-25mm, and the fine aggregate granularity is 0.075-5mm; Binder Materials 20-50%, said admixture are one or more in flyash, silicon ash, the breeze, and above percentage is weight percentage.
6. use according to claim 3 or 5 described lathes and fill accessory, it is characterized in that: said concrete also comprises fortifying fibre 0-10%, and said fortifying fibre is carbon fiber, polypropylene fibre, polyacrylonitrile fibre, multiple carbon dope fiber or polyacrylonitrile fibre.
7. use according to claim 3 or 5 described lathes and fill accessory, it is characterized in that: said concrete also comprises additive 0-2%, and said additive is a high-performance water reducing agent.
8. according to the preparation technology of the described lathe of claim 3 with the filling accessory, it is characterized in that: said preparation technology may further comprise the steps:
1) said lathe is handled with the die cavity inner surface of filling accessory, removed impurity such as greasy dirt on the inner surface, iron rust;
2) inner surface after handling is hung clothing and handle, used extension clothing coating is cement mortar;
3) calculate raw material according to formula rate, the 0.15-0.4 water doubly that said raw material is added gel material content stirs, mixes and packs into and hangs in the die cavity after clothing is handled;
The filling accessory that 4) will install is placed on the shake table and vibrates 20-80 minute, makes vibratory concrete closely knit;
5) under 20-40 ℃ of condition moisture-keeping maintaining 24-72 hour;
6) 150-200 ℃ of following dry heating curing 24-72 hour, 150-180 ℃ following steam press maintenance 8-24 hour or 80-100 ℃ were treated that it solidifies to accomplish in following hydrothermal curing 24-72 hour and are lathe with filling accessory.
9. according to the preparation technology of the described lathe of claim 5 with the filling accessory, it is characterized in that: said preparation technology may further comprise the steps:
1) said lathe is handled with the die cavity inner surface of filling accessory, removed impurity such as greasy dirt on the inner surface, iron rust;
2) inner surface after handling is hung clothing and handle, used extension clothing coating is cold coating;
3) calculate raw material according to formula rate, pack into after it is mixed and hang in the die cavity after clothing is handled;
The filling accessory that 4) will install is placed on the shake table and vibrates 30-60 minute, makes vibratory concrete closely knit;
5) 20-40 ℃ following maintenance 48-60 hour, treat that its curing is lathe with filling accessory.
10. use the preparation technology who fills accessory according to claim 7 or 8 described lathes; It is characterized in that: said raw material also comprises fortifying fibre 0-10%, and said fortifying fibre is carbon fiber, polypropylene fibre, polyacrylonitrile fibre, multiple carbon dope fiber or polyacrylonitrile fibre.
11. use the preparation technology who fills accessory according to claim 7 or 8 described lathes, it is characterized in that: said raw material also comprises additive 0-2%, said additive is a high-performance water reducing agent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110311672.0A CN102357834B (en) | 2011-10-14 | 2011-10-14 | Filling accessory for machine tool and manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110311672.0A CN102357834B (en) | 2011-10-14 | 2011-10-14 | Filling accessory for machine tool and manufacturing process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102357834A true CN102357834A (en) | 2012-02-22 |
| CN102357834B CN102357834B (en) | 2014-03-26 |
Family
ID=45583243
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110311672.0A Active CN102357834B (en) | 2011-10-14 | 2011-10-14 | Filling accessory for machine tool and manufacturing process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102357834B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002372A (en) * | 2014-06-09 | 2014-08-27 | 山东大学 | Variable-temperature maintenance method for resin mineral composite material |
| CN107382142A (en) * | 2017-08-21 | 2017-11-24 | 福建省正丰数控科技有限公司 | One kind filling casting bed piece and its manufacture method |
| CN108821643A (en) * | 2018-07-03 | 2018-11-16 | 山东纳诺新材料科技有限公司 | A kind of moulding process of artificial stone-arch culvert |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4670208A (en) * | 1980-08-14 | 1987-06-02 | Peter Koblischek | Method of manufacturing machine supports by means of concrete polymer |
| CN1709817A (en) * | 2005-05-31 | 2005-12-21 | 周卫 | Artificial granite, marble mechanical fitting and its preparing method |
| CN1872766A (en) * | 2006-06-16 | 2006-12-06 | 韩付勇 | Cement concrete of resin |
| CN200998810Y (en) * | 2006-12-31 | 2008-01-02 | 江苏金方圆数控机床有限公司 | Numerical control precision laser cutting machine main body with high damping characteristic |
| CN101289302A (en) * | 2008-06-05 | 2008-10-22 | 北京中铁房山桥梁有限公司 | High-performance concrete material for prestressed component of ballastless track and method for preparing same |
| CN201702571U (en) * | 2010-05-29 | 2011-01-12 | 温岭市大众精密机械有限公司 | Cast iron and concrete composite machine tool base |
-
2011
- 2011-10-14 CN CN201110311672.0A patent/CN102357834B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4670208A (en) * | 1980-08-14 | 1987-06-02 | Peter Koblischek | Method of manufacturing machine supports by means of concrete polymer |
| CN1709817A (en) * | 2005-05-31 | 2005-12-21 | 周卫 | Artificial granite, marble mechanical fitting and its preparing method |
| CN1872766A (en) * | 2006-06-16 | 2006-12-06 | 韩付勇 | Cement concrete of resin |
| CN200998810Y (en) * | 2006-12-31 | 2008-01-02 | 江苏金方圆数控机床有限公司 | Numerical control precision laser cutting machine main body with high damping characteristic |
| CN101289302A (en) * | 2008-06-05 | 2008-10-22 | 北京中铁房山桥梁有限公司 | High-performance concrete material for prestressed component of ballastless track and method for preparing same |
| CN201702571U (en) * | 2010-05-29 | 2011-01-12 | 温岭市大众精密机械有限公司 | Cast iron and concrete composite machine tool base |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002372A (en) * | 2014-06-09 | 2014-08-27 | 山东大学 | Variable-temperature maintenance method for resin mineral composite material |
| CN107382142A (en) * | 2017-08-21 | 2017-11-24 | 福建省正丰数控科技有限公司 | One kind filling casting bed piece and its manufacture method |
| CN108821643A (en) * | 2018-07-03 | 2018-11-16 | 山东纳诺新材料科技有限公司 | A kind of moulding process of artificial stone-arch culvert |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102357834B (en) | 2014-03-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN1872766B (en) | Cement concrete of resin | |
| US9580356B2 (en) | Self-foaming geopolymer composition containing aluminum dross | |
| CN108821643A (en) | A kind of moulding process of artificial stone-arch culvert | |
| CN102357834B (en) | Filling accessory for machine tool and manufacturing process thereof | |
| CN102503254A (en) | Accessory for concrete machine tool and preparation method thereof | |
| CN111003989B (en) | Preparation method for preparing granite decorative plate by utilizing granite saw mud | |
| CN103172322B (en) | A kind of RPC of mixing super-active slag powder and preparation method thereof | |
| JPH0157070B2 (en) | ||
| CN103242015A (en) | Phosphorus slag-doped active powder concrete and preparation method thereof | |
| CN107117905A (en) | Full aggregate concrete grass-planting brick of waste ceramic and preparation method thereof | |
| JPH0375691B2 (en) | ||
| CN102503286A (en) | Concrete composite material and preparation method thereof | |
| CN102603265A (en) | Brick made by solid waste regeneration and method | |
| CN102531466B (en) | Artificial stone machine tool body and manufacture method thereof | |
| Vivek et al. | Polymer concretes for machine tool structures–a review | |
| CN216190375U (en) | Travelling crane suspension clamp for aerated concrete production | |
| CN103396128B (en) | Casting method of aluminum melting furnace | |
| CN102503255A (en) | Part for machine tool and preparation process thereof | |
| CN115716734A (en) | Anti-cracking corrosion-resistant type ultrahigh-performance concrete with thixotropy and preparation method thereof | |
| JP2007505805A5 (en) | ||
| CN106082776A (en) | For the high performance polymer composite produced lathes and preparation method thereof | |
| CN111978024B (en) | Powder bonding 3D printing soft rock alkali-activated material and application method thereof | |
| CN104355635A (en) | Casting material and preparation method and use thereof | |
| CN109608072B (en) | Geopolymer for metallurgical waste residue treatment and preparation method thereof | |
| CN107963845B (en) | Preparation process of self-compacting concrete and preparation of special modified additive |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: Three road 250200 Shandong Zhangqiu Economic Development Zone Mingshui industrial No. 2018 Applicant after: Zhou Wei Address before: 250100, No. 1704, block B, business building, Licheng District, Licheng District, Shandong, Ji'nan Applicant before: Zhou Wei |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHANDONG NANUO NEW MATERIAL TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: ZHOU WEI Effective date: 20140312 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20140312 Address after: Ji'nan city Zhangqiu Industrial Economic Development Zone Mingshui three road 250200 No. 1626 in Shandong Province Patentee after: SHANDONG NANO NEW MATERIAL TECHNOLOGY CO., LTD. Address before: Three road 250200 Shandong Zhangqiu Economic Development Zone Mingshui industrial No. 2018 Patentee before: Zhou Wei |