CN102357700A - Full-automatic tin-soldering machine and tin-soldering method thereof - Google Patents
Full-automatic tin-soldering machine and tin-soldering method thereof Download PDFInfo
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- CN102357700A CN102357700A CN201110273379XA CN201110273379A CN102357700A CN 102357700 A CN102357700 A CN 102357700A CN 201110273379X A CN201110273379X A CN 201110273379XA CN 201110273379 A CN201110273379 A CN 201110273379A CN 102357700 A CN102357700 A CN 102357700A
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Abstract
The invention discloses a full-automatic tin-soldering machine. The full-automatic tin-soldering machine comprises a jig, a fixing frame, a vertical power device, a transverse power device, a soldering flux container, a soldering furnace and a tin dross scraping device, wherein the jig is used for containing an element to be tin-soldered; the fixing frame is used for mounting the jig; the vertical power device drives the fixing frame to move in the vertical direction; the transverse power device drives the fixing frame to move in the transverse direction; the soldering flux container contains a soldering flux and is used for binding the soldering flux on the element to be tin-soldered which is moved in place by the jig; the soldering furnace contains tin liquor and is used for tin-soldering the element to be tin-soldered which is moved in place by the jig and is bound with the soldering flux; and the tin dross scraping device is used for scraping tin dross on the surface of the tin liquor in the soldering furnace. The machine can automatically finish tin-soldering by only placing the element to be tin-soldered on the jig; compared with the traditional manual operation, the tin-soldering processes for more elements can be finished within shorter time, thus, the full-automatic tin-soldering machine has high production efficiency, can effectively lower the production cost, and has higher safety; and in addition, due to the adoption of automatic operation, the accuracy is higher, and the quality of products can be guaranteed.
Description
Technical field
The present invention relates to a kind of tin-soldering device, particularly relate to a kind of full-automatic scolding tin machine.
Background technology
Soldering tin technique is all very general in the manufacturing of various electronic components, and its basic step mainly comprises retaining element, sticking scaling powder, and element etc. is taken off in welding; Traditional scolding tin mode generally all is manual operations, and efficient is low; Cost is higher, and in the scolding tin security, can not get better guarantees, in addition because the scolding tin element is all less; Precision prescribed is higher, and it is more to influence the unfavorable factor of handwork, and precision can not get guaranteeing; Final defective products rate is higher, it is thus clear that be necessary to make improvement.
Summary of the invention
To the problems referred to above, the invention provides a kind of full-automatic scolding tin machine and tin-soldering method thereof.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of full-automatic scolding tin machine comprises
At least onely be used to place the tool of treating the scolding tin element;
One installs the fixed mount of said tool;
One drives the vertical power set of said fixed mount in movement in vertical direction;
One drives the lateral dynamics device of said fixed mount in transverse movement;
One is loaded with scaling powder, and is positioned on the movement locus of said tool, is used for the flux container of treating the sticking scaling powder of scolding tin element to being moved into place by said tool;
One is loaded with tin liquor, and is positioned on the movement locus of said tool, is used for moved into place and be stained with the brazier of treating scolding tin element scolding tin of scaling powder by said tool; And
One be used to strike off tin liquor surface in the said tin stove scruff scrape the scruff device.
Be provided with in the above-mentioned flux container with said tool on treat the flux bath that the scolding tin element is corresponding, this flux bath is installed on one and drives on the lowering or hoisting gear of the scaling powder in its rise or the flux container of submerging.
The above-mentioned scruff device of scraping comprises the tin scraping slag plate and can drive the tin liquor surface of tin scraping slag plate in the said brazier through to take away the tin scraping slag plate drive unit of tin liquor surface scruff.
The above-mentioned scruff device of scraping comprises that also one is positioned at the other scruff feeder of said brazier, and this scruff feeder is positioned at said tin scraping slag plate and scrapes a side of leaving brazier behind the scruff.
Above-mentioned tin scraping slag plate front end is provided with the flanging of downward folding, and said tin scraping slag plate drive unit comprises and drives the lateral dynamics cylinder that the tin scraping slag plate moves along front and rear direction and drive the vertical power cylinder that the tin scraping slag plate moves in the vertical direction.
Above-mentioned fixed mount has two fixed arms, through turning gear the relative clamping device of two positions is installed respectively on two fixed arms, and wherein a turning gear is connected with power motor, and said tool is clipped between the relative clamping device of said two positions.
The detector of surveying tin liquor face height in the tin stove is installed on the above-mentioned fixed mount.
Above-mentioned detector comprise the adjacent titanium alloy of two positions rod and respectively with two titanium alloy rods as two switch bit, the detection circuit of conducting when two titanium alloys rod is communicated with.
Above-mentioned vertical power set comprise vertical rail bracket and vertical power motor, and said fixed mount is slidingly mounted on the vertical guideway frame, and are in transmission connection with said vertical power motor; Said traverse gear comprises cross track frame and lateral dynamics motor, and said vertical rail bracket is slidingly mounted on the said cross track frame, and is connected with said lateral dynamics drive of motor.
The tin-soldering method of above-mentioned full-automatic scolding tin machine may further comprise the steps:
Step 1: will be mounted with the tool of treating the scolding tin element and be installed on the fixed mount;
Step 2: fixed mount band tool moves to the flux container top, and tool decline afterwards makes treats that the scolding tin element is stained with scaling powder, rises subsequently and separates with scaling powder;
Step 3: fixed mount band tool moves to tin stove top, and scrapes the scruff that the scruff device is scraped the interior tin liquor of detin stove surface, and the feasible scolding tin element of treating of tool decline is afterwards invaded tin liquor, rises behind the completion scolding tin and separates with tin liquor;
Step 4: take off the element on the tool, accomplish a soldering.
The invention has the beneficial effects as follows: the invention provides a kind of full automatic tin-soldering device, only need on tool, place and treat the scolding tin element, equipment can be accomplished scolding tin automatically; Compare the traditional-handwork operation, the present invention can accomplish the more soldering tin technique of multicomponent in the shorter time; Therefore possess high production efficiency, can effectively reduce production costs, and possess higher security; Owing to automatic job, precision is higher in addition, and the quality of product can be protected.
Description of drawings
In order to be illustrated more clearly in the technical scheme in the embodiment of the invention, the accompanying drawing of required use is done simple declaration in will describing embodiment below.Obviously, described accompanying drawing is a part of embodiment of the present invention, rather than whole embodiment, those skilled in the art under the prerequisite of not paying creative work, other designs and the accompanying drawing that can also obtain according to these accompanying drawings:
Fig. 1 is a perspective view of the present invention;
Fig. 2 is the structural representation of flux bath and lowering or hoisting gear among the present invention;
Fig. 3 is a structural representation of scraping the scruff device among the present invention;
Fig. 4 is the structural representation of fixed mount among the present invention;
Fig. 5 is the circuit theory diagrams of detector.
The specific embodiment
Below will combine embodiment and accompanying drawing that the technique effect of design of the present invention, concrete structure and generation is carried out clear, intactly description, to understand the object of the invention, characteristic and effect fully.Obviously; Described embodiment is a part of embodiment of the present invention, rather than whole embodiment, based on embodiments of the invention; Other embodiment that those skilled in the art is obtained under the prerequisite of not paying creative work all belong to the scope that the present invention protects.
With reference to Fig. 1, a kind of full-automatic scolding tin machine provided by the present invention, each element concentrates on the support body 0, and wherein this support body 0 is provided with:
One or more tools 1 are generally a strip, offer draw-in groove or hole clipping above, and each draw-in groove or hole clipping can clamp placement one and treat the scolding tin element, and whole like this tool 1 just can be placed a plurality of scolding tin elements of treating;
One fixed mount 2 is used to install and fix tool 1;
One vertical power set 3 are used for drive fixing frame 2 and move in vertical direction;
One lateral dynamics device 4 is used for the transversely motion of drive fixing frame 2 in level;
So, through vertical power set 3 and lateral dynamics device 4, fixed mount 2 can to move different stations, form a movement locus in the transversely motion of vertical and level; As preferred implementation, among the present invention, vertical power set 3 comprise vertical rail bracket 31 and vertical power motor 32; Fixed mount 2 is slidingly mounted on the vertical guideway frame 31; And be in transmission connection with vertical power motor 32, through the power that vertical power motor 32 provides, fixed mount 2 can be implemented in the slip in vertical guideway frame 31 travel range that limits; Shown in figure; The transmission of vertical power motor 32 and fixed mount 2 can be adopted the fit form of screw flight, can certainly adopt linear electric motors or other schemes; Accordingly; Traverse gear 4 comprises cross track frame 41 and lateral dynamics motor 42, and said vertical rail bracket 31 is slidingly mounted on the said cross track frame 41, and is in transmission connection with said lateral dynamics motor 42; Under this structure; Fixed mount 2 is assemblied on the vertical rail bracket 31, so the motion of the horizontal cross of fixed mount 2, is accomplished on cross track frame 41 by vertical rail bracket 31; Certainly, except this scheme, it also is feasible fixed mount 2 not being assemblied on the vertical rail bracket 31.
One flux container 5; Inside is loaded with scaling powder, is used for to treating that the scolding tin element glues scaling powder, for realizing its function; Flux container 5 can be positioned on the movement locus of tool 1; With when fixed mount 2 moves into place, the scolding tin element of treating on the tool 1 just moves to the scaling powder place of splendid attire in the flux container 5, adheres to needed scaling powder;
One brazier 6, inside is loaded with the high temperature tin liquor, is used for carrying out scolding tin to the scolding tin element of treating of the scaling powder that is stained with; For realizing its function; Brazier 6 can be positioned on the movement locus of tool 1, and with when fixed mount 2 moves into place, the scolding tin element of treating on the tool 1 just moves to the high temperature tin liquor place of splendid attire in the brazier 6; Contact with tin liquor, and when separating, accomplish scolding tin;
When contacting with air owing to the high temperature tin liquor in addition; Can form one one-tenth oxide-film is scruff; In order not influence scolding tin, need before each scolding tin, unnecessary scruff scraped, so the present invention also be provided with one be used to scrape the surperficial scruff of tin liquors in the detin stove 6 scrape scruff device 7.
In soldering tin technique, treat that the scolding tin element need be at the partly sticking scaling powder of scolding tin, this step needs higher precision usually; Too much or very few sticking to prevent scaling powder, however the scaling powders in the flux container 5 are easy to receive external interference and produce fluctuation on the surface because its density is less; The interference of being fluctuateed is then treated the scolding tin element when gluing scaling powder, and precision just can not get guaranteeing preferably; In order to address this problem, the invention provides special improvement project, as shown in Figure 2; Can in flux container 5, be provided with tool 1 on treat the corresponding flux bath of scolding tin element 51; This flux bath 51 is installed on the lowering or hoisting gear 52 of the scaling powder in its rise of driving or the flux container 5 of submerging, because motion amplitude is less, lowering or hoisting gear 52 can adopt hydraulic cylinder or cylinder; Flux bath 51 can be designed as groove shape, is used for treating that to pinned the scolding tin element uses, and also can be designed as the sticking formula of hair, is used for using to the SMD scolding tin element of treating; And flux bath 51 can design lessly, as long as volume or capacity are able to just hold or contact the scolding tin position of treating the scolding tin element; Its working method is: in the time need not gluing scaling powder, flux bath 51 is fallen in the scaling powder of 5 splendid attires of flux container, when needs glue scaling powder; Tool 1 moves to flux container 5 tops, and under the state of following viscosity reduction scaling powder, lowering or hoisting gear 52 drives flux baths 51 and rises by a small margin; Leave the scaling powder liquid level, take up enough scaling powders simultaneously, have the tool 1 of treating the scolding tin element and flux bath 51 each other near; Make and treat that the scolding tin element needs the position of scolding tin to touch the scaling powder in the flux bath 51; Accomplish the action of sticking scaling powder, tool 1 rises afterwards, and flux bath 51 declines simultaneously fall after rise in the flux container 5.
As previously mentioned; Scraping the effect of scruff device 7, is in order to take away the oxide-film scruff on tin liquor surface in the brazier 6, can to accomplish scolding tin smoothly so that treat the scolding tin element; Its implementation is more; Describe with more excellent embodiment at this, among this embodiment as shown in Figure 3, scrape scruff device 7 and comprise tin scraping slag plate 71 and can drive tin scraping slag plate 71 and tin scraping slag plate drive unit 72; Tin scraping slag plate drive unit 72 is used to drive the tin liquor surface process of tin scraping slag plate 71 in the said brazier 6, thereby takes away the scruff on tin liquor surface.
According to the difference of manner of execution, tin scraping slag plate drive unit 72 can adopt schemes such as motor, cylinder, hydraulic cylinder, need drive the action of scraping 7 two dimensions of scruff device at least; For example, tin scraping slag plate drive unit 72 can possess one cooperate motor pivot structure, and one the horizontally set of horizontal cross locomotivity is provided power cylinder; When needs are scraped scruff; Pivot structure makes tin scraping slag plate 71 certain angle that pivots down, and a side of tin scraping slag plate 71 drops to scrapes the scruff position, provides this moment the power cylinder of lateral dynamics to drive tin scraping slag plate 71 and moves; Move towards opposite side from a side of tin stove 6 interior tin liquor faces, thereby scruff is blown off.
In addition also can be shown in Fig. 1 and 3, will scrape 7 designs of scruff device at tin stove 6 rear sides, tin scraping slag plate drive unit 72 is designed to drive the lateral dynamics cylinder 721 that tin scraping slag plate 71 moves along front and rear direction and can drives the vertical power cylinder 722 that tin scraping slag plate 71 moves in the vertical direction; Simultaneously for the ease of scraping scruff; The flanging of on tin scraping slag plate 71 Front-end Design, rolling over downwards 711 when tin scraping, is descended by vertical power cylinder 722 band tin scraping slag plates 71 earlier; Making flanging 711 drop to scruff contacts; Can scrape the position of scruff, lateral dynamics cylinder 721 work afterwards, drive tin scraping slag plate 71 from the front side of tin stove 6 side shifting backward; Can the scruff unification be scraped tin stove 6 rear sides, make scruff can not have influence on follow-up scolding tin.Along with the increasing progressively of service time, scruff can be cumulative in addition, therefore can be other at brazier 6; And rear side designs a scruff feeder (not shown), and when tin scraping slag plate 71 was scraped scruff backward and put in place, scruff can be extruded to such an extent that leave tin stove 6; And fall in the scruff feeder unified the collection.
In the technical scheme of the present invention, settle tin element to be welded, fix tool 1 through fixed mount 2 simultaneously through tool 1; So can be so that tool 1 is convenient to dismounting, as shown in Figure 4, as preferable embodiment; Fixed mount 2 can adopt the structure of clamping fixture 1, and wherein fixed mount 2 has on two fixed arms, 21, two fixed arms 21 and through turning gear 22 the relative clamping device of two positions 23 is installed respectively; Quantity according to clamping fixture 1 is different; Can design a pair of or manyly to clamping device 23 and corresponding turning gear 22, wherein, each is connected with power motor 24 to a turning gear 22 in the clamping device 23; Each tool 1 is clipped on the relative clamping device of two positions 23, between the promptly a pair of clamping device 23; The main meaning of this structure is, install tool 1 through clamping device 23 after, can give turning gear 22 through power motor 24 transmissions; Make clamping device 23 rotate, turn an angle that what can be matched with difformity, structure like this treats the scolding tin element thereby can drive tool 1; Suitability is outstanding; And after element is invaded the tin liquor of brazier 6 and risen, can make tool 1 in certain angle, swing by a small margin, get rid of unnecessary tin liquor through power motor 24; Prevent that too much tin liquor is coated to unnecessary structure, on the enamel-cover film.
In addition; Along with increasing progressively of scolding tin number of times, the tin liquor in the tin stove 6 reduces gradually, and liquid level descends thereupon gradually; If put down tool and treat the scolding tin element with identical height and position all the time; Obviously can not accomplish scolding tin smoothly, so the present invention need be provided with a detector 25, can it be installed on the fixed mount 2.
The implementation of detector 25 is more; For example can adopt apart from sensing; And as preferred embodiment of the present invention; Can be like Fig. 1 and shown in Figure 5, detector 25 wherein comprise the adjacent titanium alloy of two positions rod 251 and respectively with two titanium alloys rod 251 as two switch bit, the detection circuit of conducting when two titanium alloys rod is communicated with; Its working method is that when two titanium alloys rod, 251 contact tin liquors, tin liquor is equivalent to conductor; Can make the whole conducting of detection circuit, this moment, detection circuit produced signal, through the calculating of control system; Can obtain the numerical value of tin liquor height; According to this numerical value, then the tool 1 suitable height that just can descend makes scolding tin to accomplish smoothly.It is thus clear that detector 25 also needs one to drive its height adjuster 26 that can rise, descend, so just can not hamper tool 1 and treat the scolding tin of scolding tin element, height adjuster 26 wherein can adopt the mode of motor matching track or screw rod.
Full-automatic scolding tin machine provided by the present invention, the tin-soldering method during its work can reduce following steps:
Step 1: will be mounted with the tool 1 of treating the scolding tin element and be installed on the fixed mount 2;
Step 2: fixed mount 2 band tools 1 move to flux container 5 tops, and tool 1 descends afterwards, and the also corresponding rising of flux bath 51; Make and treat that the scolding tin element is stained with the scaling powder in the flux bath 51; Tool 1 rises subsequently, and flux bath 51 descends, and is separated from each other;
Step 3: fixed mount 2 band tools 1 move to tin stove 6 tops; And scrape the scruff that scruff device 7 is scraped tin liquor surface in the detin stove 6; And after detector 25 was surveyed the scolding tin liquid level, tool 1 decline makes treated scolding tin element intrusion tin liquor, rises behind the completion scolding tin and separates with tin liquor; In addition, with after tin liquor is separated,, can make tool 1 swing several times by a small margin, the unnecessary scolding tin on the arrangement element is got rid of through power motor 24 at tool 1;
Step 4: after treating that tool 1 is got back to initial station, take off the element on the tool 1, accomplish a soldering; The tool 1 of setting one's heart is installed again and is treated the scolding tin element, can begin the soldering tin technique of a new round.
It is thus clear that, only need on tool, place and treat the scolding tin element, equipment can be accomplished scolding tin automatically; Compare the traditional-handwork operation, the present invention can accomplish the more soldering tin technique of multicomponent in the shorter time; Therefore possess high production efficiency, can effectively reduce production costs, and possess higher security; Owing to automatic job, precision is higher in addition, and the quality of product can be protected.
Certainly; The invention is not limited to above-mentioned embodiment; Those of ordinary skill in the art also can make equivalent variations or replacement under the prerequisite of spirit of the present invention, modification that these are equal to or replacement all are included in the application's claim institute restricted portion.
Claims (10)
1. a full-automatic scolding tin machine is characterized in that: comprise
At least onely be used to place the tool (1) of treating the scolding tin element;
One installs the fixed mount (2) of said tool (1);
One drives the vertical power set (3) of said fixed mount (2) in movement in vertical direction;
One drives the lateral dynamics device (4) of said fixed mount (2) in transverse movement;
One is loaded with scaling powder, and is positioned on the movement locus of said tool (1), is used for the flux container (5) of treating the sticking scaling powder of scolding tin element to being moved into place by said tool (1);
One is loaded with tin liquor, and is positioned on the movement locus of said tool (1), is used for moved into place and be stained with the brazier of treating scolding tin element scolding tin (6) of scaling powder by said tool (1); And
One be used to strike off the interior tin liquor of said tin stove (6) surface scruff scrape scruff device (7).
2. a kind of full-automatic scolding tin machine according to claim 1; It is characterized in that: be provided with in the said flux container (5) with said tool (1) on treat the corresponding flux bath of scolding tin element (51), this flux bath (51) is installed on one and drives on the lowering or hoisting gear (52) of the scaling powder in its rise or the flux container of submerging (5).
3. a kind of full-automatic scolding tin machine according to claim 1 is characterized in that: the said scruff device (7) of scraping comprises tin scraping slag plate (71) and can drive the tin liquor surface of tin scraping slag plate (71) in the said brazier (6) through to take away the tin scraping slag plate drive unit (72) of tin liquor surface scruff.
4. a kind of full-automatic scolding tin machine according to claim 3; It is characterized in that: the said scruff device (7) of scraping comprises that also one is positioned at the other scruff feeder of said brazier (6), and this scruff feeder is positioned at said tin scraping slag plate (71) and scrapes a side of leaving brazier (6) behind the scruff.
5. according to claim 3 or 4 described a kind of full-automatic scolding tin machines; It is characterized in that: said tin scraping slag plate (71) front end is provided with the flanging (711) of downward folding, and said tin scraping slag plate drive unit (72) comprises and drives the lateral dynamics cylinder (721) that tin scraping slag plate (71) moves along front and rear direction and drive the vertical power cylinder (722) that tin scraping slag plate (71) moves in the vertical direction.
6. a kind of full-automatic scolding tin machine according to claim 1; It is characterized in that: said fixed mount (2) has two fixed arms (21); Through turning gear (22) the relative clamping device of two positions (23) is installed respectively on two fixed arms (21); Wherein a turning gear (22) is connected with power motor (24), and said tool (1) is clipped between the relative clamping device of said two positions (23).
7. a kind of full-automatic scolding tin machine according to claim 1 is characterized in that: the detector (25) of surveying the interior tin liquor face of tin stove (6) height is installed on the said fixed mount (2).
8. a kind of full-automatic scolding tin machine according to claim 7; It is characterized in that: said detector (25) comprise the adjacent titanium alloy of two positions rod (251) and respectively with two titanium alloys rods (251) as two switch bit, the detection circuit of conducting when two titanium alloys rods (251) are communicated with.
9. a kind of full-automatic scolding tin machine according to claim 1; It is characterized in that: said vertical power set (3) comprise vertical rail bracket (31) and vertical power motor (32); Said fixed mount (2) is slidingly mounted on the vertical guideway frame (31), and is in transmission connection with said vertical power motor (32); Said traverse gear (4) comprises cross track frame (41) and lateral dynamics motor (42), and said vertical rail bracket (31) is slidingly mounted on the said cross track frame (41), and is in transmission connection with said lateral dynamics motor (42).
10. the tin-soldering method of a kind of full-automatic scolding tin machine according to claim 1 is characterized in that: may further comprise the steps:
Step 1: will be mounted with the tool (1) of treating the scolding tin element and be installed on the fixed mount (2);
Step 2: fixed mount (2) band tool (1) moves to flux container (5) top, and tool (1) decline afterwards makes treats that the scolding tin element is stained with scaling powder, rises subsequently and separates with scaling powder;
Step 3: fixed mount (2) band tool (1) moves to tin stove (6) top; And scrape the scruff that scruff device (7) is scraped the interior tin liquor of detin stove (6) surface; Tool (1) decline afterwards makes treats scolding tin element intrusion tin liquor, rises behind the completion scolding tin and separates with tin liquor;
Step 4: take off the element on the tool (1), accomplish a soldering.
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