Automatic transmission and the upender of two chassis bed countershaft class parts
Technical field
The present invention relates to a kind of automatic conveyor, relate in particular to a kind of automatic transmission and upender of two chassis bed countershaft class parts.
Background technology
The two ends turning processing of axial workpiece, at present the method that adopts is: a working shaft-like part end wherein on a numerically controlled lathe earlier, after machining, take out the workpiece that an end has processed, manually with the workpiece tune, send into next numerically controlled lathe then with the other end of processing work.Because of the taking-up of workpiece, reverse end for end, send into and all need manually-operated to finish, so a people can only keep an eye on two chassis beds, so labor productivity is low, again because of processing axial workpiece in enormous quantities, labour intensity is big, and dull repeated operation makes the people tired easily, the influence safety in production.
Also having a kind of method in addition is to adopt automatic double end turning lathe, is a kind of double end turning lathe the Chinese invention patent " double end turning lathe and technology thereof " of CN02122581.8 (publication number is CN1463814A) has disclosed as an application number.But the complex structure of this double end turning lathe, price height (780,000 yuan every of present prices), for the production in enormous quantities of medium-sized and small enterprises, neither optimal selection.
Summary of the invention
Technical problem to be solved by this invention is that a kind of automatic transmission and upender that is arranged between the logical numerically controlled lathe of two Daeporis is provided at above-mentioned prior art present situation, can transmit automatically the workpiece between two chassis beds and reverse end for end to operate, to realize the two ends processing of auto-alignment class part, effectively reduce operator's labour intensity, and can realize that a people keeps an eye on four groups of lathes (i.e. eight chassis beds), raises labour productivity greatly.
The present invention solves the problems of the technologies described above the technical scheme that adopts: a kind of automatic transmission and upender of two chassis bed countershaft class parts, it is characterized in that: comprise first translator unit, tune part and second translator unit that are arranged between first lathe and second lathe, the tune part is between first translator unit and second translator unit; Wherein first translator unit comprises first belt driver that the workpiece after first machined into is sent to tune part the place ahead to the right, link to each other by guided plate between first belt driver and the tune part, the top of first belt driver is provided with and stops that workpiece continues first striker plate of right lateral, and this first striker plate is obliquely installed workpiece to be caused guided plate and slides to the tune part through guided plate; The tune part comprises support body, the support body top is provided with in order to accept the supporting of the workpiece of coming through the guided plate slippage, described supporting is driven and energy 180 degree rotations by the rotating shaft that activity is located on the support body, and the top of supporting is provided with energy left and right sides slippage and will be positioned at the push rod that the workpiece on the supporting ejects to the right; Second translator unit comprises second belt driver that the workpiece that will eject from supporting transmits to the right, the place ahead of second belt driver is provided with material receiver, the top of second belt driver is provided with and stops that workpiece continues second striker plate of right lateral, this second striker plate is obliquely installed to cause described material receiver through the workpiece that second belt driver sends, and described material receiver is installed in order on the lifting device in the feed well that the workpiece in the material receiver is sent to second lathe.
Belt in above-mentioned first belt driver and second belt driver is that two round belts are formed side by side.This belt composition is convenient to shaft-like workpiece is constrained on the belt, workpiece skids off before and after can constraining in and not understanding between two round belts, and this belt composition is simple, in addition belt be winding on a plurality of belt pulleys, one of them belt pulley is by driven by motor rotation and as driving wheel.
Above-mentioned supporting is the V-shaped groove piece, supporting is fixed on the rotating disk, described rotating shaft is fixed on the middle part of rotating disk lower surface, have the axis hole that wears for rotating shaft on the described support body, described rotating shaft is installed in the described axis hole by upper bearing (metal) and lower bearing, and fixedly there is gear the lower end that exposes outside the rotating shaft of support body below, and the below of support body also is provided with first cylinder, tooth bar is fixedly arranged, this tooth bar and described gear drive engagement on the piston rod of first cylinder.
It more than is the concrete specific implementation that drives supporting 180 degree rotations, utilize first cylinder to drive, by the rack-and-pinion transmission principle, can better control rotating shaft and only carry out 180 degree rotations again, certain rotating shaft also modes such as available hydraulic, machinery or stepper motor drives.
For realizing that preferably automation transmits, have perforation on above-mentioned rotating disk and the supporting, the below of described support body also is provided with in order to identify workpiece whether enter first photoelectric sensor in the supporting, this first photoelectric sensor be positioned at described perforation under.In workpiece entered supporting, first photoelectric sensor sent signal, controlled first cylinder and drove the tune that rotating shaft Rotate 180 degree is realized workpiece.
Above-mentioned push rod is fixed on the slide block, and this slide block set is located on the laterally steering bar of first support and only can be along its left and right sides slippage, and described slide block is fixed on the piston rod of second cylinder.Slide block constrains on the laterally steering bar of first support, guarantees that slide block can deflection, and slide block is realized the left and right sides slippage of slide block and push rod by the drive of second cylinder in addition.
Above-mentioned lifting device comprises second support that is positioned at second belt driver the place ahead, the vertical guide post of second support is provided with two energy slider guide of slippage up and down, link together by rod member between these two slider guides, described rod member is fixed on the piston rod of the 3rd cylinder, described material receiver is V-shaped, the two ends at the rear portion of material receiver are rotatably connected on the slider guide, also be provided with between material receiver and the slider guide and make material receiver keep the extension spring of deflection forward, collision block is also fixedly arranged at the top of described second support, this collision block can and the vertical walls of material receiver between keep off and joining, namely move on under the second support top state on material receiver, the vertical walls of described material receiver and collision block collide and make material receiver to post deflection.
This lifting device provides power by cylinder, the V-shaped workpiece that makes of material receiver is difficult for skidding off from material receiver in addition, and material receiver energy deflection, when material receiver upwards moves to the feed well anterior position of second lathe, by material receiver to post deflection, workpiece in the material receiver is taken advantage of a situation slip into feed well to treat the other end of the second machined into workpiece.
This device also comprises in order to identify workpiece whether entering second photoelectric sensor in the material receiver, and this second photoelectric sensor is positioned at the below of material receiver.In workpiece entered material receiver, second photoelectric sensor sent signal, and the control lifting device begins lifting work.
Compared with prior art, the invention has the advantages that: it adds first translator unit between the logical numerically controlled lathe (present price is 40,000 yuan every) of two Daeporis, tune part and second translator unit, the realization workpiece is delivered to second lathe from first lathe, and in the centre workpiece is reversed end for end, so just, can between the logical numerically controlled lathe of two Daeporis, realize operation automatically, alleviated operator's labour intensity, and can realize that a people keeps an eye on four groups of lathes (i.e. eight chassis beds), raise labour productivity greatly, the cost of this device is 1~20,000 yuan, with the automatic double end turning lathe ratio of employing, effect is basic identical, but investment declines to a great extent, and is the optimal selection of medium-sized and small enterprises working shaft-like part in enormous quantities.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention;
Fig. 2 is the I place enlarged drawing of Fig. 1;
Fig. 3 is that the A-A of Fig. 2 is to cutaway view Amplified image;
Fig. 4 is that the F of Fig. 1 is to enlarged drawing;
Fig. 5 is that the B-B of Fig. 2 is to cutaway view Amplified image;
Fig. 6 is that the C-C of Fig. 5 is to cutaway view Amplified image;
Fig. 7 is that the D-D of Fig. 1 is to cutaway view Amplified image;
Fig. 8 is that the E-E of Fig. 2 is to cutaway view Amplified image;
Fig. 9 is the II place enlarged drawing of Fig. 4;
Figure 10 is the III place enlarged drawing of Fig. 7.
The specific embodiment
Describe in further detail below in conjunction with the present invention of accompanying drawing embodiment.
Shown in Fig. 1~10, be a preferred embodiment of the present invention.
A kind of automatic transmission and upender of two chassis bed countershaft class parts, comprise first translator unit, tune part and second translator unit that are arranged between first lathe 1 and second lathe 2, the tune part is between first translator unit and second translator unit, and first lathe 1 and second lathe 2 are centre numerically controlled lathe; Wherein,
Shown in Fig. 1,2,3,4,9, first translator unit comprises and will be sent to first belt driver 3 in tune part the place ahead to the right through first lathe, 1 processed workpiece 10, link to each other by guided plate 4 between first belt driver 3 and the tune part, guided plate 4 is obliquely installed, the top of first belt driver 3 is provided with and stops that workpiece 10 continues first striker plate 31 of right lateral, and this first striker plate 31 is obliquely installed workpiece 10 to be caused guided plate 4 and slides to the tune part through guided plate 4.
Shown in Fig. 1,2,4, first belt driver 3 mainly comprises four belt pulleys 33 and belt 32, these four belt pulleys 33 are installed in by bearing 34 on the mandrel 35 that is fixed on pedestal and can rotate, belt 32 is walked around each belt pulley 33 successively and is formed closed circular, as driving wheel, it is the conventional design of belt driver to one of them belt pulley 33 by the driven by motor rotation.The main feature of this first belt driver 3 is that belt 32 is that two round belts are formed side by side, and each round belt is embedded in the groove of belt pulley 33.
Shown in Fig. 4~6, the tune part comprises that support body 5, support body 5 tops are provided with in order to accept the supporting 6 of the workpiece 10 of coming through guided plate 4 slippages, and supporting 6 is the V-shaped groove piece, supporting 6 is fixed on the rotating disk 12, and supporting 6 is driven and energy 180 degree rotations by the rotating shaft 7 that activity is located on the support body 5.Rotating shaft 7 is fixed on the middle part of rotating disk 12 lower surfaces, have the axis hole 51 that wears for rotating shaft 7 on the support body 5, rotating shaft 7 is installed in the axis hole 51 by upper bearing (metal) 71 and lower bearing 72, fixedly there is gear 13 lower end that exposes outside the rotating shaft 7 of support body 5 belows, the below of frame 5 also is provided with first cylinder 14, tooth bar 15 is fixedly arranged, this tooth bar 15 and gear 13 transmissions engagement on the piston rod of first cylinder 14.Have perforation 16 on rotating disk 12 and the supporting 6, the below of support body 5 also is provided with in order to identify workpiece 10 whether enter first photoelectric sensor 17 in the supporting 6, this first photoelectric sensor 17 be positioned at perforation 16 under.The top of supporting 6 is provided with energy left and right sides slippage and will be positioned at the push rod 8 that the workpiece 10 on the supporting 6 ejects to the right, push rod 8 is fixed on the slide block 81, this slide block 81 is set on the laterally steering bar 821 of first support 82 and only can be along its left and right sides slippage, laterally steering bar 821 has two, and slide block 81 is fixed on the piston rod of second cylinder 83.
Shown in Fig. 1,4,7,10, second translator unit comprises second belt driver 9 that the workpiece 10 that will eject from supporting 6 transmits to the right, the place ahead of second belt driver 9 is provided with material receiver 11, material receiver 11 is V-shaped, the top of second belt driver 9 is provided with and stops that workpiece 10 continues second striker plate 91 of right lateral, this second striker plate 91 is obliquely installed to cause material receiver 11 through the workpiece 10 that second belt driver 9 sends, and material receiver 11 is installed in order on the lifting device in the feed well 21 that the workpiece 10 in the material receiver 11 is sent to second lathe 2.
Shown in Fig. 1,4,7,10, second belt driver 9 mainly comprises two belt pulleys 93 and belt 92, and one of them belt pulley 93 is by motor and chain running part 94 driven rotary, and it is the conventional design of belt driver.The main feature of this second belt driver 9 is that belt 92 is that two round belts are formed side by side, and each round belt is embedded in the groove of belt pulley 93.
As Fig. 1,4,7, shown in 10, lifting device comprises second support 18 that is positioned at second belt driver, 9 the place aheads, the vertical guide post 181 of second support 18 is provided with two energy slider guide 182 of slippage up and down, link together by rod member 183 between these two slider guides 182, rod member 183 is fixed on the piston rod of the 3rd cylinder 184, the two ends at the rear portion of material receiver 11 are rotatably connected on the slider guide 182, also be provided with between material receiver 11 and the slider guide 182 and make material receiver 11 keep the extension spring 185 of deflection forward, collision block 186 is also fixedly arranged at the top of second support 18, this collision block 186 can and the vertical walls of material receiver 11 between keep off and joining, namely move on under second support, the 18 top states on material receiver 11, the vertical walls of material receiver 11 and collision block 185 collide and make material receiver 11 to post deflection.
There is individual aperture the below of material receiver 11, is provided with in order to identify workpiece 10 whether enter second photoelectric sensor 19 in the material receiver 11 under the aperture.
The automatic transmission of this two chassis bed countershaft class part and operation principle and the process of upender are as follows:
Process the shaft-like workpiece 10 of an end through first lathe 1, discharging mechanism 20 through first lathe 1 self is delivered to this workpiece 10 on the belt 32 of first belt driver 3, workpiece 10 constrains between two round belts and rocks before and after not understanding, 3 actions of first belt driver, workpiece 10 reaches first striker plate, 31 positions through belt 32, workpiece 10 is under the barrier effect of first striker plate 31, workpiece 10 is caused guided plate 4 and slide to through guided plate 4 on the V-shaped groove of supporting 6, first photoelectric sensor 17 sends signal, first cylinder, 14 strokes left, and then drive tooth bar 15 reach certain distances, 180 degree are rotated in driven gear 13 and rotating shaft 7, supporting 6 rotates 180 degree with rotating disk 12, realize the tune of workpiece 10, namely allow into processing that end of workpiece towards second lathe, second cylinder 83 backhaul to the right, to drive slide block 81 and push rod 8 moves to right, to be positioned at workpiece 10 on the supporting 6 and eject belt 92 to second belt driver 9 to the right, workpiece 10 constrains between two round belts and rocks before and after not understanding, 9 actions of second belt driver, workpiece 10 reaches second striker plate, 91 positions through belt 92, workpiece 10 is under the barrier effect of second striker plate 91, workpiece 10 is caused on the V-shaped material receiver 11, second photoelectric sensor 19 sends signal, 184 actions of the 3rd cylinder, promote slider guide 182, rod member 183 and material receiver 11 are up, when moving on on the material receiver 11 under second support, the 18 top states, the vertical walls of material receiver 11 and collision block 185 collide and make material receiver 11 overcome the pulling force of extension spring 185 to post deflection, workpiece 10 is routed up, be sent in the feed well 21 of second lathe 2, wait for the processing of 2 pairs of workpiece 10 other ends of second lathe.
The 3rd cylinder 184 downward backhauls after finishing, drive slider guide 182, rod member 183 and the material receiver 11 descending lower ends that are back to second support 18, second cylinder, 83 strokes left simultaneously, push rod 8 is withdrawed from from the V-shaped groove of supporting 6, then first cylinder, 14 strokes to the right, drive supporting 6 anti-turnbacks and reset, prepare to accept next workpiece 10.
The signal of aforementioned each photoelectric sensor is handled, and the sequence of movement of each cylinder is controlled by a programmable controller (POC).
What adopt among the present invention is common two numerically controlled lathes (present price is 40,000 yuan every) still, adds aforementioned means, and cost is 1~20,000 yuan, with the automatic double end turning lathe ratio of employing, effect is basic identical, declines to a great extent but invest, and be the optimal selection of medium-sized and small enterprises working shaft-like part in enormous quantities.