CN102354931B - Hot-line insulation tool consisting of multifunctional components - Google Patents
Hot-line insulation tool consisting of multifunctional components Download PDFInfo
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- CN102354931B CN102354931B CN 201110307411 CN201110307411A CN102354931B CN 102354931 B CN102354931 B CN 102354931B CN 201110307411 CN201110307411 CN 201110307411 CN 201110307411 A CN201110307411 A CN 201110307411A CN 102354931 B CN102354931 B CN 102354931B
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Abstract
本发明公开输电线路维护领域的一组多功能构件组成带电作业绝缘工具,包括从上至下依次设置绝缘平台,绝缘间隔和升降平台;所述绝缘平台包括:绝缘踏板、第一支撑板和第二支撑板,所述第二支撑板的中点枢接在中心支撑轴上,所述绝缘平台展开,所述第二支撑板的约束端与所述第一支撑板的第一端相互卡接,带电操作人员的重力通过第一支撑板和第二支撑板之间的卡接,传递到基础平台的底面上,其取得的技术效果是它能安全地将带电作业人员顶升到作业工作面,进行带电作业,并在带电作业过程中保证带电作业人员的人身安全。
The invention discloses a group of multifunctional components in the field of transmission line maintenance to form an insulating tool for live work, including an insulating platform, an insulating interval and a lifting platform arranged in sequence from top to bottom; the insulating platform includes: an insulating pedal, a first support plate and a second support plate. Two support plates, the midpoint of the second support plate is pivotally connected to the central support shaft, the insulating platform is unfolded, and the constraint end of the second support plate is engaged with the first end of the first support plate , the gravity of the live operator is transmitted to the bottom surface of the foundation platform through the clamping connection between the first support plate and the second support plate, and the technical effect obtained is that it can safely lift the live operator to the working surface , carry out live work, and ensure the personal safety of live work personnel during live work.
Description
技术领域 technical field
本发明涉及输电线路维护领域的一组多功能构件组成带电作业绝缘工具。The invention relates to an insulating tool for live work composed of a group of multifunctional components in the field of power transmission line maintenance.
背景技术 Background technique
随着近年来地区经济快速发展和大规模的城市建设,电力负荷需求持续大幅增长,同时用户对电力的质量和停电时间、次数和可靠性等提出了更高的要求。为此,开展了带电施工作业,以减少停电范围和停电时间,确保满足用户对电力的需求。With the rapid development of regional economy and large-scale urban construction in recent years, the demand for power load has continued to increase significantly. At the same time, users have put forward higher requirements for power quality, power outage time, frequency and reliability. For this reason, live construction work has been carried out to reduce the scope and duration of power outages and ensure that users' demand for power can be met.
目前,能快速到达事故地点的带电施工作业工具主要是10kV绝缘斗臂车,但由于事故地点的不确定,有时会出现10kV绝缘斗臂车不能到达带电作业工作地点的情况,在窄小街道、里弄、居住区、农田等地方因10kV绝缘斗臂车不能进入,往往无法开展带电作业;即使能进入,也往往阻塞交通、引起社会不良反响。同时10kV绝缘斗臂车价格昂贵,配备数量有限,不能长期占用。At present, the live construction tools that can quickly reach the accident site are mainly 10kV insulated bucket trucks. However, due to the uncertainty of the accident location, sometimes the 10kV insulated bucket truck cannot reach the live work site. In narrow streets, In alleys, residential areas, farmland and other places, because 10kV insulated bucket trucks cannot enter, it is often impossible to carry out live work; even if they can enter, they often block traffic and cause adverse social reactions. At the same time, the 10kV insulated arm truck is expensive, and the number of equipment is limited, so it cannot be used for a long time.
在绝缘斗臂车不能进入时,因为在10-110kV电力线路脚钉杆、电缆登杆及在杆间的存在较多的横旦和引线、因此在对10-110kV电力线路的中央导线进行带电缺陷处理和修补等情况下,无法安装绝缘平台,影响了带电作业的开展。跨越或穿越带电10-110kV电力线路时用毛竹搭建越线架不仅有危险、且工作量大、不绝缘When the insulated bucket truck cannot enter, because there are many cross-cuts and lead wires in the 10-110kV power line nail poles, cable climbing poles and between the poles, the central conductor of the 10-110kV power line is charged In the case of defect treatment and repair, the insulation platform cannot be installed, which affects the development of live work. When crossing or crossing live 10-110kV power lines, it is not only dangerous to build cross-line racks with moso bamboo, but also has a large workload and is not insulated
综上所述,迫切需要研制出适应上述环境的多种模块化、标准化、节时省力、价廉物美、安全可靠的载人带电作业绝缘工具。To sum up, there is an urgent need to develop a variety of modularized, standardized, time-saving, labor-saving, inexpensive, safe and reliable insulation tools for manned live work that adapt to the above-mentioned environment.
发明内容 Contents of the invention
本发明的目的是为了克服现有技术的不足,提供一组多功能构件组成带电作业绝缘工具,它安装简便,占地小。它能安全地将带电作业人员顶升到带电作业的作业位置,进行带电作业,并在带电作业过程中保证带电作业人员的人身安全。The object of the present invention is to overcome the deficiencies of the prior art, and provide a group of multifunctional components to form an insulating tool for live work, which is easy to install and occupies a small area. It can safely lift live workers to the live working position, carry out live work, and ensure the personal safety of live workers during live work.
实现上述目的的一种技术方案是:一组多功能构件组成带电作业绝缘工具,所述带电作业绝缘工具包括从上至下依次设置的绝缘平台,绝缘间隔和升降平台;A technical solution to achieve the above purpose is: a group of multi-functional components form a live work insulation tool, and the live work insulation tool includes an insulation platform, an insulation interval and a lifting platform arranged in sequence from top to bottom;
所述升降平台包括:相互平行设置的两个井字架、内支架以及液压小车,两个所述井字架的内侧成对相向设置竖直方向的导轨至所述井字架的底端,所述液压小车两侧设置滑轮,所述液压小车的顶面是安装内支架的安装平面,所述液压小车两侧的滑轮与所述导轨相互卡接,其特征在于:Described elevating platform comprises: two well-shaped frames arranged parallel to each other, inner brackets and hydraulic trolleys, the inner sides of two described well-shaped frames are oppositely provided with guide rails in a vertical direction to the bottom of the well-shaped frame, Pulleys are arranged on both sides of the hydraulic trolley, and the top surface of the hydraulic trolley is the installation plane for installing the inner bracket. The pulleys on both sides of the hydraulic trolley and the guide rail are engaged with each other. It is characterized in that:
所述绝缘平台包括基础平台,绝缘踏板和第一支撑板,所述绝缘踏板和第一支撑板在所述基础平台水平横向两侧是成对设置的;The insulating platform includes a basic platform, an insulating pedal and a first support plate, and the insulating pedal and the first supporting plate are arranged in pairs on both sides of the horizontal horizontal direction of the basic platform;
所述绝缘踏板通过旋转轴枢接在所述基础平台水平横向两侧的顶端;The insulating pedal is pivotally connected to the top ends of the horizontal and lateral sides of the foundation platform through a rotating shaft;
所述第一支撑板的第一端通过支撑轴枢接在所述基础平台水平横向两侧的底端,所述第一支撑板的第二端与所述绝缘踏板活动连接;The first end of the first support plate is pivotally connected to the bottom ends of the horizontal lateral sides of the foundation platform through a support shaft, and the second end of the first support plate is movably connected to the insulating pedal;
所述基础平台具有中部镂空结构,在所述中部镂空结构的底面上设置中心支撑轴,所述中心支撑轴位于所述底面的水平横向的中部,且所述中心支撑轴平行于所述支撑轴;所述绝缘平台还包括成对设置的第二支撑板,所述第二支撑板的中点枢接在所述中心支撑轴上,且所述第二支撑板是沿所述中心支撑轴轴向排列的;The base platform has a hollow structure in the middle, a central support shaft is arranged on the bottom surface of the hollow structure in the middle, the central support shaft is located in the middle of the horizontal direction of the bottom surface, and the central support shaft is parallel to the support shaft The insulating platform also includes a pair of second support plates, the midpoint of the second support plate is pivotally connected to the central support shaft, and the second support plate is along the central support shaft aligned;
所述第二支撑板分为约束端和自由端,The second support plate is divided into a constrained end and a free end,
所述绝缘平台合拢,所述第二支撑板保持水平,所述绝缘平台展开,所述第二支撑板的约束端与所述第一支撑板的第一端相互卡接,所述第二支撑板的自由端与所述基础平台的中部镂空结构的底面接触。The insulating platform is closed, the second supporting plate is kept horizontal, the insulating platform is unfolded, the restraining end of the second supporting plate is engaged with the first end of the first supporting plate, and the second supporting plate The free end of the plate is in contact with the bottom surface of the central hollow structure of the base platform.
进一步的,所述升降平台的两个井字架的内侧成对相向设置自锁装置;Further, the inner sides of the two well-shaped frames of the lifting platform are provided with self-locking devices in pairs;
所述自锁装置包括固定挡块、抓手、复位弹簧和平衡索;The self-locking device includes a fixed block, a grip, a return spring and a balance cable;
所述固定挡块沿所述井字架的水平横向架设在所述井字架上;The fixed block is erected on the well-shaped frame along the horizontal direction of the well-shaped frame;
所述抓手的第一端通过转动轴枢接在所述固定挡块上,所述抓手的第二端为由上抓持部和下抓持部所组成的凹口;The first end of the gripper is pivotally connected to the fixed block through a rotating shaft, and the second end of the gripper is a notch composed of an upper gripping portion and a lower gripping portion;
所述复位弹簧的第一端连接所述凹口的下抓持部,所述复位弹簧的第二端连接在所述固定挡块下方的井字架上;The first end of the return spring is connected to the lower grip part of the notch, and the second end of the return spring is connected to the well-tac-toe frame below the fixed block;
所述平衡索的第一端连接所述凹口的上抓持部,所述平衡索的第二端绕过固定于所述固定挡块上方的井字架上的滑轮后自然下垂;The first end of the balance cable is connected to the upper grip part of the notch, and the second end of the balance cable hangs down naturally after bypassing the pulley on the well-tac-toe frame fixed above the fixed block;
所述自锁装置平衡时,所述抓手与水平面是倾斜的,When the self-locking device is balanced, the grip is inclined to the horizontal plane,
所述自锁装置闭锁时,所述抓手与水平面是平行的。When the self-locking device is locked, the handle is parallel to the horizontal plane.
再进一步的,所述自锁装置解锁时,所述抓手与水平面是相垂直的。Still further, when the self-locking device is unlocked, the handle is perpendicular to the horizontal plane.
再进一步的,所述自锁装置上的所述固定挡块沿所述井字架的水平横向架设在所述井字架的纵向水平横梁上。Still further, the fixed block on the self-locking device is erected on the longitudinal horizontal beam of the well-shaped frame along the horizontal and transverse direction of the well-shaped frame.
再进一步的,所述自锁装置上的所述复位弹簧的第二端连接在所述固定挡块下方的井字架的立柱上。Still further, the second end of the return spring on the self-locking device is connected to the column of the well-tac-toe frame under the fixed block.
再进一步的,所述自锁装置上的滑轮固定在所述井字架的横向水平横梁或者所述井字架的纵向水平横梁上。Still further, the pulley on the self-locking device is fixed on the horizontal horizontal beam of the well-shaped frame or the longitudinal horizontal beam of the well-shaped frame.
进一步的,所述绝缘平台的绝缘踏板上设置与所述旋转轴垂直的导轨槽;所述第一支撑板的第二端通过移动轴与所述导轨槽活动连接。Further, the insulation pedal of the insulation platform is provided with a guide rail groove perpendicular to the rotation axis; the second end of the first support plate is movably connected with the guide rail groove through a moving shaft.
采用了本发明的一组多功能构件组成带电作业绝缘工具的技术方案,即在升降平台的顶端设置绝缘间隔和绝缘平台,所述绝缘平台通过第一支撑板的第一端和第二支撑板的约束端之间的卡接以及第二支撑板于基础平台的中部镂空结构的底面的接触,将带电作业人员的重力传递到基础平台的底面上,其取得的技术效果是它能安全地将带电作业人员顶升到带电作业的作业位置,进行带电作业,并在带点过程中保证带电作业人员的人身安全。Adopt the technical solution of a group of multi-functional components of the present invention to form an insulating tool for live work, that is, an insulating interval and an insulating platform are set on the top of the lifting platform, and the insulating platform passes through the first end of the first support plate and the second support plate The clamping connection between the restraining ends of the base plate and the contact of the second support plate with the bottom surface of the hollow structure in the middle of the foundation platform transmits the gravity of the live operator to the bottom surface of the foundation platform, and the technical effect is that it can safely The live working personnel are lifted to the working position of live working, carry out live working, and ensure the personal safety of the live working personnel during the live working process.
附图说明 Description of drawings
图1为本发明的一组多功能构件组成带电作业绝缘工具的整体结构示意图;Fig. 1 is the overall structure schematic diagram that a group of multi-functional components of the present invention form live working insulation tool;
图2a为本发明的一组多功能构件组成带电作业绝缘工具的绝缘平台展开结构示意图;Figure 2a is a schematic diagram of the unfolded structure of an insulation platform composed of a group of multifunctional components of the present invention to form an insulation tool for live work;
图2b为本发明的一组多功能构件组成带电作业绝缘工具的绝缘平台合拢结构示意图;Fig. 2b is a schematic diagram of the close-up structure of an insulating platform composed of a group of multifunctional components of the present invention to form an insulating tool for live work;
图2c为本发明的一组多功能构件组成带电作业绝缘工具的绝缘平台受力示意图;Fig. 2c is a schematic diagram of the stress on the insulating platform of a live working insulating tool composed of a group of multifunctional components of the present invention;
图3为本发明的一组多功能构件组成带电作业绝缘工具的雨天绝缘间隔上的绝缘支撑杆的端部结构示意图;Fig. 3 is a schematic diagram of the end structure of the insulating support rod on the rainy day insulating interval of a group of multifunctional components of the present invention composed of live working insulating tools;
图4为本发明的一组多功能构件组成带电作业绝缘工具的微调升降机构的结构示意图Fig. 4 is a structural schematic diagram of a fine-tuning lifting mechanism composed of a group of multifunctional components of the present invention to form an insulating tool for live work
图5a为内支架安装前本发明的一组多功能构件组成带电作业绝缘工具的升降平台上的自锁装置的结构示意图;Fig. 5a is a structural schematic diagram of a self-locking device on a lifting platform composed of a group of multifunctional components of the present invention before the installation of the inner bracket;
图5b为内支架安装前本发明的一组多功能构件组成带电作业绝缘工具的升降平台上的自锁装置闭锁状态下的抓手位置示意图;图5c为内支架安装前本发明的一组多功能构件组成带电作业绝缘工具的升降平台上的自锁装置解锁状态下的抓手位置示意图;Figure 5b is a schematic diagram of the position of the gripper in the locked state of a self-locking device on a lifting platform composed of a group of multifunctional components of the present invention before the inner bracket is installed; Figure 5c is a group of multifunctional components of the present invention before the inner bracket is installed Schematic diagram of the position of the gripper in the unlocked state of the self-locking device on the lifting platform of the insulating tool for live working composed of functional components;
图6为本发明的一组多功能构件组成带电作业绝缘工具的升降平台安装内支架前的结构示意图Fig. 6 is a schematic view of the structure of a lifting platform composed of a group of multifunctional components of the present invention, which is an insulating tool for live work, before the inner bracket is installed
图7a为本发明的一组多功能构件组成带电作业绝缘工具的升降平台的内支架结构示意图;Fig. 7a is a schematic diagram of the inner bracket structure of a lifting platform composed of a group of multifunctional components of the present invention for live working insulation tools;
图7b为本发明的一组多功能构件组成带电作业绝缘工具的升降平台的单节内支架结构侧视图;Fig. 7b is a side view of a single-section inner support structure of a lifting platform composed of a group of multifunctional components of the present invention for live working insulation tools;
图8为本发明的一组多功能构件组成带电作业绝缘工具的升降平台的液压小车结构示意图Fig. 8 is a structural schematic diagram of a hydraulic trolley composed of a group of multifunctional components of the present invention to form a lifting platform for live working insulation tools
图9为本发明的一组多功能构件组成带电作业绝缘工具的立体结构视图。Fig. 9 is a three-dimensional structural view of a group of multifunctional components of the present invention to form an insulating tool for live work.
具体实施方式 Detailed ways
请参阅图1至图9,为了能更好地对本发明的技术方案进行理解,下面通过具体地实施例,并结合图进行详细地说明:Please refer to Fig. 1 to Fig. 9, in order to better understand the technical solution of the present invention, the following will be described in detail through specific embodiments and in conjunction with the figures:
请参阅图1,图1为本发明的一组多功能构件组成带电作业绝缘工具,所述带电作业绝缘工具包括从上至下绝缘平台1,绝缘间隔2、微调升降机构3和升降平台,其中绝缘间隔2、微调升降机构3是现有技术,微调升降机构3为非必要零部件;Please refer to Fig. 1, Fig. 1 is that a group of multi-functional components of the present invention form live working insulating tool, described live working insulating tool comprises
请参阅图2a和图2b,本发明的带电作业绝缘工具的绝缘平台1包括基础平台11,绝缘踏板12、第一支撑板13和第二支撑板14,其中所述绝缘踏板12、第一支撑板13在所述基础平台11水平横向两侧是成对设置的;Please refer to Fig. 2 a and Fig. 2 b, the
所述绝缘踏板12通过旋转轴15枢接在所述基础平台11水平横向两侧的顶端;The
所述第一支撑板13的第一端通过支撑轴16枢接在所述基础平台11水平横向两侧的底端,所述第一支撑板13的第二端与所述绝缘踏板12活动连接;The first end of the
所述第一支撑板13的第二端与所述绝缘踏板12活动连接之间的活动连接是可以这样实现的:所述绝缘踏板12上设置与所述旋转轴15垂直的导轨槽18;所述第一支撑板13的第二端通过移动轴19与所述导轨槽18活动连接,即所述移动轴19能在所述导轨槽18内沿所述导轨槽18的轴向滑动。The flexible connection between the second end of the
所述绝缘平台1合拢,移动轴19滑向所述导轨槽18上靠近所述旋转轴15的一侧;所述绝缘平台1展开,移动轴19滑向导轨槽18上远离所述旋转轴15的一侧。The insulating
所述基础平台11具有中部镂空结构,所述中部镂空结构的底面设置中心支撑轴17,所述中心支撑轴17位于所述底面的水平横向的中部,且所述中心支撑轴17平行于所述支撑轴16;The
所述绝缘平台1的第二支撑板14也是成对设置的,所述第二支撑板14的中点枢接在所述中心支撑轴17上,且所述第二支撑板14是沿所述中心支撑轴17的轴向排列的;The
所述第二支撑板14分为约束端和自由端,所述绝缘平台1合拢,所述第二支撑板14保持水平;所述绝缘平台1展开,所述第二支撑板14的约束端与所述第一支撑板13的第一端相互卡接,所述第二支撑板14的自由端与所述基础平台11的中部镂空结构的底面接触。The second supporting
这样设计的目的在于通过第一支撑板13的第一端和第二支撑板14约束端的卡接以及第二支撑板14的自由端与基础平台11的中部镂空结构的底面的接触,能将所述施加在绝缘踏板12上的人的重力传递到基础平台11上,保证所述绝缘平台1重心的稳定,在使用过程中不发生侧翻,从而保证了作业人员的人身安全。The purpose of this design is to connect the first end of the
为了保证所述绝缘平台1展开时,所述第二支撑板14的约束端与所述第一支撑板13的第一端之间能够正确地卡接,所述绝缘平台1合拢,所述第二支撑板14保持水平的同时,成对设置的第二支撑板14中的两块所述第二支撑板14还应分别与位于所述基础平台11两侧的第一支撑板13的第一端之间保持接触。In order to ensure that when the insulating
图2a中,所述绝缘平台1展开,位于前侧的第二支撑板14的约束端与位于所述基础平台11右侧的第一支撑板13的第一端卡接,位于后侧的第二支撑板14的约束端与位于所述基础平台11左侧的第一支撑板13的第一端卡接。图2b中,所述绝缘平台1合拢,位于前侧的第二支撑板14的约束端与位于所述基础平台11右侧的第一支撑板13的第一端接触,位于后侧的第二支撑板14的约束端与位于所述基础平台11左侧的第一支撑板13的第一端接触。In Fig. 2a, the insulating
为了进一步保证带电作业人员的人身安全,所述绝缘平台1的绝缘踏板12的顶面上设置若干中心支撑孔110,请参阅图1,位于基础平台11水平横向两侧的绝缘踏板12的顶面上一共设置了八个中心支撑孔110,用以安装护栏,所述护栏的竖杆111插接在所述绝缘踏板12上的顶面上的中心支撑孔110内,所述护栏的围杆112通过T形三通管113和转角三通管114与所述竖杆111连接,所述围栏安装完成后,作业人员的人身安全有了进一步保证。In order to further ensure the personal safety of live workers, several central support holes 110 are arranged on the top surface of the insulating
下面通过图2c来说明所述本发明的一组多功能构件组成杆上带电作业平台的绝缘平台1,图2c只以位于所述基础平台11左侧的绝缘踏板12、第一支撑板13、和第二支撑板14为例,来对原理进行说明。The
带电作业人员站在绝缘踏板12上,并将自身的重力G施加在所述绝缘踏板12上,然后绝缘踏板12将所述重力G传递给第一支撑板13的第二端,为了保持以支撑轴16为中心的第一支撑板13的力矩的平衡,所述第一支撑板13的第一端受到一个下压力F1,该下压力F1来自第二支撑板14的约束端,而第二支撑板14的约束端也受到为下压力F1的反作用力,该反作用力为弹力N1;为了保持以中心支撑轴17为中心的第二支撑板14的力矩的平衡,所述第二支撑板14的自由端也受到另外一个向上的弹力N2,由于所述第二支撑板14的自由端与所述基础平台11的中部镂空结构的底面接触,所以所述弹力N2的施力者为基础平台11,相应地,所述基础平台11的底面也受到弹力N2的反作用力,该反作用力为下压力F。综上所述,通过第一支撑板13和第二支撑板14杠杆结构的传递,带电作业人员的重力G传递了基础平台11上,变成了对于基础平台11的下压力F,这样所述绝缘平台1重心能够保持稳定,从而保证带电作业人员的人身安全。Live workers stand on the insulating
同时,为了保证所述绝缘平台能安全地从相间穿过,其尺寸也是有讲究的。比如说,目前10kV供电线路两相间的距离为60cm,所以所述绝缘平台1合拢,所述绝缘平台1的顶面尺寸60×40cm,所述绝缘平台1展开,所述绝缘平台的顶面尺寸为60×180cm。在对其它规格的供电线路进行带电操作时,所述绝缘平台的尺寸可以做出相应调整。At the same time, in order to ensure that the insulating platform can pass through the phases safely, its size is also particular. For example, the distance between the two phases of the current 10kV power supply line is 60cm, so the
请参阅图1,本发明的一组多功能构件组成带电作业绝缘工具上,位于所述绝缘平台1的下方的是绝缘间隔2,所述绝缘间隔2是现有的技术,所述绝缘间隔2由两块平行设置的玻璃纤维层压板21和设置于两块所述玻璃纤维层压板21之间的绝缘支撑杆22组成。Please refer to Fig. 1, a group of multifunctional components of the present invention form on the insulating tool for live work, what is positioned at the below of described insulating
所述的绝缘间隔2分为普通绝缘间隔和雨天绝缘间隔。The
图1中的杆上操作工具所采用的是雨天绝缘间隔。请参阅图3,请参阅图3,所述雨天绝缘间隔的绝缘支撑杆22包括玻璃纤维棒221和位于所述玻璃纤维棒221外圈的硅橡胶套222,其中所述玻璃纤维棒221是实心的;所述绝缘支撑杆22是可以通过如下技术手段与玻璃纤维层压板21之间实现固定的:在所述玻璃纤维棒221的端部套接铝合金外套223,所述铝合金外套223上设置螺栓孔,并在所述实心玻璃纤维棒221和所述铝合金外套223之间嵌入具有哈夫结构的铝合金内套224,使所述铝合金内套224的底面与所述玻璃纤维棒221的端面平行。所述绝缘支撑杆22与所述玻璃纤维层压板21固定时,随着螺栓在所述铝合金外套223上的螺栓孔内被拧紧,铝合金内套224因为被玻璃纤维层压板21的阻挡,在轴向保持静止,而铝合金外套223在轴向上向所述玻璃纤维棒221的端部发生移动,铝合金外套223的内壁斜面与铝合金内套224的外壁斜面发生相对位移,从而将铝合金内套224紧紧地包裹在玻璃纤维棒221上,从而铝合金外套223,铝合金内套224和绝缘支撑杆221变成一个有机的整体,这样既能提高绝缘间隔2的机械强度,又不会破坏玻璃纤维棒221的电气绝缘性能,满足使用环境的要求。The pole-operated tool in Figure 1 uses a rain-weather insulation interval. Please refer to Fig. 3, please refer to Fig. 3, the insulating
所述普通绝缘间隔中所述绝缘支撑杆22采用的也是玻璃纤维棒221,但为了减轻绝缘间隔的质量,所述玻璃纤维棒221通常是空心的,所述玻璃纤维棒221的外圈可以不设置硅橡胶套222,所述玻璃纤维棒221的两端按照与雨天绝缘间隔相同的方法设置所述铝合金外套223和铝合金内套224,并与所述玻璃纤维层压板21固定。The insulating
所述绝缘间隔2是可以直接设置于杆上抱箍平台4上的,但是为了进一步满足带电作业人员到达指定高度的要求,因此在所述绝缘间隔2和杆上抱箍平台4之间设置了微调升降机构3。The
所述绝缘间隔2是可以直接设置于所述杆间带电作业绝缘工具升降平台的顶端,但是为了进一步满足带电作业人员到达指定高度的要求,因此在所述绝缘间隔2和所述升降平台的顶端之间设置了微调升降机构3,该微调升降机构3也是现有技术。The
请参阅图4,所述微调升降机构3,包括两块上下平行设置上层压板、下层压板以及成对设置的第一连杆331和成对设置的第二连杆332。所述第一连杆331的中点和第二连杆332的中点通过转轴36枢接在一起,形成X形支架33;两个X形支架33分设于所述转轴36的轴向的两端;Please refer to FIG. 4 , the fine-
在所述X形支架33上,所述第一连杆331的第一端与所述下层压板的顶面枢接,所述第一连杆331的第二端与设置于所述上层压板底面的导向轴34活动连接;On the X-shaped bracket 33, the first end of the first connecting rod 331 is pivotally connected to the top surface of the lower laminate, and the second end of the first connecting rod 331 is connected to the bottom surface of the upper laminate. The guide shaft 34 is movably connected;
所述第二连杆332的第一端与所述上层压板的底面枢接,所述第二连杆332的第二端与设置于所述下层压板顶面上的丝杆32活动连接;The first end of the second connecting rod 332 is pivotally connected to the bottom surface of the upper laminate, and the second end of the second connecting rod 332 is movably connected to the screw rod 32 arranged on the top surface of the lower laminate;
所述丝杆32连接齿轮箱35,所述齿轮箱35上设置转动手柄31,通过转动手柄31,并由齿轮箱35带动丝杆32的运动,从而完成对于所述微调升降机构3的升降操作。The screw mandrel 32 is connected to a gear box 35, and a rotating handle 31 is arranged on the gear box 35. By turning the handle 31, the gear box 35 drives the screw mandrel 32 to move, thereby completing the lifting operation of the fine-
所述升降平台包括两个相互平行设置的两个井字架5和内支架6、以及液压小车7,两个所述井字架5的内侧成对相向设置竖直方向的导轨56至所述井字架5的底端,所述液压小车7两侧设置滑轮73,所述液压小车7的顶面是安装内支架6的安装平面,所述液压小车7两侧的滑轮73与所述导轨56相互卡接,使所述液压小车7可沿所述导轨56沿竖直方向滑动。所述液压小车7通过位于所述液压小车7两侧的滑轮73设置于两个井字架5内侧底端的两个导轨56之间。所述液压小车7的顶面是安装内支架6的安装平面,所述内支架6是由铝合金制成的,也可以是其它材料制成的。在竖直方向上,每一节所述内支架6的立柱63之间由不锈钢连接件64连接,第一节内支架6,即顶部一节的内支架6的顶端安装由微调升降机构3、绝缘间隔2和绝缘平台1所组成的整体,其中微调升降机构3为非必要部件,关于升降平台的以上内容都是现有技术。Described elevating platform comprises two two well-shaped frames 5 that are arranged parallel to each other and
相比于现有技术,本发明在所述井字架5的内侧成对相向设置了自锁装置4,请参阅图5a至图5c,图5a为本发明的一组多功能构件组成带电作业绝缘工具的升降平台的自锁装置4的结构示意图。Compared with the prior art, the present invention sets self-locking devices 4 in pairs opposite to each other on the inner side of the well-shaped frame 5, please refer to Fig. 5a to Fig. 5c, Fig. 5a is a group of multifunctional components of the present invention to form live working Schematic diagram of the structure of the self-locking device 4 of the lifting platform of the insulating tool.
所述自锁装置4包括固定挡块41,抓手42,复位弹簧43和平衡索44;其中固定挡块41沿所述井字架5的水平横向架设在所述井字架5上,所述抓手42的第一端通过转动轴45枢接在所述固定挡块41上,所述抓手42的第二端为由上抓持部和下抓持部所组成的凹口421;所述复位弹簧43的第一端连接所述凹口421的下抓持部,所述复位弹簧43的第二端连接在所述固定挡块41下方的井字架上;所述平衡索44的第一端连接所述凹口421的上抓持部,所述平衡索44的第二端绕过固定于所述固定挡块41上方的井字架5上的滑轮46后自然下垂。Described self-locking device 4 comprises fixed
在实际使用过程中,所述固定挡块41是沿所述井字架5的水平横向架设在所述井字架的纵向水平横梁上;所述复位弹簧43的第二端,一般都固定在所述固定挡块41下方的井字架5的立柱51上;所述滑轮46一般固定在所述固定挡块41上方的井字架5的横向水平横梁52或者纵向水平横梁53上;这样设计的目的在于增加所述自锁装置4的结构强度。In actual use, the fixed
图5a中,所述自锁装置4处于平衡状态,所述平衡索44产生的拉力与复位弹簧43所产生的拉力力矩相等,所述抓手42与水平面倾斜,此时所述抓手42所处的位置必须保证升降平台上的内支架6上的纵向水平横梁61能够滑入所述抓手42的凹口421内。In Fig. 5a, the self-locking device 4 is in a balanced state, the pulling force generated by the
请参阅图5b,所述自锁装置4处于闭锁状态,此时抓手42与水平面平行,并且所述升降平台内支架6的纵向水平横梁61受到所述抓手42的凹口421的支撑,所述内支架6不再下落。Please refer to Fig. 5b, the self-locking device 4 is in a locked state, at this time, the
图5c中所述自锁装置4处于解锁状态,此时抓手42与水平面垂直,这样可以使内支架6在下落过程中不受所述自锁装置4的抓手42的阻挡,但是抓手42与水平面垂直并不是必要条件,只要在所述自作装置4处于解锁状态时,保证内支架6在下落过程中不受所述自锁装置4的抓手42的阻挡即可。本发明中设置平衡索44的目的是为了在拆卸内支架6的过程中,将抓手42拉到解锁的位置,保证所述内支架6能在成对设置的自锁装置的两个抓手42之间的空间内下落时在下落过程中不受所述自锁装置4的抓手42的阻挡,因此平衡索44是必要的零部件。The self-locking device 4 in Fig. 5c is in an unlocked state, and now the
下面以图6、图7、图7b、图8和图9为例,说明本发明的一组多功能构件组成带电作业绝缘工具的使用方法,首先在施工点的正下方把用于安装本发明的一组多功能构件组成带电作业绝缘工具的升降平台的底平面水平放置好,在相应的位置架设升降平台的井字架5,所述井字架5底面设置水平调节螺丝57,调节所述水平调节螺丝57,使所述井字架5至竖直状态,并将所述井字架5固定,在实际使用中通常采用斜撑54的形式将所述井字架5固定,接着在两平行的井字架5之间设置液压小车7,所述液压小车7的滑轮73卡接在所述井字架底端的导轨56上,所述液压小车7可沿所述导轨56进行竖直方向的滑移,对绝缘平台1、绝缘间隔2、微调升降机构3及内支架6进行顶升操作。此时,井字架5上的所述自锁装置4处于平衡状态。为了固定井字架5,两个井字架5之间还设置固定横梁55。如图6所示。Taking Fig. 6, Fig. 7, Fig. 7b, Fig. 8 and Fig. 9 as examples below, the method of using a group of multifunctional components of the present invention to form live working insulating tools is described. A group of multi-functional components form the bottom plane of the lifting platform of the live working insulation tool and place it horizontally, and set up the well-shaped frame 5 of the lifting platform at the corresponding position, and the horizontal adjustment screw 57 is set on the bottom surface of the well-shaped frame 5 to adjust the Adjust screw 57 horizontally, make described well-shaped frame 5 to vertical state, and described well-shaped frame 5 is fixed, generally adopt the form of
将组装好的绝缘平台1、绝缘间隔2、微调升降机构3及一节内支架6作为一个整体(图6中未显示),直接放置在液压小车7的安装平面上,用脚去踏所述液压小车7的操作杆71,使液压小车7所述导轨56向上滑移。内支架6的纵向水平横梁61对所述自锁装置4的抓手42产生一个向上的推力,这使自锁装置4的抓手42原来的力矩平衡被破坏,抓手42与水平面之间的夹角增大,使所述内支架6的纵向水平横梁61越过所述自锁装置4的抓手42。此时液压小车7不再上升,并松开所述液压小车7的液压调节阀72,使所述液压小车7沿所述导轨56下降到底部。而自锁装置4上的抓手42在复位弹簧43拉力的作用下回到平衡位置,内支架的纵向水平横梁61在内支架6下落的过程中,落入所述自锁装置4的抓手42的凹口421内,所述抓手42在内支架6及以上部分重力的作用下,使所述自锁装置4的抓手42到达闭锁位置,在所述自锁装置4的抓手42的凹口421对内支架6的纵向水平横梁61的支撑作用下,内支架6及以上部分而不再下降。这样在内支架6的底部和液压小车7的安装平面之间就形成了一个敞开的空间,该空间的高度大于一节内支架6的高度。然后放入第二节内支架6,用同样的方法使所述液压小车7的安装平面上升。当上下两节内支架6接触时,液压小车7保持静止。然后用不锈钢连接件64快速将上下两节内支架6的立柱63固定好。接着液压小车7继续上升,当第二节内支架6的纵向水平横梁61越过自锁装置4的抓手42后,不再使液压小车7上升,而是用手松开液压小车7的液压调节阀72,使液压小车7下降到底部,所述自锁装置4的抓手42支撑第二节内支架6的纵向水平横梁61。然后放入第三节内支架6。以下的操作顺序可参照安装前两节内支架6的步骤。直至使所述绝缘平台1上升到施工所需要的高度,并将所述最底端一节内支架6的底部固定,如图1所示。目前常用的固定方法是在所述液压小车7的安装平面与最底端一节内支架6的底面之间设置固定挡块。然后,作业人员可以沿着所述内支架6的踏档62攀爬到所述绝缘平台1上。Put the assembled
在拆卸时,先松开最底端一节内支架6底端的固固定,再脚踏所述液压小车7的操作杆71,使所述液压小车7向上顶升内支架6,。当最底端一节内支架6的纵向水平横梁61上升到足以使自锁装置4的抓手42复位,即所述自锁装置4处于平衡状态时,拉动平衡索44,使所述自锁装置4达到解锁状态,即所述内支架6的下落在下落过程中不受所述自锁装置4的抓手42的阻挡,再释放液压小车7的液压调节阀72,使绝缘平台1、绝缘间隔2、微调升降机构3及内支架6组成的整体下落。当最底端第二节内支架6的水平纵向水平横梁61被自锁装置44的抓手42支撑时,液压小车7保持静止,打开不锈钢连接件64,液压小车7和最后一节内支架6继续下降到底部,就可取出最后一节内支架6。依次类推,直到最顶端第一节内支架6,即第一节内支架6拆卸完毕,这时就可以将绝缘平台1、绝缘间隔2、微调升降机构3等一起移出,完成拆卸。When dismantling, first unclamp the solid fixation at the bottom of the
实际操作过程时,在安装内支架6的过程中,为了保证内支架6是垂直平稳上升,在安装第一节所述内支架6时,第一节所述内支架6的四根立柱63上分别设置揽风绳,随着内支架6对于绝缘平台1、绝缘间隔2和微调升降机构3的顶升,所述内支架6每上升5-6米,最底端一节所述内支架6的四根立柱63上再分别设置一道揽风绳,直至使所述绝缘平台1上升到施工所需要的高度,将每道揽风绳与所述井字架5的底部绑定。在拆卸过程中,在松开最底端一节内支架6的底端的固定前,首先要松开每道揽风绳与所述井字架5的绑定。During the actual operation process, in the process of installing the
请参阅图9,图9中的两个平行的井字架5的相向内侧,沿所述井字架5的水平纵向水平横梁53的轴向设置了若干对自锁装置,同时,在所述的两个平行的井字架5的相向内侧也设置若干对自锁装置,每两对自锁装置之间的竖直距离为单节内支架6竖直方向上长度的整数倍。这样设计的目的在于增加升降平台结构的强度和稳定性。Please refer to Fig. 9, the opposite inner side of two parallel well-tac-toe frames 5 in Fig. 9, along the axial direction of the horizontal longitudinal
同时为了使本发明的一组多功能构件组成带电作业绝缘工具的绝缘平台1安全地越相间穿过,同时减少质量,采用长方形玻璃纤维管、玻璃纤维棒及玻璃纤维层压板等绝缘材料作为基本材料,通过镶嵌、孔轴连接工艺拼装而成。当然,该绝缘平台1采用其它绝缘材料制造也是可以的。在所述绝缘平台1上,所述绝缘踏板12上设置了六个与旋转轴15垂直的导轨槽18,所述导轨槽18的材质为尼龙;对应的所述绝缘平台1沿中心支撑轴17的轴向设置了六对第一支撑板13和第二支撑板14,所述第一支撑板13的第二端通过移动轴19与所述绝缘踏板12活动连接。其中第一支撑板13和第二支撑板14的材质为玻璃纤维管或者玻璃纤维棒,而基础平台11是由两块平行设置的玻璃纤维层压板和位于所述玻璃纤维层压板之间的四根玻璃纤维管或者玻璃纤维棒所组成,形成所述基础平台11的中部镂空结构。在所述绝缘平台1上沿所述中心支撑轴17的轴向设置多对第一支撑板13和第二支撑板14的目的在于增强展开式带电作业用绝缘平台的结构强度。当然,导轨槽18、第一支撑板13和第二支撑板14的数量是可以根据对于绝缘平台强度的要求进行调整的。Simultaneously, in order to make a group of multifunctional components of the present invention form the insulating
本技术领域中的普通技术人员应当认识到,以上的实施例仅是用来说明本发明,而并非用作为对本发明的限定,只要在本发明的实质精神范围内,对以上所述实施例的变化、变型都将落在本发明的权利要求书范围内。Those of ordinary skill in the art should recognize that the above embodiments are only used to illustrate the present invention, rather than as a limitation to the present invention, as long as within the scope of the spirit of the present invention, the above-described embodiments Changes and modifications will fall within the scope of the claims of the present invention.
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CN111994825B (en) * | 2020-08-17 | 2021-11-05 | 中筑科技股份有限公司 | Lifting platform for auxiliary installation equipment of central air conditioning indoor unit |
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