CN102353530B - Large tonnage lifting hook performance test bench - Google Patents
Large tonnage lifting hook performance test bench Download PDFInfo
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- CN102353530B CN102353530B CN 201110206156 CN201110206156A CN102353530B CN 102353530 B CN102353530 B CN 102353530B CN 201110206156 CN201110206156 CN 201110206156 CN 201110206156 A CN201110206156 A CN 201110206156A CN 102353530 B CN102353530 B CN 102353530B
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- turntable
- wire rope
- jack
- pedestal
- assembly
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Abstract
The invention relates to a large tonnage lifting hook performance test bench. A rotation assembly comprises: a pedestal, a turntable, a wire rope connecting seat and a hydraulic clamping assembly. The pedestal is connected with the turntable. The wire rope connecting seat is respectively fixed on the turntable. The wire rope connecting seat is connected with a wire rope through a bolt which passes through a center of the wire rope connecting seat. Two hydraulic cylinders are fixed on the turntable. A loading assembly comprises: an installation platform, a jack seat, a jack, an I beam, supporting seats. The jack seat is fixed on the bottom installation platform. The jack is installed in the jack seat. A top of the jack is fixedly connected with the supporting seats through the I beam. The two supporting seats are connected with each other through a supporting shaft. The test bench possesses a double test function of loading and rotation flexibility and a function of overall combination test. The test bench can be used to satisfy a detection requirement of lifting hook loading performance which includes: lifting hook pulley tension, lifting hook head tension, lifting hook and pulley connection board tension and the like. Simultaneously, the test bench is suitable for detecting rotation flexibility of the lifting hook head.
Description
Technical field
The present invention relates to a kind of suspension hook property test platform, especially a kind of large-tonnage suspension hook loads with rotating property test bed.
Background technology
Large-tonnage suspension hook group in use some Problem of Failure may occur, and these lost efficacy and all will produce bigger influence to the usability of suspension hook, also can produce potential safety hazard to the security performance of suspension hook operation.For example, the change that the suspension hook opening degree in use occurs is big, the flow of the wearing and tearing of dangerouse cross-section, bearing poor fit, suspension hook, reverse, and the disconnected hook that causes of suspension hook essential problem etc.Though human factor has been had a lot of preventive measure, by literature search, report did not also appear in the property test platform of suspension hook exploitation at home substantially.The suspension hook of some little tonnages can simply be tested by some large-scale tension test platform or bracket loading test platforms, utilize resistance strain gage that the performance of suspension hook is done simple measurement in the test, but these testing tables all are by motor-driven mostly, motor-driven testing table has certain limitation, maximum shortcoming is exactly that power is little, loading force is little, usually can be above 10 tons, so, the large-tonnage suspension hook can't provide some performance reference datas by these testing tables, thereby can not verify its performance, can only verify by operation on the spot, like this, security just is greatly diminished.
Also relative less with manufacturing abroad to the design of this type of test platform, though the test platform of exploitation can have the experimental performance of heavy load, for large-scale or superhuge, similar 300 tons of testing programs with hook, still relatively more rare.In addition, " the industry investment analysis of 2010-2015 China Construction Machinery and the prospect prediction address " of up-to-date issue shows, since 2009, China has become the manufacturing center of world's crane, and 25 tons to 100 tons hoisting device has occupied dominant position in the world market.But in high-end product market more than 300 tons, a lot of enterprises of China also fail to realize entering in batches.
Summary of the invention
The present invention will provide a kind of large-tonnage suspension hook property test platform, is used to solve the technical matters of the combined test of large-tonnage suspension hook mechanical property.
For achieving the above object, technical scheme of the present invention is achieved in that
A kind of large-tonnage suspension hook property test platform, comprise runner assembly, the charging assembly that place respectively the runner assembly both sides is characterized in: runner assembly comprises pedestal, turntable, the wire rope Connection Block, the hydraulic clamp assembly is connected with turntable above the pedestal, be fixed with the wire rope Connection Block on the turntable respectively, the wire rope Connection Block connects wire rope by the bolt that passes its center, is fixed with two hydraulic cylinders of hydraulic clamp assembly on the turntable; Charging assembly comprises mounting platform, and jack pad assembly, lifting jack, I-beam, supporting seat, jack pad assembly are fixed on the mounting platform of bottom, and lifting jack is installed in the jack pad assembly, on the top of lifting jack through the fixedly connected supporting seat of I-beam; Connect by back shaft between the supporting seat on two charging assemblies.
Runner assembly also comprises rotating shaft, driven synchronous pulley, motor, be with synchronously, on, following cylindrical roller thrust bearing, axle sleeve, flat key, the active synchronization belt wheel, pulley sheaves flexibly connects by last cylindrical roller thrust bearing between turntable and the pedestal, and cylindrical roller thrust bearing was connected with pedestal under rotating shaft was passed through, fixedly connected with turntable in the rotating shaft upper end, the rotating shaft bottom is equipped with motor by the fixedly connected driven synchronous pulley of axle sleeve in the pedestal 1, connects the active synchronization belt wheel by flat key on the motor output shaft, and active synchronization belt wheel bottom is connected with motor output shaft with wheel disc, is connected by synchronous being with between active synchronization belt wheel and the driven synchronous pulley.
The invention has the beneficial effects as follows:
1, the present invention is by the combination of four separate type synchronous hydraulic lifting jack and wire rope Connection Block, formed the synchronous value-added tax function of testing table, use experimental provision that this mechanism combines and can carry out comprehensive load test to the suspension hook group and detect, comprise loading force detection, load the detection of deformation, suspension hook ess-strain etc.
2, the present invention realizes rotating the test function that requires of dirigibility by motor, synchronous pulley and rotating disk, has formed a cover turntable, has clamped unitized construction, to be suitable for the test of the suspension hook gib head being rotated dirigibility.Can make experimental provision when testing by this structure, needn't carry out adjustment mechanically, just can be implemented on the stress state in the process, when rotating the suspension hook gib head, gib head rotates the test function of dirigibility at random.
Description of drawings
Fig. 1 is a front view of the present invention;
Fig. 2 is the left cut-open view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1.
Embodiment
The present invention is further illustrated below in conjunction with accompanying drawing and embodiment.
See also Fig. 1-3, large-tonnage suspension hook property test platform of the present invention, by runner assembly, the charging assembly that place respectively the runner assembly both sides is formed.
Runner assembly comprises pedestal 1, turntable 6, wire rope Connection Block 8, hydraulic clamp assembly 9, rotating shaft 20, driven synchronous pulley 21, motor 22 is with 23 synchronously, upper and lower cylindrical roller thrust bearing 25,26, axle sleeve 27, flat key 28, active synchronization belt wheel 29, pulley sheaves 31 etc.
Be connected with turntable 6 above the pedestal 1, be fixed with wire rope Connection Block 8 on the turntable 6 respectively, wire rope Connection Block 8 connects wire rope by the bolt that passes its center, is fixed with two hydraulic cylinders of hydraulic clamp assembly 9 on the turntable 6.Flexibly connect by last cylindrical roller thrust bearing 25 between turntable 6 and the pedestal 1, rotating shaft 20 is passed through down, and cylindrical roller thrust bearing 26 is connected with pedestal 1, fixedly connected with turntable 6 in rotating shaft 20 upper ends, rotating shaft 20 bottoms are by axle sleeve 27 fixedly connected driven synchronous pulleys 21, motor 22 is housed in the pedestal 1, connect active synchronization belt wheel 29 by flat key 28 on motor 22 output shafts, and synchronous pulley 29 bottoms are connected with motor 22 output shafts with wheel disc 31, between active synchronization belt wheel 29 and the driven synchronous pulley 21 by being with 22 to be connected synchronously.
In runner assembly, by the pedestal 1 of bottom carrier as whole turntable assembly, by the rotating shaft 20 in the middle of the pedestal 1 turntable 6 is linked to each other with pedestal 1, for guaranteeing rotating property, 1 of turntable 6 and pedestal are connected by last cylindrical roller thrust bearing 25, and 1 of rotating shaft 20 and pedestal also are connected by cylindrical roller thrust bearing 26 down, and the nut by rotating shaft 20 ends is with rotating shaft 20, pedestal 1 interconnects with turntable 6, can not separate when holding capacity.Have keyway in the rotating shaft 20, connect synchronous pulley 29 by flat key 28, again by the fixing synchronous pulley 29 of the pulley sheaves 31 of synchronous pulley 29 bottoms, drive belt wheel on it by being installed in torque motor on the pedestal equally then, by synchronous band two belt wheels are connected, drive the rotation of rotating shaft 20 and turntable 6.Wire rope Connection Block 8 is fixed on the turntable, by four groups of wire rope Connection Blocks 8, with two wire rope suspension hook (particularly double hook) is fixed, hydraulic clamp mechanism 9 is housed on turntable 6 simultaneously, to be subjected to the suspension hook group of load to carry out the clamping of a surface level by hydraulic clamp mechanism 9, prevent that in rotation process twining mutually appears in wire rope, the influence test.By being connected of turntable assembly upper-part,, just can simulate the rotation process of suspension hook in actual condition with the constraint of uniting of charging assembly.
Charging assembly comprises mounting platform 10, jack pad assembly 14, lifting jack 15, I-beam 16, supporting seat 17, jack pad assembly 14 are fixed on the mounting platform 10 of bottom, lifting jack 15 is installed in the jack pad assembly 14, on the top of lifting jack 15 through I-beam 16 fixedly connected supporting seats 17; Connect by back shaft 18 between the supporting seat 17 on two charging assemblies.
Charging assembly mainly provides loading force by separate type synchronous hydraulic lifting jack 15.Jack pad assembly 14 is fixed on the mounting platform of bottom, then separate type synchronous hydraulic lifting jack 15 is packed in the jack pad assembly 14, I-beam 16 at the top of lifting jack fixed installation supporting seat 17, live supporting seat 17 by bolt on the I-beam 16, back shaft 18 is installed on supporting seat 17 at last, is installed and fixed by 17 pairs of suspension hook groups of supporting seat, then by wire rope connecting shackle group on the turntable and turntable 6, make it fixing, play a loading procedure by the jack pair suspension hook.
The present invention loads and two the test functions of rotating dirigibility by rotating the combination that dirigibility test universal stage and synchronous hydraulic lifting jack load, formed to have.The present invention mainly solves existing large-tonnage suspension hook performance test aspect and uses the poor topic of having asked, it has the function of entire combination test, and be applicable to and the detection requirement of suspension hook load performance comprise the detection of aspects such as lifting hook pulley group tension, suspension hook gib head tension, suspension hook and pulley blocks web joint tension; Simultaneously, the rotation dirigibility that also is applicable to the suspension hook gib head detects.
Claims (2)
1. large-tonnage suspension hook property test platform, comprise runner assembly, the charging assembly that place respectively the runner assembly both sides, it is characterized in that: described runner assembly comprises pedestal (1), turntable (6), wire rope Connection Block (8), hydraulic clamp assembly (9), be connected with turntable (6) above the pedestal (1), be fixed with wire rope Connection Block (8) on the turntable (6) respectively, wire rope Connection Block (8) connects wire rope by the bolt that passes its center, is fixed with two hydraulic cylinders of hydraulic clamp assembly (9) on the turntable (6); Described charging assembly comprises mounting platform (10), jack pad assembly (14), lifting jack (15), I-beam (16), supporting seat (17), jack pad assembly (14) is fixed on the mounting platform (10) of bottom, and lifting jack (15) is installed in the jack pad assembly (14), on the top of lifting jack (15) through the fixedly connected supporting seat of I-beam (16) (17); Connect by back shaft (18) between the supporting seat (17) on two charging assemblies.
2. large-tonnage suspension hook property test platform according to claim 1 is characterized in that; Described runner assembly also comprises rotating shaft (20), driven synchronous pulley (21), motor (22), be with synchronously (23), on, following cylindrical roller thrust bearing (25,26), axle sleeve (27), flat key (28), active synchronization belt wheel (29), pulley sheaves (31), flexibly connect by last cylindrical roller thrust bearing (25) between turntable (6) and the pedestal (1), rotating shaft (20) is passed through down, and cylindrical roller thrust bearing (26) is connected with pedestal (1), fixedly connected with turntable (6) in rotating shaft (20) upper end, motor (22) is equipped with by the fixedly connected driven synchronous pulley of axle sleeve (27) (21) in rotating shaft (20) bottom in the pedestal (1), connect active synchronization belt wheel (29) by flat key (28) on motor (22) output shaft, and active synchronization belt wheel (29) bottom is connected with motor (22) output shaft with wheel disc (31), is connected by synchronous be with (23) between active synchronization belt wheel (29) and the driven synchronous pulley (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110206156 CN102353530B (en) | 2011-07-22 | 2011-07-22 | Large tonnage lifting hook performance test bench |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110206156 CN102353530B (en) | 2011-07-22 | 2011-07-22 | Large tonnage lifting hook performance test bench |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102353530A CN102353530A (en) | 2012-02-15 |
| CN102353530B true CN102353530B (en) | 2013-07-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110206156 Expired - Fee Related CN102353530B (en) | 2011-07-22 | 2011-07-22 | Large tonnage lifting hook performance test bench |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103884596B (en) * | 2012-12-20 | 2016-05-11 | 国家核电技术有限公司 | Workpiece tensile test apparatus |
| CN103115828B (en) * | 2013-01-25 | 2014-10-15 | 苏州科技学院 | Component combined torsion experimental device and method |
| CN104034591B (en) * | 2014-06-11 | 2017-05-03 | 北京国网富达科技发展有限责任公司 | Claw test instrument and claw test system |
| CN111780708B (en) * | 2020-06-06 | 2021-12-14 | 河南交院工程技术集团有限公司 | Strain gauge |
| CN112268722B (en) * | 2020-10-21 | 2023-04-25 | 韩镇畴 | Hanger for crane hook inspection |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITMI20012554A1 (en) * | 2001-12-04 | 2003-06-04 | Milano Politecnico | TEST MACHINE |
| JP4568883B2 (en) * | 2006-01-20 | 2010-10-27 | 独立行政法人産業技術総合研究所 | Stress / strain analysis method and apparatus |
| CN2890858Y (en) * | 2006-04-18 | 2007-04-18 | 杭州华新科技有限公司 | Lifting mechanism load test bench for crane |
| CN101603902B (en) * | 2009-07-03 | 2011-11-16 | 同济大学 | Test-piece torsion test system |
| CN201885919U (en) * | 2010-04-27 | 2011-06-29 | 济南天辰试验机制造有限公司 | Testing machine for detecting welding strength of welding seam of automobile front bumper |
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- 2011-07-22 CN CN 201110206156 patent/CN102353530B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN102353530A (en) | 2012-02-15 |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Lin Xiankun Inventor after: Gu Xiaobin Inventor after: Yu Chuishun Inventor after: Wu Qianqian Inventor before: Lin Xiankun Inventor before: Gu Xiaobin Inventor before: Yu Chuishun |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: LIN XIANKUN GU XIAOBIN YU CHUISHUN TO: LIN XIANKUN GU XIAOBIN YU CHUISHUN WU QIANQIAN |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130724 Termination date: 20160722 |