CN102352964A - Thermal fluid leak detecting and positioning system based on integrated fiber grating cluster - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种基于集成的光纤光栅簇的热流体检漏及定位系统,属热流体管道检漏技术领域。 The invention relates to a thermal fluid leak detection and positioning system based on an integrated optical fiber grating cluster, and belongs to the technical field of thermal fluid pipeline leak detection. the
背景技术 Background technique
总体来说,输油管道检漏方法主要有三类:巡视、直接检漏方法和软件分析方法。 Generally speaking, there are three main types of leak detection methods for oil pipelines: inspection, direct leak detection methods and software analysis methods.
(一)巡视方法 (1) Inspection method
这是一种传统的泄漏检测方法,主要是用人或经过训练的动物(狗)沿管线行走查看管道附件的异常情况、闻管道中释放出的气味、听声音等,这种方法直接准确,但实时性差,耗费大量的人力。 This is a traditional leak detection method, which mainly uses people or trained animals (dogs) to walk along the pipeline to check the abnormal conditions of the pipeline accessories, smell the smell released from the pipeline, listen to the sound, etc. This method is direct and accurate, but The real-time performance is poor and consumes a lot of manpower. the
(二)直接检漏方法 (2) Direct leak detection method
使用声传感器器、气体检测仪器等,如利用温度传感器测定泄漏处的温度变化,用沿管道铺设的多传感器电缆。声传感器是当泄漏发生时流体流出管道会发出声音,声波按照管道内流体的物理性质决定的速度传播,声传感器检测出这种波声而发现泄漏。如美国休斯顿声学系统公司(ASI)根据此原理研制的声学检漏系统(wavealert),由多组传感器、译码器、无线发射器等组成,天线伸出地面和控制中心联系,这种方法受检测范围的限制必须沿管道安装很多声音传感器。气体检测仪则需使用便携式气体采样器沿管道行走,对泄漏的气体进行检测。 Use acoustic sensors, gas detection instruments, etc., such as using temperature sensors to measure the temperature change at the leak, and use multi-sensor cables laid along the pipeline. The acoustic sensor is that when the fluid flows out of the pipeline, it will make a sound. The sound wave propagates at the speed determined by the physical properties of the fluid in the pipeline. The acoustic sensor detects the sound of the wave and finds the leak. For example, the acoustic leak detection system (wavealert) developed by American Houston Acoustic Systems Corporation (ASI) based on this principle is composed of multiple sets of sensors, decoders, wireless transmitters, etc., and the antenna extends out of the ground to communicate with the control center. Limitation of detection range Many acoustic sensors must be installed along the pipeline. The gas detector needs to use a portable gas sampler to walk along the pipeline to detect the leaked gas. the
(三)软件分析方法 (3) Software analysis method
它采用由SCADA系统提供的流量、压力、温度等数据,通过流量或压力变化、质量或体积平衡、动力模型和压力点分析软件的方法检测泄漏。国外公司非常重视输油管道的安全运行,管道泄漏监测技术比较成熟,并得到了广泛的应用。如壳牌公司经过长期的研究开发生产出了一种商标名称为ATMOS Pine的新型管道泄漏检测系统,ATMOS Pine是基于统计分析原理而设计出来的,利用优化序列分析法(序列概率比试验法)测定管道进出口流量和压力总体行为变化以检测泄漏,同时兼有先进的图形识别功能。该系统能够检测出1.6kg/s的泄漏而不发生误报警。 It uses the flow, pressure, temperature and other data provided by the SCADA system to detect leaks through the methods of flow or pressure change, mass or volume balance, dynamic model and pressure point analysis software. Foreign companies attach great importance to the safe operation of oil pipelines. The pipeline leakage monitoring technology is relatively mature and has been widely used. For example, after long-term research and development, Shell has produced a new type of pipeline leak detection system with the brand name ATMOS Pine. The overall behavior of pipeline inlet and outlet flow and pressure changes to detect leaks, and it also has advanced graphic recognition functions. The system is able to detect a leak of 1.6kg/s without false alarms. the
发明内容 Contents of the invention
为了克服现有技术存在的缺陷和不足,本发明提出了一种基于集成的光纤光栅簇的热流体(特别是原油)检漏及定位系统,旨在提供稳定、铺设方便和低成本的检漏和定位系统。 In order to overcome the defects and deficiencies in the prior art, the present invention proposes a thermal fluid (especially crude oil) leak detection and positioning system based on an integrated fiber grating cluster, aiming at providing a stable, convenient and low-cost leak detection and positioning system. the
本发明的技术方案是按以下方式实现的: Technical scheme of the present invention is realized in the following manner:
一种基于集成光纤光栅簇的热流体检漏及定位系统,包括C波段连续宽带光源、光调制器、光开关、环形器、光电探测器、滤波整形电路、放大电路、模数转换电路、集成光纤光栅簇和单片机,其特征在于C波段连续宽带光源后面放置光调制器,光调制器后面接环形器的a口,环形器的b口连接光开关的输入端,光开关输出端连接集成光纤光栅簇;环形器的c口接光电探测器,光电探测器连接到滤波整形电路的输入端、滤波整形电路的输出端连接到放大电路,放大电路的输出端连接到模数转换电路的输入端,模数转换电路的输出端经单片机的IO口和单片机相连接,以实现对所得数字信号进行处理;光调制器和光开关经单片机的IO口分别和单片机相连接,以实现单片机对其进行同步控制。 A thermal fluid leak detection and positioning system based on an integrated fiber grating cluster, including a C-band continuous broadband light source, an optical modulator, an optical switch, a circulator, a photodetector, a filter shaping circuit, an amplifier circuit, an analog-to-digital conversion circuit, and an integrated optical fiber The grating cluster and single-chip microcomputer are characterized in that an optical modulator is placed behind the C-band continuous broadband light source, the optical modulator is connected to the a port of the circulator, the b port of the circulator is connected to the input end of the optical switch, and the output end of the optical switch is connected to the integrated optical fiber grating cluster; the c port of the circulator is connected to the photodetector, the photodetector is connected to the input end of the filter shaping circuit, the output end of the filter shaping circuit is connected to the amplifying circuit, and the output end of the amplifying circuit is connected to the input end of the analog-to-digital conversion circuit, The output end of the analog-to-digital conversion circuit is connected to the single-chip microcomputer through the IO port of the single-chip microcomputer to process the obtained digital signal; the optical modulator and the optical switch are respectively connected to the single-chip microcomputer through the IO port of the single-chip microcomputer to realize the synchronous control of the single-chip microcomputer . the
所述的光调制器是快门或斩波器。 Said light modulator is a shutter or a chopper. the
所述的C波段连续宽带光源是工作波长为C波段区域、连续发射光的光源,如C波段的ASE(放大自发辐射)光源。 The C-band continuous broadband light source is a light source whose operating wavelength is in the C-band region and emits light continuously, such as a C-band ASE (amplified spontaneous emission) light source. the
所述的光电探测器是响应时间较短的光电二极管。 The photodetector is a photodiode with a short response time. the
所述的集成光纤光栅簇结构如下:它是由多根光纤光栅组构成,其中每根光纤光栅组是由不同中心反射波长的光纤光栅经连接光纤串连连接而成,每个光纤光栅和连接光纤的长度相等;每两根光纤光栅组组成光纤光栅组对,光纤光栅组对中的两根光纤光栅组彼此的光纤光栅和连接光纤相互交错;将光纤光栅组对排列呈束状,各光纤光栅组对彼此首尾相接排列,使得每一路光纤光栅组中的光纤光栅和其他光纤光栅组中的光纤光栅彼此相互错开彼此不相重合,构成集成光纤光栅簇。 The structure of the integrated fiber grating cluster is as follows: it is composed of multiple fiber grating groups, wherein each fiber grating group is formed by connecting fiber gratings with different central reflection wavelengths in series through connecting optical fibers, and each fiber grating and connection The length of the optical fiber is equal; every two fiber grating groups form a fiber grating group pair, and the fiber gratings and connecting fibers of the two fiber grating groups in the fiber grating group pair are interlaced; the fiber grating group pairs are arranged in a bundle, and each fiber The grating groups are arranged end to end, so that the fiber gratings in each fiber grating group and the fiber gratings in other fiber grating groups are staggered from each other and do not overlap each other, forming an integrated fiber grating cluster. the
所述集成光纤光栅簇中的光纤光栅组对为5-600对。 There are 5-600 pairs of fiber gratings in the integrated fiber grating cluster. the
本发明系统在使用时预先将集成光纤光栅簇沿输送热流体的管道铺设,贴于管道绝热层的外部,C波段连续宽带光源发出的连续宽带光经光调制器调制得到脉冲光,使其重复频率与光开关的切换频率相同,由环形器的a口进入环形器,经b口输出进入光开关及集成光纤光栅簇。由集成光纤光栅簇中的光栅反射回的光经过光开关返回环形器的b口传输至c口,进入光电探测器,经光电转换将光信号转换为电信号(为脉冲电信号)。脉冲电信号由滤波整形电路、放大电路进行处理后,再经模数转换电路转换后将数据送入单片机中,然后根据由单片机得到的噪声阈值及其他限制,进行数据处理,判断出是否发生热流体的泄漏及确定泄露位置。处理结果可以由单片机输送到人机界面,实现报警并显示出位置。 When the system of the present invention is in use, the integrated fiber grating cluster is laid in advance along the pipeline for transporting thermal fluid, and pasted on the outside of the pipeline heat insulation layer. The continuous broadband light emitted by the C-band continuous broadband light source is modulated by the light modulator to obtain pulsed light, so that it can repeat The frequency is the same as the switching frequency of the optical switch. It enters the circulator from the a port of the circulator, and enters the optical switch and the integrated fiber grating cluster through the b port output. The light reflected by the grating in the integrated fiber grating cluster returns to the b port of the circulator through the optical switch and is transmitted to the c port, enters the photodetector, and converts the optical signal into an electrical signal (pulse electrical signal) through photoelectric conversion. The pulse electric signal is processed by the filter shaping circuit and the amplification circuit, and then converted by the analog-to-digital conversion circuit, and then the data is sent to the single-chip microcomputer, and then the data is processed according to the noise threshold and other restrictions obtained by the single-chip microcomputer, and it is judged whether there is heat Fluid leaks and location of leaks. The processing result can be sent to the man-machine interface by the single-chip microcomputer to realize the alarm and display the position. the
本发明系统的具体工作原理如下: The concrete operating principle of the system of the present invention is as follows:
在单片机的控制作用下,使光调制器、光开关保持同步,从而确保光脉冲依次输入集成光纤光栅的每一路光纤光栅组。每一路光纤光栅组中的光栅将反射回对应波长的光,形成通过环形器进入光电探测器的脉冲序列。而当管道发生泄漏时,集成的光纤光栅受热流体的温度影响发生变化,进而改变其反射回的光脉冲序列。光脉冲序列被光电探测器转换为电信号,电信号经滤波整形、放大,然后由模数转换电路及单片机进行数据处理,通过单片机提供的预设参数判断是否发生了热流体的泄露。若发生了泄露,再根据相应脉冲的返回时间差,可以计算出泄露处与光入射端面的距离差,而光入射端面的位置既定,便可确定温度变化处的具体位置。如此实现了对温度变化处的检测,即实现了对热流体的检漏和定位。 Under the control of the single-chip microcomputer, the optical modulator and the optical switch are kept synchronous, so as to ensure that the optical pulse is sequentially input into each fiber grating group of the integrated optical fiber grating. The gratings in each fiber grating group will reflect back the light of the corresponding wavelength to form a pulse sequence that enters the photodetector through the circulator. When the pipeline leaks, the integrated fiber grating is affected by the temperature of the heated fluid, which changes the sequence of light pulses it reflects back. The light pulse sequence is converted into an electrical signal by the photodetector, and the electrical signal is filtered, shaped and amplified, and then the data is processed by the analog-to-digital conversion circuit and the single-chip microcomputer. The preset parameters provided by the single-chip microcomputer are used to judge whether the leakage of the thermal fluid has occurred. If a leak occurs, the distance difference between the leak and the light incident end face can be calculated according to the return time difference of the corresponding pulse, and the position of the light incident end face can be determined to determine the specific position of the temperature change. In this way, the detection of the temperature change is realized, that is, the leak detection and location of the thermal fluid are realized. the
本发明系统中单根光纤光栅组的工作原理为: The operating principle of a single fiber grating group in the system of the present invention is:
热流体发生泄漏时,其泄露点温度要比其他地方的温度高出几度甚至几十度。而温度的变化会改变其中光纤光栅的周期常数,进而改变其中心波长。选择合适波段的光入射到一段长度较长(假设为10m)、以λ为中心波长的光纤光栅中,入射光中波长为λ的光在入射光纤光栅端面很小一段距离内即被反射回去,其他波长成分的光继续传播。当光纤光栅后续某点的温度发生变化(对应流体泄露时的情况),该点处的光纤光栅中心波长变为λ’,则波长为λ’的光将被反射,出现新的反射脉冲(如图4中对应的λ’处的脉冲信号)。 When thermal fluid leaks, the temperature at the leak point is several degrees or even tens of degrees higher than the temperature in other places. The temperature change will change the period constant of the fiber grating, and then change its central wavelength. Select a suitable wavelength band of light to be incident on a fiber grating with a long length (assumed to be 10m) and a center wavelength of λ. Light of other wavelength components continues to propagate. When the temperature of a subsequent point of the fiber grating changes (corresponding to the situation when the fluid leaks), the central wavelength of the fiber grating at this point becomes λ', and the light with a wavelength of λ' will be reflected, and a new reflected pulse (such as The pulse signal at the corresponding λ' in Fig. 4). the
假设每根光纤光栅组中布有8个不同中心反射波长的光纤光栅,即光纤光栅的工作部分为10m,每个光纤光栅间的连接光纤的长度为10m,则在未发生泄露时,返回8个时间间隔相 同的脉冲,否则,便可以断定出现了泄露。 Assuming that each fiber grating group has 8 fiber gratings with different central reflection wavelengths, that is, the working part of the fiber grating is 10m, and the length of the connecting fiber between each fiber grating is 10m, then when no leakage occurs, return 8 pulses at the same time interval, otherwise, it can be concluded that a leak has occurred. the
集成光纤光栅簇的工作原理: The working principle of the integrated fiber grating cluster:
当光经光开关入射到第m路光纤光栅组时,会在各段光栅的入射端面的很小距离范围内反射回光,从而得到如附图3所示的脉冲一时间信号。如果在某处(非光栅的入射端面)出现泄露,泄露流体会使对应点的光纤光栅产生新的脉冲,如附图4所示;如若泄露处恰好在某一段光栅的入射端面处,则在入射端面处将反射回λ’(改变后的波长)的光脉冲,在后面不受影响的光栅处将反射回λ(未发生改变的波长)的光脉冲,其反射脉冲情况也如附图4所示。所以针对此种特殊情况需要通过一定的逻辑推理来准确判断泄露点的位置。在本系统的光纤光栅簇中的光纤光栅组对中存在两光栅端面对应同一监测点的情况,若在某一光栅端面发生泄露,则该两路光纤光栅组均应得到附图4所示的脉冲,由此可判断泄露处恰位于该光栅端面处;如若只有一路光纤光栅组得到附图4所示的脉冲,而另一路得到附图3所示的脉冲,则可判断该泄露处位于非光栅的入射端面。由此可以精确判断泄露点的位置。 When the light is incident on the m-th fiber grating group through the optical switch, it will be reflected back within a small distance from the incident end face of each segment of the grating, thereby obtaining a pulse-time signal as shown in Fig. 3 . If there is a leak somewhere (not the incident end face of the grating), the leaking fluid will cause the fiber grating at the corresponding point to generate a new pulse, as shown in Figure 4; if the leak is just at the incident end face of a certain section of the grating, then at The light pulse that will be reflected back to λ' (the changed wavelength) at the incident end face will be reflected back to the light pulse of λ (the unchanged wavelength) at the unaffected grating at the back, and the reflected pulse situation is also as shown in Figure 4 shown. Therefore, for this special situation, it is necessary to accurately determine the location of the leak point through certain logical reasoning. In the fiber grating group pair in the fiber grating cluster of this system, there are two grating end faces corresponding to the same monitoring point. If a leak occurs on a certain grating end face, the two fiber grating groups should be obtained as shown in Figure 4. pulse, so it can be judged that the leak is located at the end face of the grating; if only one fiber grating group gets the pulse shown in Figure 4, and the other gets the pulse shown in Figure 3, it can be judged that the leak is located in a non- The entrance facet of the grating. In this way, the position of the leakage point can be accurately judged. the
如上所述,便可通过光纤簇反射回得脉冲信号判断出是否发生了泄露。由于控制电路使入射光、光开关同步,与光电探测器得到的脉冲信号进行时间对比,便可确定泄露的具体位置。 As mentioned above, it can be judged whether a leak occurs through the pulse signal reflected back by the fiber bundle. Since the control circuit synchronizes the incident light and the optical switch, the specific location of the leakage can be determined by comparing the time with the pulse signal obtained by the photodetector. the
本发明具有如下优点: The present invention has the following advantages:
采用集成的光纤光栅簇做传感器,进行分布式探测;以温差检漏,巧妙去除了环境温度变化引起的干扰,信噪比高;测量长度更改灵活,当待检测管道长度过长时,可采用多个该系统;应用范围广泛,适合于多种热流体输运的检漏。本发明系统成本低,检测准确率高。 The integrated fiber grating cluster is used as the sensor for distributed detection; the temperature difference is used for leak detection, which cleverly removes the interference caused by the change of the ambient temperature, and the signal-to-noise ratio is high; the measurement length can be changed flexibly, when the length of the pipeline to be detected is too long, it can be used Multiple systems; a wide range of applications, suitable for leak detection of various thermal fluid transportation. The system cost of the invention is low, and the detection accuracy is high. the
附图说明 Description of drawings
附图1为本发明结构示意图。 Accompanying drawing 1 is the structure diagram of the present invention. the
其中:1、C波段连续宽带光源;2、光调制器;3、环形器;4、光开关;5、单片机;6、模数转换电路;7、光电探测器;8、集成光纤光栅簇;9、滤波整形电路;10、放大电路。 Among them: 1. C-band continuous broadband light source; 2. Optical modulator; 3. Circulator; 4. Optical switch; 5. Single-chip microcomputer; 6. Analog-to-digital conversion circuit; 7. Photoelectric detector; 9. Filter shaping circuit; 10. Amplifying circuit. the
附图2为本发明集成光纤光栅簇结构示意图。 Figure 2 is a schematic diagram of the structure of the integrated fiber grating cluster of the present invention. the
其中:11.光纤光栅组对,12.光纤光栅组,13.集成光纤光栅簇接入端口,14.光纤光栅,15.连接光纤.。由图中可以看出本发明光纤光栅簇中光纤光栅组及每路光纤光栅组上光栅的排布情况,其中每路光纤光栅组中的白色部分所示为连接光纤,黑色部分所示为光纤光栅(即检漏和定位的关键工作部分)。 Among them: 11. Fiber Bragg grating group pair, 12. Fiber Bragg grating group, 13. Integrated fiber Bragg grating cluster access port, 14. Fiber Bragg grating, 15. Connecting optical fiber. It can be seen from the figure that the fiber grating group in the fiber grating cluster of the present invention and the arrangement of gratings on each fiber grating group, wherein the white part in each fiber grating group shows the connecting optical fiber, and the black part shows the optical fiber Grating (that is, the key working part of leak detection and positioning). the
图3为无泄露时扫描第m路光纤得到的脉冲信号。 Figure 3 is the pulse signal obtained by scanning the m-th optical fiber when there is no leakage. the
图4为有泄露时扫描第m路光纤得到的脉冲信号。其中λ’处的脉冲信号对应的热流体管道的泄露处。 Fig. 4 is the pulse signal obtained by scanning the m-th optical fiber when there is leakage. The pulse signal at λ' corresponds to the leakage of the thermal fluid pipeline. the
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步的说明,但不限于此。 The present invention will be further described below with reference to the drawings and embodiments, but not limited thereto. the
实施例1: Example 1:
本发明实施例1如附图1-2所示,包括C波段连续宽带光源1、光调制器2、光开关4、环形器3、光电探测器7、滤波整形电路9、放大电路10、模数转换电路6、集成光纤光栅簇8和单片机5,其特征在于C波段连续宽带光源1后面放置光调制器2,光调制器2后面接环形器3的a口,环形器3的b口连接光开关4的输入端,光开关4输出端连接集成光纤光栅簇8;环形器3的c口接光电探测器7,光电探测器7连接到滤波整形电路9的输入端、滤波整形电路9的输出端连接到放大电路10,放大电路10的输出端连接到模数转换电路6的输入端,模数转换电路6的输出端经单片机5的IO口和单片机5相连接,以实现对所得数字信号进行处理;光调制器2和光开关4经单片机5的IO口分别和单片机5相连接,以实现单片 机5对其进行同步控制。 Embodiment 1 of the present invention, as shown in accompanying drawings 1-2, includes a C-band continuous broadband light source 1, an optical modulator 2, an optical switch 4, a circulator 3, a photodetector 7, a filter shaping circuit 9, an amplifier circuit 10, a Digital conversion circuit 6, integrated fiber grating cluster 8 and single-chip microcomputer 5 are characterized in that optical modulator 2 is placed behind C-band continuous broadband light source 1, and optical modulator 2 is connected with port a of circulator 3 behind optical modulator 2, and port b of circulator 3 is connected The input end of the optical switch 4, the output end of the optical switch 4 is connected to the integrated fiber grating cluster 8; the c port of the circulator 3 is connected to the photodetector 7, and the photodetector 7 is connected to the input end of the filter shaping circuit 9, and the input end of the filter shaping circuit 9 The output end is connected to the amplification circuit 10, and the output end of the amplification circuit 10 is connected to the input end of the analog-to-digital conversion circuit 6, and the output end of the analog-to-digital conversion circuit 6 is connected with the single-chip microcomputer 5 through the IO port of the single-chip microcomputer 5, to realize the digital conversion of the gained The signal is processed; the optical modulator 2 and the optical switch 4 are respectively connected to the single-chip microcomputer 5 through the IO port of the single-chip microcomputer 5, so as to realize the synchronous control of the single-chip microcomputer 5 to it. the
所述的光调制器2是斩波器。
The
所述的C波段连续宽带光源1是工作波长为C波段区域、连续发射光的光源,即C波段的ASE(放大自发辐射)光源。
The C-band continuous
所述的光电探测器7是响应时间较短的光电二极管。
The
所述的集成光纤光栅簇8结构如下:它是由多根光纤光栅组12构成,其中每根光纤光栅组12是由不同中心反射波长的光纤光栅14经连接光纤15串连连接而成,每个光纤光栅14和连接光纤15的长度相等;每两根光纤光栅组12组成光纤光栅组对11,光纤光栅组对11中的两根光纤光栅组12彼此的光纤光栅14和连接光纤15相互交错;将光纤光栅组对11排列呈束状,各光纤光栅组对11彼此首尾相接排列,使得每一路光纤光栅组12中的光纤光栅14和其他光纤光栅组12中的光纤光栅彼此相互错开不相重合,构成集成光纤光栅簇。
The structure of the integrated
所述集成光纤光栅簇中的光纤光栅组对为400对。 There are 400 pairs of fiber gratings in the integrated fiber grating cluster. the
实施例2: Example 2:
本发明实施例2如实施例1所述相同,只是光调制器2是快门;所述集成光纤光栅簇中的光纤光栅组对为20对。
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