CN102350156B - High-efficiency and low-resistance gas scrubbing and absorption device - Google Patents
High-efficiency and low-resistance gas scrubbing and absorption device Download PDFInfo
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- CN102350156B CN102350156B CN 201110241421 CN201110241421A CN102350156B CN 102350156 B CN102350156 B CN 102350156B CN 201110241421 CN201110241421 CN 201110241421 CN 201110241421 A CN201110241421 A CN 201110241421A CN 102350156 B CN102350156 B CN 102350156B
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- 238000010521 absorption reaction Methods 0.000 title claims abstract description 13
- 238000005201 scrubbing Methods 0.000 title description 11
- 238000005406 washing Methods 0.000 claims abstract description 30
- 238000009826 distribution Methods 0.000 claims abstract description 19
- 239000007921 spray Substances 0.000 claims abstract description 10
- 238000002156 mixing Methods 0.000 claims description 24
- 239000007788 liquid Substances 0.000 claims description 14
- 238000005507 spraying Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 43
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 239000003517 fume Substances 0.000 description 2
- 239000002440 industrial waste Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- Treating Waste Gases (AREA)
- Gas Separation By Absorption (AREA)
Abstract
本发明涉及一种高效低阻力气体洗涤吸收装置。现有的装置结构复杂、体积大、造价高、阻力大。本发明是在矩形气体管道上部设置喷咀喷淋系统,喷咀下方设置与气体管道轴线平行的气体分布板,下方连接的是与气体分布板成一定夹角的气流转向板,气流转向板下方是与气流转向板相切连接的有一定曲率半径和圆心角的涡旋板,涡旋板下方连接气流引向板;气流分布板、气流转向板、涡旋板和气流引向板组成一个混合洗涤板系统;多个混合洗涤板系统等间距等高均布在矩形气体管道内,多个混合洗涤板系统、矩形气体管道、喷淋系统共同构成了高效低阻力气体洗涤吸收装置。本发明结构简单,体积小,制造安装方便,阻力小,洗涤吸收效率高,投资运行成本低。
The invention relates to a high-efficiency and low-resistance gas washing and absorbing device. The existing device has complex structure, large volume, high cost and large resistance. In the present invention, a nozzle spraying system is arranged on the upper part of a rectangular gas pipeline, and a gas distribution plate parallel to the axis of the gas pipeline is arranged below the nozzle, and an airflow diversion plate forming a certain angle with the gas distribution plate is connected to the bottom, and the airflow diversion plate is below the It is a vortex plate with a certain radius of curvature and a central angle connected tangentially to the airflow turning plate, and the airflow guiding plate is connected under the vortex plate; the airflow distribution plate, the airflow turning plate, the vortex plate and the airflow guiding plate form a mixed Washing plate system: Multiple mixed washing plate systems are evenly distributed in the rectangular gas pipeline at equal intervals and heights. Multiple mixed washing plate systems, rectangular gas pipelines, and spray systems together constitute an efficient and low-resistance gas washing and absorbing device. The invention has the advantages of simple structure, small volume, convenient manufacture and installation, small resistance, high washing and absorption efficiency, and low investment and operation cost.
Description
技术领域 technical field
本发明涉及一种高效低阻力气体洗涤吸收装置,主要应用于锅炉烟气除尘脱硫、工业气体成分分离、工业废气回收或吸收净化、厨房油烟净化等。 The invention relates to a high-efficiency and low-resistance gas washing and absorbing device, which is mainly used in dust removal and desulfurization of boiler flue gas, separation of industrial gas components, recovery or absorption and purification of industrial waste gas, purification of kitchen oil fume and the like.
背景技术 Background technique
目前,气体洗涤吸收装置主要有填料吸收塔、喷淋塔、文丘里管、撞击流混合吸收装置、旋流或涡流洗涤吸收装置等,这些装置有各自的优点和适用范围。但它们都有结构复杂、体积大、造价高、阻力大等缺点,对气体洗涤吸收过程中能耗比较高,特别是对于浓度较低,回收利用价值不大的工业废气、中小锅炉烟气、厨房油烟等,它们的投资运行成本高的缺点就更加突显,而且它们都不适用于气体流量波动较大和气流中含粉尘的工况。 At present, gas scrubbing and absorbing devices mainly include packed absorbing towers, spray towers, Venturi tubes, impinging flow mixing and absorbing devices, cyclone or eddy current scrubbing and absorbing devices, etc., and these devices have their own advantages and scope of application. However, they all have the disadvantages of complex structure, large volume, high cost, and large resistance. The energy consumption in the process of gas washing and absorption is relatively high, especially for industrial waste gas with low concentration and little recycling value, flue gas from small and medium-sized boilers, etc. Kitchen fumes, etc., their disadvantages of high investment and operation costs are even more prominent, and they are not suitable for working conditions where the gas flow fluctuates greatly and the airflow contains dust.
发明内容 Contents of the invention
为了克服常用气体洗涤吸收装置的体积大、投资运行成本高、阻力大、适用范围有限的缺点,本发明提供一种结构简单,造价低,阻力小,适用于气量大幅波动,且效率高的气体洗涤吸收装置。 In order to overcome the shortcomings of common gas washing and absorbing devices, such as large volume, high investment and operation cost, large resistance, and limited application range, the present invention provides a gas scrubber with simple structure, low cost, small resistance, suitable for large fluctuations in gas volume, and high efficiency. Wash the absorbent unit.
本发明采用文丘里结构,利用烟道结构对气液混合流进行压缩,而后增速形成湍流的混合原理,并利用了气液涡流混合原理和撞击流的混合原理。 The invention adopts the Venturi structure, uses the flue structure to compress the gas-liquid mixed flow, and then speeds up to form a turbulent mixing principle, and utilizes the gas-liquid vortex mixing principle and the mixing principle of impinging flow.
高效低阻力气体洗涤吸收装置是在矩形气体管道上部设置实心锥喷淋雾化系统,喷咀下方一定距离设置与气体管道中心线平行的一个气流分布板,气流分布板下方连接与管道中心线成一定夹角的气流导向板,气流导向板下方连接的是与气流导向板相切的有一定曲率半径和圆心角的涡流板,涡流板下方焊接连接与气体管道中心线平行的气流引向板。气流分布板、气流导向板、涡旋板、气流引向板各一个,按上述顺序和方式连接,共同构成一个混合洗涤板系统,两个有一定间距的混合洗涤板系统之间的空间形成一个特殊的能高效进行气液混合的气流通道。一个截面矩形的气体管道内可布置多个混合洗涤板系统,高度方向上等高设置,水平方向上等间距布置,两个混合洗涤板系统之间的水平间距根据气体流量、管道截面尺寸、涡流板的形状大小来确定。两个相邻的混合洗涤板系统之间构成的气流通道综合运用了文丘里湍流、撞击流、涡旋流的混合原理。当气液混合流体通过两个板系统之间的气流通道时,依次经过增压减速、涡旋、撞击、减压增速等过程,从而增加了气液混合时间,强化了气液或气液固接触混合效果。多个混合洗涤板系统、矩形气体管道、喷淋系统和两个法兰共同构成了高效低阻力气体洗涤吸收装置。 The high-efficiency and low-resistance gas scrubbing and absorbing device is to install a solid cone spray atomization system on the upper part of the rectangular gas pipeline. A gas flow distribution plate parallel to the centerline of the gas pipeline is set at a certain distance below the nozzle. An airflow guide plate with a certain angle, connected below the airflow guide plate is a vortex plate with a certain radius of curvature and a central angle tangent to the airflow guide plate, and the airflow guide plate parallel to the center line of the gas pipeline is welded under the vortex plate. An air distribution plate, an air guide plate, a vortex plate, and an air flow guide plate are connected in the above order and manner to form a mixed washing plate system, and the space between two mixed washing plate systems with a certain distance forms a Special air flow channels for efficient gas-liquid mixing. Multiple mixing wash plate systems can be arranged in a gas pipeline with a rectangular cross-section. They are arranged at equal heights in the height direction and at equal intervals in the horizontal direction. Determine the shape and size of the board. The air flow channel formed between two adjacent mixed washing plate systems comprehensively uses the mixing principles of Venturi turbulent flow, impact flow and vortex flow. When the gas-liquid mixed fluid passes through the airflow channel between the two plate systems, it will go through the processes of boosting and deceleration, vortex, impact, decompression and acceleration, etc., thereby increasing the gas-liquid mixing time and strengthening the gas-liquid or gas-liquid Solid contact blending effect. Multiple mixed washing plate systems, rectangular gas pipes, spray systems and two flanges together constitute an efficient and low-resistance gas washing absorption device.
本发明是无活动部件的高效低阻力气体洗涤吸收装置,它结构简单,体积小,制造安装方便,阻力小,洗涤吸收效率高,投资运行成本低,且适用于含粉尘气体和气体流量波动大的气体洗涤吸收。本发明综合利用了文丘里管洗涤混合原理、涡流和撞击流混合原理,通过多个混合洗涤板系统和矩形气体管道构成的特殊气流通道来实现,从而达到了气液混合接触充分,洗涤吸收效率高。 The invention is a high-efficiency and low-resistance gas washing and absorbing device without moving parts. It has simple structure, small volume, convenient manufacture and installation, small resistance, high washing and absorption efficiency, low investment and operation cost, and is suitable for dust-containing gas and large gas flow fluctuations. gas scrubbing absorption. The present invention comprehensively utilizes the principle of Venturi tube washing and mixing, vortex and impinging flow mixing, and realizes it through a special air flow channel composed of multiple mixing washing plate systems and rectangular gas pipelines, thereby achieving sufficient gas-liquid mixing and contact, washing and absorption efficiency high.
附图说明 Description of drawings
图1是本发明的高效低阻力气体洗涤吸收装置示意图; Fig. 1 is a schematic diagram of the high-efficiency and low-resistance gas scrubbing and absorbing device of the present invention;
图2是本发明的高效低阻力气体洗涤吸收装置效果图; Fig. 2 is the effect diagram of the high-efficiency and low-resistance gas scrubbing and absorbing device of the present invention;
图3是本发明的高效低阻力气体洗涤吸收装置90°弯头型式示意图。 Fig. 3 is a schematic diagram of the 90° elbow type of the high-efficiency and low-resistance gas scrubbing and absorbing device of the present invention.
具体实施方式 Detailed ways
参照图1和图2,本发明的高效低阻力气体洗涤吸收装置,在法兰1连接的矩形气体管道2上部设置喷咀喷淋系统3,喷淋雾化吸收液,喷咀下方一定距离H设置与气体管道2轴线平行的气体分布板4,气体分布板4长度为L1,下方连接的是与气体分布板4成一定夹角α的气流转向板5,气流转向板5长度为L2,气流转向板5下方是与气流转向板5相切连接的有一定曲率半径r和圆心角β的涡旋板6,涡旋板6下方连接长度为L3的气流引向板7,气体引向板7与气体管道2中心线平行。一个气流分布板4、一个气流转向板5、一个涡旋板6、一个气流引向板7,有各自的尺寸形状,又有顺序和方位的连接在一起,组成一个混合洗涤板系统。两个最小间距为d的混合洗涤板系统之间的空间形成一个特殊的能高效进行气液混合的气流通道。一个截面矩形的气体管道内可布置多个混合洗涤板系统,高度方向上等高设置,水平方向上等间距布置,两个混合洗涤板系统之间的水平间距根据气体流量、气体管道2截面尺寸、涡流板6的形状大小来确定。两个相邻的混合洗涤板系统之间构成的气流通道综合运用了文丘里湍流、撞击流、涡旋流的混合原理。当气液混合流体通过两个板系统之间的气流通道时,因气流通道的特殊结构而实现流体动静压之间的连续转换,依次经过增压减速、涡旋、撞击、减压增速等过程。在转向板5和涡旋板6的作用下,使部分气流产生涡旋,部分气流与涡旋气体产生撞击,从而增加了气液混合时间,强化了气液或气液固接触混合效果。多个混合洗涤板系统、矩形气体管道2、喷淋系统3和两个法兰1共同构成了高效低阻力气体洗涤吸收装置。气流转向板5的长度、涡旋板6的弧度弧长、相邻两个混合洗涤板系统之间的间距以及它们之间的特殊关系为本发明装置的关键尺寸。
Referring to Fig. 1 and Fig. 2, the high-efficiency and low-resistance gas scrubbing and absorbing device of the present invention is provided with a nozzle spraying system 3 on the upper part of the
喷淋管道轴线到气体分布板(4)的垂直距离H取值为300~500mm,气体分布板(4)长度L1取值为280~320mm,气流转向板(5)长度L2取值为(2.0~4.0)×L1,气体分布板(4)与气流转向板(5)的夹角α大小为14°±1°,涡旋板(6)的曲率半径r大小为50mm±2mm,圆心角β大小为120°±2°,相邻混合洗涤板系统之间的最小距离为d=r+5mm。 The vertical distance H from the spray pipe axis to the gas distribution plate (4) is 300-500 mm, the length L1 of the gas distribution plate (4) is 280-320 mm, and the length L2 of the airflow turning plate (5) is (2.0 ~4.0)×L1, the angle α between the gas distribution plate (4) and the airflow turning plate (5) is 14°±1°, the radius of curvature r of the vortex plate (6) is 50mm±2mm, and the central angle β The size is 120°±2°, and the minimum distance between adjacent mixed wash plate systems is d=r+5mm.
参照图3,本发明的高效低阻力气体洗涤吸收装置可以灵活配置,制作成90°弯头型式,混合洗涤板系统等间距等高布置,其他参数保持不变。 Referring to Fig. 3, the high-efficiency and low-resistance gas scrubbing and absorbing device of the present invention can be flexibly configured, made into a 90° elbow type, and the mixed scrubbing plate system is arranged at equal intervals and equal heights, and other parameters remain unchanged.
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CN107126804A (en) * | 2017-05-17 | 2017-09-05 | 华南理工大学 | A water mist absorption chamber device |
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Citations (4)
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DE2554789A1 (en) * | 1975-12-05 | 1977-06-08 | Kd Polt Inst | Contact plate for gas-liquid contact columns - e.g. for rectification, absorption, washing, esp. with thermally sensitive materials |
CN200991629Y (en) * | 2007-01-25 | 2007-12-19 | 赖旭旦 | Smoke purifying apparatus |
CN101337155A (en) * | 2007-07-05 | 2009-01-07 | 于维礼 | Multichannel swirl type purifying tower |
CN202199225U (en) * | 2011-08-22 | 2012-04-25 | 金华职业技术学院 | Efficient low-resistance air washing and absorption device |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE2554789A1 (en) * | 1975-12-05 | 1977-06-08 | Kd Polt Inst | Contact plate for gas-liquid contact columns - e.g. for rectification, absorption, washing, esp. with thermally sensitive materials |
CN200991629Y (en) * | 2007-01-25 | 2007-12-19 | 赖旭旦 | Smoke purifying apparatus |
CN101337155A (en) * | 2007-07-05 | 2009-01-07 | 于维礼 | Multichannel swirl type purifying tower |
CN202199225U (en) * | 2011-08-22 | 2012-04-25 | 金华职业技术学院 | Efficient low-resistance air washing and absorption device |
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