CN102336992A - Preparation method of special material for fluorine-containing plastic film - Google Patents
Preparation method of special material for fluorine-containing plastic film Download PDFInfo
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- CN102336992A CN102336992A CN2010102296609A CN201010229660A CN102336992A CN 102336992 A CN102336992 A CN 102336992A CN 2010102296609 A CN2010102296609 A CN 2010102296609A CN 201010229660 A CN201010229660 A CN 201010229660A CN 102336992 A CN102336992 A CN 102336992A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
The invention relates to a preparation method of a special material for a fluorine-containing plastic film. The formula of the special material is: 50-85 weight portions of polyvinylidene fluoride, 5-30 weight portions of reinforced resin, 5-15 weight portions of inorganic filler, 5-15 weight portions of nano filler, 0.5-5 weight portion(s) of mobile modifier, and 0.1-2 portion(s) of thermal stability additive. Particles of the special material can be prepared via adding of the raw materials into a mixing and blending machine, mixing for 10-40 minutes at the speed of 50-1000 rounds per minute at the room temperature, melting and extrusion at the temperature of 170-230 DEG C through a double-screw extruder, cooling, drying and pelletization. The follow-up film processing with the special material as a raw material has the advantages of good melt mobility, high production yield, high equipment applicability and the like. Meanwhile, the produced fluorine-containing plastic film has excellent vapor blocking performance, high tear strength, good weathering resistance and good acid resistance and alkali resistance and can completely meet the performance requirements of films on protective layers in packaging backplanes of solar cells.
Description
Technical field
The present invention relates to a kind of preparation method of fluoroplastic film PP Pipe Compound, PP Pipe Compound is used in particular for producing and has excellent weather resistance, hangs down a kind of fluorine plastic film of water vapour permeability, mechanical property excellence.
Background technology
Pvdf (PVDF) is important a member in the Fluroplast-4 family, but because mobile poor, so melt-processed is difficult, film forming is more difficult.On the other hand; Pvdf has outstanding high-low temperature resistant, resistance to chemical attack and weathering resistance; Excellent electrical insulating property has been applied to industry, civilian many fields, and these premium propertiess of pvdf satisfy the requirement of solar cell package backboard film protection tunic just.One of technical problem that the present invention will solve is: develop the film PP Pipe Compound of pvdf, with preparation high-performance polyvinylidene difluoride film, satisfy the solar cell industry demand.
Solar cell backboard be by the fluoroplastic film with work-ing life more than 25 years or coating as resist, with as high pressure resistant, the excellent insulation performance of basic unit sheet material (as gather, be called for short PET) to the benzene tricarboxylic acid glycol ester be composited.Because need be to carrying out Chip Packaging, protection and the insulation that photovoltaic transforms; Make it can carry out photoelectricity for a long time, expeditiously and transform, therefore require backboard have higher electrical insulation capability, water-fast, at a distance from wet, anti-ultraviolet, acid and alkali-resistance and cold-resistant thermal shocking property.The fluorine plastic film layer is the most critical rete that shields in the backboard.
At present, solar cell backboard uses the fluorine membrane preparation technology to grasp for American-European few countries, and formation is cornered the market, so fluorine film price is very high, and like PVF (being called for short PVF) film, commodity are called Tedlar, du pont company production.There is the film of the terpolymer (being called for short THV) of tetrafluoroethylene, R 1216 and vinylidene fluoride in Minnesota Mining and Manufacturing Company.U.S. Honeywell company adopts trifluorochloroethylene (CF
2CFCl)-ethene (CH
2CH
2) multipolymer (being called for short ECTFE) preparation fluorine film.Akema company has prepared polyvinylidene difluoride film, and commodity are called Kynar, and vapor transmission property is not good but its film blocks water.Compare with PVF, PVDF is many fluorine atoms on molecular structure, so PVDF is finer and close, more weather-proof than PVF, water vapor barrier property is better, the water vapour permeability of pure PVDF film have only condition of equivalent thickness the PVF film about 1/5.And THV and ECTFE raw materials cost are higher, are inappropriate for large-scale promotion.But also there is the film forming difficulty in pure PVDF raw material; Buckling deformation easily after the film forming; The high deficiency of percent thermal shrinkage; Therefore press for pure PVDF raw material is carried out modification, develop the solar cell backboard of a kind of high tensile, high water vapor rejection property, high-weatherability, low heat shrinkage and use the polyvinylidene difluoride film PP Pipe Compound.
Summary of the invention
The present invention is intended to through pvdf is carried out blending and modifying, obtains a kind of solar cell backboard with high tensile, excellent weather resistance, low water vapour permeability, low heat shrinkage and uses the polyvinylidene difluoride film PP Pipe Compound.
The preparation method who the present invention relates to the polyvinylidene difluoride film PP Pipe Compound is following: (representing with weight part)
Pvdf 50~85 weight parts, enhancing resin 5~30 weight parts, mineral filler 5~15 weight parts, nano-sized filler 5~15 weight parts, mobile properties-correcting agent 0.5~5 weight part, thermally-stabilised auxiliary agent 0.1~2 weight part; Be added in the mixing and blending machine; The rotating speed that at room temperature changes with PM 50~1000 mixed 10~40 minutes; Then through twin screw extruder under 170~230 ℃, melt extrude, cool off, dry, pelletizing, obtain the PP Pipe Compound particle.
The used fluorine resin of the present invention is a kind of pvdf or several kinds of pvdf, and its index is a molecular weight, and molecular weight is between 20~1,000,000.
The used enhancing resin of the present invention is one or more in esters of acrylic acid or the methyl acrylic ester resin, and its index is a molecular weight, and molecular weight is between 5~200,000.
The used mineral filler of the present invention is one or more in silicon-dioxide, titanium oxide, lime carbonate, permanent white, the zinc sulphide, and its particle size is between 1~100 micron.
The used nano-sized filler of the present invention is one or more in nanometer grade silica, the nanometer grade calcium carbonate, and its particle size is between 1~100 nanometer.
The used mobile properties-correcting agent of the present invention is one or more in phthalate, the phosphoric acid ester, and its index is a boiling point, and its boiling point is not less than 170 ℃.
The used thermally-stabilised auxiliary agent of the present invention is one or more in Hinered phenols, phosphorous acid esters, the organic tin.
The polyvinylidene difluoride film PP Pipe Compound that the present invention relates to, flow ability modifying agent improves the flowability of Fluroplast-4 greatly, can melt extrude and film forming.Strengthen resin and play plasticising, toughening effect simultaneously, improve the tear strength of film greatly.Under the strong shearing action of twin screw extruder, Nano filling can homodisperse, and the introducing of nano particle helps reducing the sharp water vapour permeability of transmittance of film.This PP Pipe Compound of experimental result proof can realize the balance of all performances such as thin film mechanical performance, excellent weather resistance and low water vapour permeability, low heat shrinkage; It is a kind of solar cell backboard resist mould material of excellent performance; After the production domesticization, price is far below imported product simultaneously.
Embodiment
Following embodiment is to further specify of the present invention, and the present invention is not limited to following examples and implementation method.
Embodiment 1,2,3,4 is four kinds of different formula of special material, lists in the table 1.The starting material that adopt among the embodiment are following:
Pvdf (PVDF): SOLEF 1001, U.S. Solvay company
Polymethylmethacrylate (PMMA): 6N, Germany wins wound company
Titanium oxide (Ti0
2): R-103, du pont company
Lime carbonate (CaCO
3, nano level): NPCC-201, Xintai City, Ruicheng, Shanxi nano material ltd
DOP (DOP): electrical grade DOP, Shandong, Shandong softening agent limited-liability company
Thermally-stabilised auxiliary agent: anti-oxidant Irganox 1010, Switzerland Ciba ltd
Embodiment 1~4 prescription is as shown in table 1.
Table 1 embodiment 1~4 prescription (parts by weight: %)
Material name | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 |
PVDF | 60 | 65 | 70 | 75 |
PMMA | 19 | 16 | 13 | 10 |
Ti0 2 | 10 | 8.5 | 7 | 5.5 |
Nanometer CaCO 3 | 10 | 8.5 | 7 | 5.5 |
DOP | 0.5 | 1.5 | 2.5 | 3.5 |
1010 | 0.5 | 0.5 | 0.5 | 0.5 |
Press the prescription in the table 1; The raw materials weighing component adds in the mixing machine; The rotating speed that at room temperature changes with PM 800 mixed 20 minutes, then through twin screw extruder under 190~200 ℃, extrude, cool off, dry, pelletizing, obtain polyvinylidene difluoride film PP Pipe Compound plastic pellet; Then with PP Pipe Compound through extruding hydrostomia or extruding the film that technologies such as blown film are processed 25 micron thickness.Press the sample preparation of ASTM standard respectively, then Key Performance Indicators such as test tensile strength, water vapour permeability, weathering resistance, percent thermal shrinkage.Test result is as shown in table 2.
The The performance test results of table 2 embodiment 1~4 and Comparative Examples
Annotate: Comparative Examples is meant the test result of the fluorine film that commercially available certain American-European company produces in the table 2.
Each prescription of embodiment is easy to carry out that twin screw is extruded and film forming.The test result of comparing embodiment and Comparative Examples explains that the special-purpose section of the polyvinylidene difluoride film that the present invention relates to can use the fluorine film by the more excellent solar cell backboard of processability.
Claims (8)
1. the preparation method of a fluoroplastic film PP Pipe Compound is characterized in that, prescription is following with the preparation method: represent with ingredients weight parts
Pvdf 50~85 weight parts, enhancing resin 5~30 weight parts, mineral filler 5~15 weight parts, nano level are filled out section's 5~15 weight parts, mobile properties-correcting agent 0.5~5 weight part, thermally-stabilised auxiliary agent 0.1~2 weight part; Be added in the mixing and blending machine; The rotating speed that at room temperature changes with PM 50~1000 mixed 10~40 minutes; Then through twin screw extruder under 170~230 ℃, melt extrude, cool off, dry, pelletizing; Obtain the fluoroplastic film PP Pipe Compound, this PP Pipe Compound can be used the fluorine rete through the sun power backboard that the production of extrusion film moulding process obtains excellent performance.
2. the preparation method of a kind of fluoroplastic film PP Pipe Compound according to claim 1 is characterized in that described fluoro-containing plastic is a kind of pvdf or several kinds of pvdf, and its index is a molecular weight, and molecular weight is between 20~1,000,000.
3. the preparation method of a kind of fluoroplastic film PP Pipe Compound according to claim 1; It is characterized in that described enhancing resin is one or more in esters of acrylic acid or the methyl acrylic ester resin; Its index is a molecular weight, and molecular weight is between 5~200,000.
4. the preparation method of a kind of fluoroplastic film PP Pipe Compound according to claim 1; It is characterized in that described mineral filler is one or more in silicon-dioxide, titanium oxide, lime carbonate, permanent white, the zinc sulphide, its particle size is between 1~100 micron.
5. the preparation method of a kind of fluoroplastic film PP Pipe Compound according to claim 1 is characterized in that described nano-sized filler is one or more in nanometer grade silica, the nanometer grade calcium carbonate, and its particle size is between 1~100 nanometer.
6. the preparation method of a kind of fluoroplastic film PP Pipe Compound according to claim 1 is characterized in that described mobile properties-correcting agent is one or more in phthalate, the phosphoric acid ester, and its index is a boiling point, and its boiling point is not less than 170 ℃.
7. the preparation method of a kind of fluoroplastic film PP Pipe Compound according to claim 1 is characterized in that described thermally-stabilised auxiliary agent is one or more in Hinered phenols, phosphorous acid esters, the organic tin.
8. the preparation method of a kind of fluoroplastic film PP Pipe Compound according to claim 1 is characterized in that this PP Pipe Compound is used to prepare solar cell backboard and uses the fluorine film, works steam permeable, anti-aging, the effect of protection solar cell of intercepting.
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Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102746599A (en) * | 2012-05-17 | 2012-10-24 | 杭州福膜新材料科技有限公司 | High-thermal-oxidation-stability polyvinylidene fluoride composition and preparation method thereof |
CN102796334A (en) * | 2012-09-12 | 2012-11-28 | 常州荣晟新材料科技有限公司 | Flame-retardant polyvinylidene fluoride film and preparation method thereof |
CN103524960A (en) * | 2013-09-25 | 2014-01-22 | 吴江市天源塑胶有限公司 | Anti-aging wear resisting plastic |
CN104086867A (en) * | 2014-07-01 | 2014-10-08 | 安徽江威精密制造有限公司 | Special filler for high-wear-resistant capacitor film and preparation method of special filler |
CN104403241A (en) * | 2014-11-12 | 2015-03-11 | 无锡中洁能源技术有限公司 | Modified PVDF base material for solar cell backplane and preparation method thereof |
CN104744859A (en) * | 2013-12-30 | 2015-07-01 | 江苏昊华光伏科技有限公司 | Solar backboard membrane |
CN105038046A (en) * | 2015-07-24 | 2015-11-11 | 南通慧源塑胶有限公司 | Polyvinylidene fluoride plastic film |
CN106009427A (en) * | 2016-07-20 | 2016-10-12 | 郑泓 | Special material for white polyvinylidene fluoride cast film |
CN107556671A (en) * | 2017-09-22 | 2018-01-09 | 北京爱吾尔德技术开发有限公司 | A kind of modified PVDF materials, preparation method and applications |
CN107880455A (en) * | 2017-11-08 | 2018-04-06 | 安徽腾龙泵阀制造有限公司 | A kind of method for improving fluoroplastics centrifugal pump surface smoothness |
CN108299772A (en) * | 2018-03-22 | 2018-07-20 | 南京君弘塑业有限公司 | A kind of polyvinylidene difluoride film and preparation method thereof |
CN110116508A (en) * | 2019-04-19 | 2019-08-13 | 苏州亨利通信材料有限公司 | Aluminium-plastic tape processing method for cable |
CN112228390A (en) * | 2020-10-20 | 2021-01-15 | 安徽银龙泵阀股份有限公司 | Special anti-erosion impeller for magnetic pump |
CN113078229A (en) * | 2020-01-03 | 2021-07-06 | 财团法人工业技术研究院 | Solar cell module, back plate for solar cell module and back plate combination |
CN114292479A (en) * | 2022-01-28 | 2022-04-08 | 嘉兴高正新材料科技股份有限公司 | Special material for wear-resistant polyvinylidene fluoride decorative film and preparation method thereof |
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CN101410249A (en) * | 2006-01-25 | 2009-04-15 | 阿克马法国公司 | Flexible film based on fluorinated polymer |
CN101582458A (en) * | 2009-06-26 | 2009-11-18 | 上海海优威电子技术有限公司 | Novel solar battery backboard |
CN101681946A (en) * | 2007-06-15 | 2010-03-24 | 阿科玛股份有限公司 | photovoltaic modules having a polyvinylidene fluoride backsheet |
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CN101410249A (en) * | 2006-01-25 | 2009-04-15 | 阿克马法国公司 | Flexible film based on fluorinated polymer |
CN101681946A (en) * | 2007-06-15 | 2010-03-24 | 阿科玛股份有限公司 | photovoltaic modules having a polyvinylidene fluoride backsheet |
CN101582458A (en) * | 2009-06-26 | 2009-11-18 | 上海海优威电子技术有限公司 | Novel solar battery backboard |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102746599A (en) * | 2012-05-17 | 2012-10-24 | 杭州福膜新材料科技有限公司 | High-thermal-oxidation-stability polyvinylidene fluoride composition and preparation method thereof |
CN102796334A (en) * | 2012-09-12 | 2012-11-28 | 常州荣晟新材料科技有限公司 | Flame-retardant polyvinylidene fluoride film and preparation method thereof |
CN103524960A (en) * | 2013-09-25 | 2014-01-22 | 吴江市天源塑胶有限公司 | Anti-aging wear resisting plastic |
CN104744859A (en) * | 2013-12-30 | 2015-07-01 | 江苏昊华光伏科技有限公司 | Solar backboard membrane |
CN104086867A (en) * | 2014-07-01 | 2014-10-08 | 安徽江威精密制造有限公司 | Special filler for high-wear-resistant capacitor film and preparation method of special filler |
CN104403241A (en) * | 2014-11-12 | 2015-03-11 | 无锡中洁能源技术有限公司 | Modified PVDF base material for solar cell backplane and preparation method thereof |
CN105038046A (en) * | 2015-07-24 | 2015-11-11 | 南通慧源塑胶有限公司 | Polyvinylidene fluoride plastic film |
CN106009427A (en) * | 2016-07-20 | 2016-10-12 | 郑泓 | Special material for white polyvinylidene fluoride cast film |
CN107556671A (en) * | 2017-09-22 | 2018-01-09 | 北京爱吾尔德技术开发有限公司 | A kind of modified PVDF materials, preparation method and applications |
CN107880455A (en) * | 2017-11-08 | 2018-04-06 | 安徽腾龙泵阀制造有限公司 | A kind of method for improving fluoroplastics centrifugal pump surface smoothness |
CN108299772A (en) * | 2018-03-22 | 2018-07-20 | 南京君弘塑业有限公司 | A kind of polyvinylidene difluoride film and preparation method thereof |
CN108299772B (en) * | 2018-03-22 | 2020-12-08 | 南京君弘塑业有限公司 | Polyvinylidene fluoride film and preparation method thereof |
CN110116508A (en) * | 2019-04-19 | 2019-08-13 | 苏州亨利通信材料有限公司 | Aluminium-plastic tape processing method for cable |
CN113078229A (en) * | 2020-01-03 | 2021-07-06 | 财团法人工业技术研究院 | Solar cell module, back plate for solar cell module and back plate combination |
CN112228390A (en) * | 2020-10-20 | 2021-01-15 | 安徽银龙泵阀股份有限公司 | Special anti-erosion impeller for magnetic pump |
CN114292479A (en) * | 2022-01-28 | 2022-04-08 | 嘉兴高正新材料科技股份有限公司 | Special material for wear-resistant polyvinylidene fluoride decorative film and preparation method thereof |
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Address after: 213022 No. 18 middle Huashan Road, Xinbei District, Jiangsu, Changzhou Applicant after: Liu Bo Address before: 201601 No. 49, Lane 36, Cross Harbour Road, Shanghai, Songjiang District 301 Applicant before: Liu Bo |
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Application publication date: 20120201 |