CN101582458A - Novel solar battery backboard - Google Patents
Novel solar battery backboard Download PDFInfo
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- CN101582458A CN101582458A CNA2009100539105A CN200910053910A CN101582458A CN 101582458 A CN101582458 A CN 101582458A CN A2009100539105 A CNA2009100539105 A CN A2009100539105A CN 200910053910 A CN200910053910 A CN 200910053910A CN 101582458 A CN101582458 A CN 101582458A
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- 239000010410 layer Substances 0.000 claims abstract description 108
- 239000000956 alloy Substances 0.000 claims abstract description 46
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 46
- 239000000853 adhesive Substances 0.000 claims abstract description 39
- 230000001070 adhesive effect Effects 0.000 claims abstract description 39
- 239000004698 Polyethylene Substances 0.000 claims abstract description 36
- 229920000573 polyethylene Polymers 0.000 claims abstract description 36
- 229910010272 inorganic material Inorganic materials 0.000 claims abstract description 28
- 239000011147 inorganic material Substances 0.000 claims abstract description 28
- -1 polyethylene Polymers 0.000 claims abstract description 26
- 239000002033 PVDF binder Substances 0.000 claims abstract description 17
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims abstract description 17
- 229920003023 plastic Polymers 0.000 claims abstract description 15
- 239000004033 plastic Substances 0.000 claims abstract description 15
- 239000003381 stabilizer Substances 0.000 claims abstract description 13
- 239000012790 adhesive layer Substances 0.000 claims abstract description 11
- 230000032683 aging Effects 0.000 claims abstract description 8
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- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 6
- 239000001301 oxygen Substances 0.000 claims abstract description 6
- 229920006332 epoxy adhesive Polymers 0.000 claims abstract description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 26
- 229920005644 polyethylene terephthalate glycol copolymer Polymers 0.000 claims description 26
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 17
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 12
- 235000014692 zinc oxide Nutrition 0.000 claims description 12
- 239000011787 zinc oxide Substances 0.000 claims description 12
- 239000004408 titanium dioxide Substances 0.000 claims description 10
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 9
- 235000012239 silicon dioxide Nutrition 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 6
- 230000001590 oxidative effect Effects 0.000 claims description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 5
- 239000011777 magnesium Substances 0.000 claims description 5
- 239000010936 titanium Substances 0.000 claims description 5
- 239000005083 Zinc sulfide Substances 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 239000005864 Sulphur Chemical group 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 229910052788 barium Inorganic materials 0.000 claims description 3
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 239000011733 molybdenum Substances 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims 1
- 239000010703 silicon Substances 0.000 claims 1
- 229910052710 silicon Inorganic materials 0.000 claims 1
- 239000011701 zinc Substances 0.000 claims 1
- 229910052725 zinc Inorganic materials 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 7
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 abstract 1
- 239000000326 ultraviolet stabilizing agent Substances 0.000 abstract 1
- 239000012463 white pigment Substances 0.000 abstract 1
- 239000010408 film Substances 0.000 description 32
- 239000005038 ethylene vinyl acetate Substances 0.000 description 13
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 13
- 229920002620 polyvinyl fluoride Polymers 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000012528 membrane Substances 0.000 description 8
- 229920002799 BoPET Polymers 0.000 description 6
- 238000005266 casting Methods 0.000 description 4
- 229920002313 fluoropolymer Polymers 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000005453 pelletization Methods 0.000 description 4
- 239000007767 bonding agent Substances 0.000 description 3
- 238000007766 curtain coating Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- 229920000426 Microplastic Polymers 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 238000005469 granulation Methods 0.000 description 2
- 230000003179 granulation Effects 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000009832 plasma treatment Methods 0.000 description 2
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 description 2
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- CHJAYYWUZLWNSQ-UHFFFAOYSA-N 1-chloro-1,2,2-trifluoroethene;ethene Chemical group C=C.FC(F)=C(F)Cl CHJAYYWUZLWNSQ-UHFFFAOYSA-N 0.000 description 1
- 229920001780 ECTFE Polymers 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical group FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/049—Protective back sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Laminated Bodies (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention relates to a novel solar battery backboard, which comprises the following components according to the adhesion in turn: a weathering layer, a first adhesive layer, a structure-enhancing layer, a second adhesive layer and an adhesive reflecting layer; wherein, the weathering layer is a polyvinylidene fluoride alloy layer modified by inorganic materials; the adhesive reflecting layer is a white polyethylene layer; preferably, the polyvinylidene fluoride alloy layer is a plastic alloy layer formed by the polyvinylidene fluoride and the inorganic materials with the thickness of 4-40 mum; the white polyethylene layer is a plastic alloy layer in which polyethylene is mixed with inorganic white pigment, anti-ultraviolet stabilizer and hot-oxygen ageing resistance stabilizer with the thickness of 10-300mum; the structure-enhancing layer is a polyethylene qlycol terephthalate layer; the first adhesive layer and the second adhesive layer can be one of the following three, namely, a polyurethane adhesive layer, an acrylic ester adhesive layer or an epoxy adhesive layer with the thickness of 1mum-30mum. The invention features novel structure, easily obtained materials, greatly reduced cost and good performance, conforms to the requirements of the backboard, and has important significance on solar energy industry.
Description
Technical field
The present invention relates to technical field of solar batteries, particularly the solar cell backboard technical field specifically is meant a kind of novel solar battery backboard.
Background technology
Because a large amount of uses of solar cell, each country, company have proposed many structures and have applied for many patents accordingly the backboard of solar cell.Structure relatively more commonly used at present is the TPT structure, wherein T refers to the Tedlar film of E.I.Du Pont Company, and composition is polyvinyl fluoride (PVF), and P refers to PETG (PET) film, therefore TPT refers to the PVF/PET/PVF structure, and is bonding with suitable bonding agent between three-layer thin-film.The typical production merchant of the backboard of TPT structure is the Isovolta company in Europe.The main effect of PVF film is weather-proof, and the whole world has only du pont company production, price height, supply monopolization.For saving cost, can substitute by the weaker plastic film of weatherability towards the PVF of solar battery sheet layer.So reason, the backboard (seeing patent application WO2004/091901A2) of TPE structure has been invented by the Madico company of the U.S..Wherein E refers to ethylene-vinyl acetate resin, is called for short EVA.The structure of TPE backboard is PVF/PET/EVA.The backboard that 3M company produces also is similar structure, uses THV (hexafluoropropylene (HFP)/tetrafluoroethylene (TFE)-vinylidene) film to be weathering layer, and structure is THV/PET/EVA, has also applied for patent (seeing patent application US2006/0280922A1).The patent of 3M attempts to cover fluoroplastics all except that PVF and all polyolefin.Polyolefinic definition has covered the plastics of all carbon-to-carbon structures, and kind is very many, and each plastics performance differs greatly.The fluoroplastics surface energy is low, except that PVF and THV are that other fluoroplastics are very difficult to bonding the easiest comparatively speaking bonding kind.So only can't realize structure except that THV/PET/EVA by its statement of applying for a patent.Other u s company is just attempting adopting ECTFE (ethene chlorotrifluoroethylene), ETFE (ethylene tetrafluoroethylene copolymer) as back veneer material, but does not also have commercial product.
PVDF formal name used at school in the fluoroplastics is a Kynoar, and molecular structure is-(CF
2-CH
2)
n-(CH
2-CF
2)
n-.Its supplier is many, likes companies such as richnesses, Eastern Mountain chemical industry, hugeization such as three of the Da Jin of Japan, Asahi Glass, French Acker agate, Italian Su Wei, China.PVDF can use the processing technology of thermoplastics to produce film, such as curtain coating or blown film, also can make coating, coating film forming.The PVDF film has high automatically cleaning ability, and extraordinary water, oxygen barrier performance are arranged.With the performance of PVDF, it should be fit to do the weathering protective layer of solar cell backboard very much.But the PVDF surface energy is low, can't directly use.
Polyethylene (PE) is the polymer of ethene, and molecular structure is-(CH
2-CH
2) n-.Contain a large amount of ethene segments in the commonly used glued membrane EVA molecular structure in the solar module, the compatibility of itself and PE is very good.Both can be bonded together under molten condition fully.
Summary of the invention
The objective of the invention is to have overcome above-mentioned shortcoming of the prior art, a kind of novel solar battery backboard is provided, it is weathering layer that this novel solar battery backboard adopts inorganic material-modified Kynoar (PVDF) alloy firm.This plastic alloy obtains the PVDF alloy firm by extruding curtain coating or blown film.It shows high surface energy after corona, plasma or flame treatment, bonding good with bonding agent and PETG (PET) film.The PVDF alloy firm of organic and/or inorganic materials and the adhesive strength of PET film are apparently higher than the adhesive strength of PVDF film that does not contain inorganic material and PET film.Be bonding reflector with white polyethylene (PE) film simultaneously, novel structure, material is easy to get, and cost reduces greatly, and function admirable, meets the requirement to backboard, and the solar energy industry is had very important meaning.
To achieve these goals, novel solar battery backboard of the present invention, comprise weathering layer, first adhesive linkage, structure enhancement layer, second adhesive linkage and bonding reflector, described weathering layer is by the bonding described structure enhancement layer of described first adhesive linkage, described structure enhancement layer is by the bonding described bonding reflector of described second adhesive linkage, be characterized in that described weathering layer is inorganic material-modified Kynoar (PVDF) alloy-layer, described bonding reflector is white polyethylene (PE) layer.
Preferably, described polyvinylidene fluoride alloy layer is the plastic alloy alloy-layer of Kynoar and inorganic material.
More preferably, described inorganic material is selected from one or more in the inorganic matter that structural formula is AxBy, and wherein A is (Si), magnesium (Mg), titanium (Ti), zinc (Zn), aluminium (Al), molybdenum (Mo) or barium (Ba), and B is oxygen (O), sulphur (S) or sulfate radical (SO
4), x and y are selected from 1,2 or 3 respectively.Obviously, wherein Ax, By positive and negative charge mate.
Further, described inorganic matter comprises silicon dioxide, titanium dioxide and molybdenum sulfide, perhaps comprises zinc sulphide, barium sulfate and titanium dioxide, perhaps comprises silicon dioxide, alundum (Al, molybdenum sulfide and titanium dioxide.
More preferably, described inorganic material is 10%~40% of a described polyvinylidene fluoride alloy layer total weight.
Preferably, the thickness of described polyvinylidene fluoride alloy layer is 4~40 μ m.
The manufacture method of above-mentioned PVDF alloy is after inorganic material and pure PVDF plastic pellet are mixed, by the single screw extrusion machine extruding pelletization of double screw extruder or band batch mixing section.By granulation, inorganic material and PVDF are fully mixed and form plastic alloy.By casting machine or inflation film manufacturing machine, the PVDF alloy is made the film of suitable thickness again.Also can be earlier with part PVDF and inorganic material elder generation extruding pelletization, and then will resulting particle and remaining PVDF make film again after evenly mixing.If casting machine or inflation film manufacturing machine can be uniformly dispersed inorganic material, also can directly make film.The surface treatment that the surface can be carried out can be corona, plasma treatment or flame treatment.
Described white PE layer is towards solar battery sheet, and it act as bonding EVA glued membrane and flash back the sunlight and returns in the solar module.Preferably, described white polyethylene layer is the plastic alloy layer that is mixed with inorganic Chinese white, uvioresistant stabilizer and thermo oxidative aging stabilizer in the polyethylene.Wherein uvioresistant stabilizer and thermo oxidative aging stabilizer are a small amount of.
More preferably, described inorganic Chinese white is titanium dioxide (TiO
2) or barium sulfate (BaSO
4).Further, inorganic Chinese white is a titanium dioxide.
More preferably, described inorganic Chinese white accounts for 3%~10% of described white polyethylene layer total weight.The amount that inorganic Chinese white adds influences the reflecting rate of white very little, the too many physical property that influences film.
Preferably, the thickness of described white polyethylene layer is 10~300 μ m.
Preferably, described structure enhancement layer is PETG (PET) layer.
More preferably, described PETG layer PETG (BOPET) layer that is biaxial tension.
More preferably, the thickness of described PETG layer is 40~400 μ m.
Preferably, described first adhesive linkage and described second adhesive linkage are a kind of in polyurethane glue-line, acrylate glue-line or the epoxy adhesive layer.More preferably, be the polyurethane adhesive of bi-component.
Preferably, the thickness of described first adhesive linkage and described second adhesive linkage is 1 μ m~30 μ m.More preferably, thickness is 5 μ m~25 μ m.
Beneficial effect of the present invention is:
1, the present invention adopts inorganic material-modified polyvinylidene fluoride alloy layer as weathering layer, and the white polyethylene layer is as bonding reflector, novel structure, and material is easy to get, and cost is low;
2, the good weatherability of inorganic material-modified polyvinylidene fluoride alloy layer of the present invention, and because the adding of inorganic material, the polyvinylidene fluoride alloy film is after surface treatment, surface energy obviously improves, and the adhesive strength of itself and pet layer is obviously improved;
3, the effect of white PE layer of the present invention is the glued membrane in the bonding solar module, and flashes back the sunlight and get back in the assembly, is bonding reflector, and the compatibility of glued membrane EVA commonly used is very good in itself and the solar module.
Description of drawings
Fig. 1 is the structural representation of a specific embodiment of the present invention.
Embodiment
In order more to be expressly understood technology contents of the present invention, describe in detail especially exemplified by following examples.
See also shown in Figure 1, novel solar battery backboard of the present invention, comprise weathering layer 1, first adhesive linkage 2, structure enhancement layer 3, second adhesive linkage 4 and bonding reflector 5, described weathering layer 1 is by described first adhesive linkage, 2 bonding described structure enhancement layers 3, described structure enhancement layer 3 is by described second adhesive linkage 4 bonding described bonding reflector 5, described weathering layer 1 is inorganic material-modified Kynoar (PVDF) alloy-layer, and described bonding reflector 5 is white polyethylene (PE) layers.
Preferably, described polyvinylidene fluoride alloy layer is the plastic alloy alloy-layer of Kynoar and inorganic material.
More preferably, described inorganic material is selected from one or more in the inorganic matter that structural formula is AxBy, and wherein A is (Si), magnesium (Mg), titanium (Ti), zinc (Zn), aluminium (Al), molybdenum (Mo) or barium (Ba), and B is oxygen (O), sulphur (S) or sulfate radical (SO
4), x and y are selected from 1,2 or 3 respectively.Obviously, wherein Ax, By positive and negative charge mate.
More preferably, described inorganic material is 10%~40% of a described polyvinylidene fluoride alloy layer total weight.
In specific embodiments of the invention, inorganic material content is 20%, and composition is silicon dioxide (SiO2) 10%, titanium dioxide (TiO2) 8%, molybdenum sulfide (MoS2) 2%.This alloy is not before surface corona is handled, and surface energy reaches 35 dyne, and twice corona treatment rear surface can reach 45 dyne.And before pure PVDF was untreated, surface energy had only 27 dyne, is no more than 38 dyne after the corona treatment.The actual measurement adhesive strength of this PVDF alloy-layer and PET is 13 newton/15 millimeter.
Preferably, the thickness of described polyvinylidene fluoride alloy layer is 4~40 μ m.In specific embodiments of the invention, the thickness of described polyvinylidene fluoride alloy layer is 20 μ m.
The manufacture method of above-mentioned PVDF alloy is after inorganic material and pure PVDF plastic pellet are mixed, by the single screw extrusion machine extruding pelletization of double screw extruder or band batch mixing section.By granulation, inorganic material and PVDF are fully mixed and form plastic alloy.By casting machine or inflation film manufacturing machine, the PVDF alloy is made the film of suitable thickness again.Also can be earlier with part PVDF and inorganic material elder generation extruding pelletization, and then will resulting particle and remaining PVDF make film again after evenly mixing.If casting machine or inflation film manufacturing machine can be uniformly dispersed inorganic material, also can directly make film.The surface treatment that the surface can be carried out can be corona, plasma treatment or flame treatment.
Described white PE layer is towards solar battery sheet, and it act as bonding EVA glued membrane and flash back the sunlight and returns in the solar module.Preferably, described white polyethylene layer is the plastic alloy layer that is mixed with inorganic Chinese white, uvioresistant stabilizer and thermo oxidative aging stabilizer in the polyethylene.Wherein uvioresistant stabilizer and thermo oxidative aging stabilizer are a small amount of.
More preferably, described inorganic Chinese white is titanium dioxide (TiO
2) or barium sulfate (BaSO
4).
More preferably, described inorganic Chinese white accounts for 3%~10% of described white polyethylene layer total weight.The amount that inorganic Chinese white adds influences the reflecting rate of white very little, the too many physical property that influences film.
Preferably, the thickness of described white polyethylene layer is 10~300 μ m.
In specific embodiments of the invention, the main component of described white polyethylene layer is a low density polyethylene (LDPE), inorganic pigment is a titanium dioxide, content is 6%, other contains a small amount of antioxidant, this layer thickness is 50 μ m, and the adhesive strength of EVA glued membrane commonly used is the 82N/15 millimeter in this layer and the solar module, and the sunlight reflected rate is greater than 85%.
Preferably, described structure enhancement layer 3 is PETG (PET) layers.
More preferably, the thickness of described PETG layer is 40~400 μ m.
In specific embodiments of the invention, PETG (BOPET) layer that described PETG layer is biaxial tension, thickness is 250 μ m.
Preferably, described first adhesive linkage 2 and described second adhesive linkage 4 are a kind of in polyurethane glue-line, acrylate glue-line or the epoxy adhesive layer.
Preferably, the thickness of described first adhesive linkage 2 and described second adhesive linkage 4 is 1 μ m~30 μ m.More preferably, thickness is 5 μ m~25 μ m.
In specific embodiments of the invention, described first adhesive linkage 2 and described second adhesive linkage 4 are the polyurethane adhesive layer, and thickness is 10 μ m.
In another specific embodiment of the present invention, weathering layer is inorganic material-modified PVDF alloy-layer, and wherein inorganic material content is 40%, wherein zinc sulphide (ZnS) 30%, barium sulfate (BaSO
4) 10%, contain a small amount of titanium dioxide (TiO in addition
2).Twice corona rear surface can reach 40 dyne.The PVDF alloy film is 40 μ m, and actual measurement and the adhesive strength of PET are 9 newton/15 millimeter.Bonding reflector white PE alloy firm contains titanium dioxide (TiO
2) 10%, thickness 300 μ m.The adhesive strength of EVA glued membrane commonly used is surveyed 72 newton/15 millimeter in this layer and the solar module, and the sunlight reflected rate is greater than 80%.The structure enhancement layer is a biaxial tension PET film, thickness 40 μ m.Two-layer bonded layer is a two-component polyurethane adhesive, and thickness is respectively 1 μ m.
In the 3rd specific embodiment of the present invention, weathering layer is inorganic material-modified PVDF alloy-layer, wherein inorganic material content is 10%, wherein silicon dioxide (SiO2) 2%, alundum (Al (Al2O3) 2%, molybdenum sulfide (MoS2) 3%, titanium dioxide (TiO2) 3%.Twice corona rear surface can reach 42 dyne.PVDF alloy film thickness is 4 μ m, and actual measurement is 10 newton/15 millimeter with the PET adhesive strength.Bonding reflector white PE alloy firm contains titanium dioxide (TiO
2) 3% and a small amount of anti-ultraviolet ageing stabilizer and thermo oxidative aging stabilizer, thickness is 10 μ m.The actual measurement of the adhesive strength of EVA glued membrane commonly used is 60 newton/15 millimeter in this layer and the solar module, and the sunlight reflected rate is greater than 70%.The structure enhancement layer is the PET film, and thickness is 400 μ m.Two-layer bonded layer is an epoxide-resin glue, and thickness is respectively 30 μ m.
The present invention has taken into account the obtaining property easily of raw material, produceability and water, composite factor such as oxygen barrier performance and cost, used the external one deck fluorine material weathering layer 1 of the more or less freely PVDF alloy that obtains and produce as solar cell backboard, its composition is the plastic alloy alloy by PVDF and suitable inorganic material, this plastic alloy obtains the PVDF alloy firm by extruding curtain coating or blown film, it is at corona, after plasma or the flame treatment, show high surface energy, bonding good with first bonding agent 2 and PETG (PET) film, the PVDF alloy firm of organic and/or inorganic materials and the adhesive strength of PET film are apparently higher than the adhesive strength of PVDF film that does not contain inorganic material and PET film; Also use polyethylene layer to be bonding reflector 5 internal in the solar cell backboard, EVA layer in the PVF of solar battery sheet layer or PVF/PET/EVA structure among the two-layer PVF in the alternative PVF/PET/PVF structure of using always, both reached the performance that solar cell backboard needs, also reduced cost, solved and produced the situation that backboard need use import fluorine material film fully at home, the solar energy industry has been had very important meaning.
To sum up, it is weathering layer 1 that novel solar battery backboard of the present invention adopts inorganic material-modified Kynoar (PVDF) alloy firm, be bonding reflector 5 with white polyethylene (PE) film simultaneously, novel structure, material is easy to get, and cost reduces greatly, and function admirable, meet requirement, the solar energy industry is had very important meaning backboard.
In this specification, the present invention is described with reference to its certain embodiments.But, still can make various modifications and conversion obviously and not deviate from the spirit and scope of the present invention.Therefore, specification and accompanying drawing are regarded in an illustrative, rather than a restrictive.
Claims (15)
1. novel solar battery backboard, comprise bonding successively weathering layer, first adhesive linkage, structure enhancement layer, second adhesive linkage and bonding reflector, it is characterized in that described weathering layer is inorganic material-modified polyvinylidene fluoride alloy layer, described bonding reflector is the white polyethylene layer.
2. novel solar battery backboard according to claim 1 is characterized in that, described polyvinylidene fluoride alloy layer is the plastic alloy alloy-layer of Kynoar and inorganic material.
3. novel solar battery backboard according to claim 2, it is characterized in that described inorganic material is selected from one or more in the inorganic matter that structural formula is AxBy, wherein A is silicon, magnesium, titanium, zinc, aluminium, molybdenum or barium, B is oxygen, sulphur or sulfate radical, and x and y are selected from 1,2 or 3 respectively.
4. novel solar battery backboard according to claim 3, it is characterized in that, described inorganic matter comprises silicon dioxide, titanium dioxide and molybdenum sulfide, perhaps comprises zinc sulphide, barium sulfate and titanium dioxide, perhaps comprises silicon dioxide, alundum (Al, molybdenum sulfide and titanium dioxide.
5. novel solar battery backboard according to claim 2 is characterized in that, described inorganic material is 10%~40% of a described polyvinylidene fluoride alloy layer total weight.
6. novel solar battery backboard according to claim 1 is characterized in that, the thickness of described polyvinylidene fluoride alloy layer is 4~40 μ m.
7. novel solar battery backboard according to claim 1 is characterized in that, described white polyethylene layer is the plastic alloy layer that is mixed with inorganic Chinese white, uvioresistant stabilizer and thermo oxidative aging stabilizer in the polyethylene.
8. novel solar battery backboard according to claim 7 is characterized in that, described inorganic Chinese white is titanium dioxide or barium sulfate.
9. novel solar battery backboard according to claim 7 is characterized in that, described inorganic Chinese white accounts for 3%~10% of described white polyethylene layer total weight.
10. novel solar battery backboard according to claim 1 is characterized in that, the thickness of described white polyethylene layer is 10~300 μ m.
11. novel solar battery backboard according to claim 1 is characterized in that, described structure enhancement layer is the PETG layer.
12. novel solar battery backboard according to claim 11 is characterized in that, the PETG layer that described PETG layer is biaxial tension.
13. novel solar battery backboard according to claim 11 is characterized in that, the thickness of described PETG layer is 40~400 μ m.
14. novel solar battery backboard according to claim 1 is characterized in that, described first adhesive linkage and described second adhesive linkage are a kind of in polyurethane glue-line, acrylate glue-line or the epoxy adhesive layer.
15. novel solar battery backboard according to claim 1 is characterized in that, the thickness of described first adhesive linkage and described second adhesive linkage is 1 μ m~30 μ m.
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