CN102332496B - Solar photovoltaic module welding ribbon-processing apparatus and processing method - Google Patents

Solar photovoltaic module welding ribbon-processing apparatus and processing method Download PDF

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Publication number
CN102332496B
CN102332496B CN2011102918832A CN201110291883A CN102332496B CN 102332496 B CN102332496 B CN 102332496B CN 2011102918832 A CN2011102918832 A CN 2011102918832A CN 201110291883 A CN201110291883 A CN 201110291883A CN 102332496 B CN102332496 B CN 102332496B
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ribbon
base
sponge
solder
flux
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CN2011102918832A
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CN102332496A (en
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黄朝武
陈海军
俞佳辰
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江苏石光光伏有限公司
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/52Manufacturing of products or systems for producing renewable energy
    • Y02P70/521Photovoltaic generators

Abstract

本发明公开了一种太阳能光伏组件的焊带加工装置及加工方法,在焊带送料机(1)的后工位依次安装助焊剂涂覆机(2)、焊带烘干箱(3)和焊带裁剪机(4)构成焊带加工装置;首先将焊带卷材装在焊带送料机(1)上,其次将焊带穿过助焊剂涂覆机(2),接着再将焊带穿过焊带烘干箱(3),最后将焊带装载在焊带裁剪机(4)上,设定裁剪长度,开启焊带送料机(1)、焊带烘干箱(3)和焊带裁剪机(4),自动裁剪得焊带(5)。 The present invention discloses a welding apparatus and a processing method with processing a solar photovoltaic module in the ribbon feeder (1) is mounted sequentially after fluxing station unit (2), welded with drying tank (3) and ribbon cutting machine (4) constituting the ribbon machining apparatus; first web ribbons mounted on the ribbon feeder (1), followed by the solder flux through the coater belt (2), and then followed ribbon ribbon through the drying chamber (3), and finally loaded with solder ribbon cutting machine (4), set the cut length, opening ribbon feeder (1), drying box ribbon (3) and welding tape cutting machine (4), to give automatic cut ribbon (5). 通过本发明加工的焊带,表面助焊剂涂覆均匀,焊带表面不会附着固体杂质,提高焊接质量,缩短焊带加工时间,提高工作效率。 The present invention is processed with solder, fluxing uniform surface, solder does not adhere to the belt surface of solid impurities, improve the welding quality, to shorten the processing time with solder, improve work efficiency.

Description

太阳能光伏组件的焊带加工装置及加工方法技术领域[0001] 本发明加工装置及加工方法,具体涉及一种太阳能光伏组件的焊带加工装置及加工方法。 Ribbon processing apparatus and processing method of solar photovoltaic modules Technical Field [0001] The processing apparatus and processing method of the present invention, particularly relates to a solar photovoltaic module with a processing device and processing the welding method. 背景技术[0002] 众所周知,太阳能光伏组件是由光生伏特效应而将太阳光能直接转化为电能的器件,当太阳光照射到电池组件表面时会产生光生电流。 [0002] It is well known solar photovoltaic modules by photovoltaic effect solar energy directly into electrical energy device when the solar cell module light incident surface of photo-generated current is generated. 太阳能电池片单体一般无法满足正常的使用需求,需要将若干电池片通过辅助材料焊带、汇流带、EVA、背板、玻璃经层压封装结合在一起,再装上铝合金边框,通过接线盒将产生的电流输出,成为一个完整的太阳能电池组件。 Solar cells monomers are generally unable to meet the normal needs, the number of batteries required by the auxiliary material sheet ribbon, with the bus, EVA, backsheet, glass encapsulated by laminated together, and then loaded on an aluminum alloy frame, via a connection the resulting current output cassette, into a complete solar cell module. 太阳能电池片单体是通过焊带以串联的方式连接,焊带与电池片是采用焊接的方式连接,焊接前需要在焊带表面涂覆一层助焊剂。 Single solar cells in series is connected by a ribbon, ribbon and sheet battery is connected by welding, soldering requires a layer of flux before the solder is coated with a surface. [0003]目前,太阳能光伏组件的焊带上采用浸泡方式浸泡助焊剂,即将裁切好的焊带放在盛有助焊剂的容器中,进行批量浸泡,再进行烘干。 [0003] Currently, solar photovoltaic modules to bring solder dipping using a dipping flux, i.e. good cut ribbons in a container filled with flux, batch soaking, then drying. 这种方式存在浸泡不均匀,容易在焊带表面附着一些固体杂质,与电池片焊接时就会出现虚焊、焊带表面不光滑等问题,降低了焊接质量,影响了产品的使用性能。 The presence of such non-uniform manner soaking, some solid impurities easily adhere to the surface of the ribbon occurs during welding Weld battery plate, ribbon surface is not smooth and so on, the quality of the welding line, affecting the performance of the product. 发明内容[0004] 本发明要解决的技术问题是:提供一种太阳能光伏组件的焊带加工装置及加工方法,采用该加工装置及加工方法在焊带的表面涂覆助焊剂,避免焊带表面助焊剂不均匀、不充分现象的发生,焊带表面不附着固体杂质,保证后续产品质量。 [0004] The present invention is to solve the technical problem are: to provide a solar photovoltaic module ribbon machining apparatus and machining method using the machining apparatus and machining method of coating the surface with a solder flux, solder with the surface to avoid uneven flux, occurrence of the phenomenon is insufficient, the surface is not adhered ribbon solid impurities, to ensure the quality of the subsequent products. [0005] 为解决上述问题,本发明采用的技术解决方案是:该焊带加工装置包含焊带送料机、助焊剂涂覆机、焊带烘干箱和焊带裁剪机,在焊带送料机的后工位依次安装助焊剂涂覆机、焊带烘干箱和焊带裁剪机构成焊带加工装置;所述的助焊剂涂覆机包括盒体、盒盖、底座·、基座、底座海绵和基座海绵,在盒体内的底部安装底座,底座上安装底座海绵,在盒盖内的顶部安装基座,基座上安装基座海绵,盒盖安装在盒体上构成助焊剂储存盒,基座海绵位于底座海绵上方并接触底座海绵;所述的焊带烘干箱包括箱体、烘干风扇和通风孔,箱体上分布通风孔,箱体内安装烘干风扇。 [0005] In order to solve the above problem, technical solutions of the present invention is that: the processing means comprises a ribbon feeder with solder, flux coating machine, drying oven ribbon and ribbon cutting machine, the ribbon feeder after fluxing station sequentially mounting machine, and the drying box ribbon ribbon into ribbon cutting mechanism machining device; said box body comprises a flux coating machine, the lid, base-base, base sponges and sponge base, at the bottom of the cartridge body mounting base, the mounting base sponge base, the top cover mounting base, the mounting base on the sponge base, the flux constituting the storage case cover mounted on the cassette body the base is located above the base of sponge and the sponge contacting the sponge base; the drying box comprises a box body with solder, drying fan and ventilation holes, the ventilation holes on the distribution box, the drying fan installation cabinets. [0006] 其中,在盒体上安装泄液阀。 [0006] wherein the seton valve mounted on the cartridge body. [0007] 其中,在盒体上设液位刻度线。 [0007] wherein the level graduations provided on the cartridge body. [0008] 其中,太阳能光伏组件的焊带加工方法,包括以下步骤:首先将焊带卷材装在焊带送料机上,其次将焊带穿过助焊剂涂覆机,接着再将焊带穿过焊带烘干箱,最后将焊带装载在焊带裁剪机上,设定裁剪长度,开启焊带送料机、焊带烘干箱和焊带裁剪机,自动裁剪得焊带。 [0008] wherein, ribbon solar photovoltaic module processing method, comprising the steps of: first web ribbons mounted on the ribbon feeder, secondly with solder flux passing through the coater, and then again through the ribbon ribbon drying box, and finally loaded on the ribbon ribbon cutting machine, cutting length is set to open the ribbon feeder, ribbon and the ribbon cutting box drying machine to give automatic cut ribbon. [0009] 本发明具有以下优点:1、采用工具辅助在焊带的表面涂覆助焊剂,能使助焊剂充分均匀地涂在焊带表面,避免焊带表面附着固体杂质,保证后续产品质量;2、涂覆与裁剪同时进行,节省了工作时间,提高了工作效率;3、海绵能吸取盒体内助焊剂,泄液阀能将盒体内的助焊剂释放掉,液位刻度线能观察盒体内液面精确高度,保证助焊剂在焊带的上下面涂覆均勻,提闻焊带品质。 [0009] The present invention has the following advantages: 1, using an auxiliary on the surface of the tool is coated with solder flux, the flux can be substantially uniformly coated on the surface with a solder, to avoid ribbon attached to the surface of solid impurities, to ensure the quality of the subsequent products; 2, the coating and cutting at the same time, saving time and increasing efficiency; 3, the sponge can absorb flux cartridge body, the cartridge body can drain liquid valve flux relieved level observed tick the box body exact height level, to ensure that the upper and lower flux uniformly coated ribbon, ribbon lifting smell quality. 附图说明[0010] 图1为本发明加工装置及加工方法示意图。 BRIEF DESCRIPTION OF schematic processing apparatus and processing method [0010] FIG. 1 of the present invention. [0011] 图2为助焊剂涂覆机盒体意图。 [0011] FIG. 2 is a fluxing cartridge body intended. [0012] 图3为助焊剂涂覆机盒盖意图。 [0012] FIG. 3 is a coater cover intended flux. [0013] 图4为助焊剂涂覆机示意图。 [0013] FIG. 4 is a schematic diagram of the flux coating machine. [0014] 图5为焊带烘干箱示意图。 [0014] FIG. 5 is a schematic diagram ribbon drying chamber. [0015] 图中:1、焊带送料机,2、助焊剂涂覆机,3、焊带烘干箱,4、焊带裁剪机,5、焊带,6、泄液阀,7、底座海绵,8、液位刻度线,9、基座海绵,10、烘干风扇,11、通风孔,12、盒体,13、盒 盖,14、底座,15、基座,16、箱体。 [0015] FIG: 1, a ribbon feeder, 2, flux coater, 3, ribbon drying box, 4, ribbon cutting machine, 5, ribbon, 6, the liquid discharge valve 7, the base sponge, 8, level scale line 9, the base sponge, 10, drying fan 11, the ventilation holes 12, the cartridge body 13, lid 14, base 15, base 16, housing. 具体实施方式[0016] 下面结合附图对本发明一种太阳能光伏组件的焊带加工装置及加工方法作进一步详细描述。 DETAILED DESCRIPTION [0016] DRAWINGS processing apparatus of ribbon and processing method of a solar photovoltaic module of the present invention will be described in further detail. [0017] 如图1-5所示,该焊带加工装置包含焊带送料机1、助焊剂涂覆机2、焊带烘干箱3 和焊带裁剪机4,在焊带送料机I的后工位依次安装助焊剂涂覆机2、焊带烘干箱3和焊带裁剪机4构成焊带加工装置;所述的助焊剂涂覆机2包括盒体12、盒盖13、底座14、基座15、 底座海绵7和基座海绵9,在盒体12内的底部安装底座14,底座14上安装底座海绵7,在盒盖13内的顶部安装基座15,基座15上安装基座海绵9,盒盖13安装在盒体12上构成助焊剂储存盒,基座海绵9位于底座海绵7上方并接触底座海绵;所述的焊带烘干箱3包括箱体16、烘干风扇10和通风孔11,箱体16上分布通风孔11,箱体16内安装烘干风扇10。 [0017] shown in Figure 1-5, the ribbon comprises a ribbon feeder processing apparatus 1, flux 2 coater, with drying box 3 and the solder ribbon cutting machine 4, the ribbon feeder of I after fluxing station sequentially mounted unit 2, with a solder ribbon and the drying box 3 constituting the ribbon cutting machine 4 machining apparatus; said fluxing unit 2 includes a box body 12, lid 13, base 14 , base 15, the base 7 and the base sponge sponge 9, at the bottom of the mounting base 12 of the cartridge body 14, the sponge mount base 7 on the base 14, the top cover 13 in the mounting base 15, mounted on the base 15 sponge base 9, the lid 13 is mounted on the flux constituting the storage case, the base 9 is located above the base of sponge and the sponge 7 in contact with the cartridge body 12 on the sponge base; said solder comprises a housing 3 with a drying chamber 16, dry fan 10 and vents 11, the distribution of the ventilation holes 11 on the case 16, drying fan 10 mounted within housing 16. [0018] 其中,在盒体12上安装泄液阀6。 [0018] wherein the seton is mounted on the cartridge body 12 in the valve 6. [0019] 其中,在盒体12上设液位刻度线8。 [0019] wherein the level scale line 8 provided on the cartridge body 12. [0020] 其中,太阳能光伏组件的焊带加工方法,包括以下步骤:首先将焊带卷材装在焊带送料机I上,其次将焊带穿过助焊剂涂覆机2,接着再将焊带穿过焊带烘干箱3,最后将焊带装载在焊带裁剪机4上,设定裁剪长度,开启焊带送料机I焊带烘干箱3和焊带裁剪机4,自动裁剪得焊带5。 [0020] wherein, ribbon solar photovoltaic module processing method, comprising the steps of: first web ribbons mounted on the ribbon feeder I, followed by the solder flux through the coater belt 2, and then followed by welding ribbon belt through the drying chamber 3, and finally loaded on the ribbon ribbon cutting machine 4, cutting length is set, I open the ribbon feeder 3 and the drying chamber ribbon ribbon cutting machine 4, to give automatic cut ribbon 5. [0021] 加工时,确认泄液阀6为关闭状态,在助焊剂储存盒的盒体12内倒入助焊剂,助焊剂的液面高度不低于从上往下第三个液位刻度线,不高于从上往下第一根液位刻度线,为从上往下第二根液位刻度线适宜;将焊带卷材装载在焊带送料机I上,将焊带穿过助焊剂涂覆机2,盖上盒盖13,焊带位于基座海绵9和底座海绵7之间,等待3分钟,当海绵上吸足助焊剂后,将焊带拉出再穿过焊带烘干箱3,最后装载在焊带裁剪机4上,设定裁剪长度,开启焊带送料机1、焊带烘干箱3和焊带裁剪机4,对首件进行检验,确定长度符合要求后进行批量裁剪。 [0021] When processing, confirmation seton valve 6 in the closed state, is poured into the flux 12 in the cartridge storage case body flux, the flux is not lower than the liquid level from the top level of the third tick marks not more than a first down from the root level tick, from the root down to the second level appropriate scale line; weld with a coil mounted on the ribbon feeder I, the ribbon through co flux coater 2, put the lid 13, the ribbon is located between the base 9 and the base sponge sponge 7, in three minutes, after the sponge absorbing enough flux, the solder ribbon drawn through the ribbon and then dried after the tank 3, and finally loaded on the ribbon cutting machine 4, cutting length is set to open the ribbon feeder 1, and the solder tank 3 with drying ribbon cutting machine 4, of the first member, verify the length according to the requirements volume cutting.

Claims (3)

1.太阳能光伏组件的焊带加工装置,其特征在于:该焊带加工装置包含焊带送料机(I)、助焊剂涂覆机(2)、焊带烘干箱(3)和焊带裁剪机(4),在焊带送料机(I)的后工位依次安装助焊剂涂覆机(2)、焊带烘干箱(3)和焊带裁剪机(4)构成焊带加工装置;所述的助焊剂涂覆机包括盒体(12)、盒盖(13)、底座(14)、基座(15)、底座海绵(7)和基座海绵(9),在盒体(12)内的底部安装底座(14),底座(14)上安装底座海绵(7),在盒盖(13)内的顶部安装基座(15),基座(15)上安装基座海绵(9),盒盖(13)安装在盒体(12)上构成助焊剂储存盒,基座海绵(9)位于底座海绵(7)上方并接触底座海绵;所述的焊带烘干箱(3)包括箱体(16),烘干风扇(10)和通风孔(11),箱体(16)上分布通风孔(11),箱体(16)内安装烘干风扇(10)。 Ribbon machining apparatus 1. The solar photovoltaic module, wherein: the processing means comprises a ribbon ribbon feeder (the I), flux coating machine (2), welded with drying tank (3) and a ribbon cutting (4), mounted successively flux coating machine (2) in the ribbon feeder (I) of the station, ribbon drying box (3) and a ribbon cutting machine (4) constituting the ribbon machining apparatus; the flux coater comprises a box (12), the cover (13), the chassis (14), the base (15), a base of sponge (7) and a base of sponge (9), in the cartridge (12 sponge bottom mounting base mounting base (14), the chassis (14)) in the upper (7), the top cover (13) of the mounting base (15), a mounting base sponge (9 (15) of the base ), cover (13) mounted in the cassette storage case constituting the flux, sponge base (9) is located above the base of the sponge (7) on the sponge and contact base (12); said ribbon drying chamber (3) includes a housing (16), a drying fan (10) and vents (11), the casing (16) distributed over the vent hole (11), mounted within the housing (16) drying fan (10).
2.根据权利要求1所述的太阳能光伏组件的焊带加工装置,其特征在于:在盒体(12) 上安装泄液阀(6)。 The welding strip processing apparatus according to the solar photovoltaic module as claimed in claim 1, wherein: the installation seton valve (6) on the cartridge body (12).
3.根据权利要求1所述的太阳能光伏组件的焊带加工装置,其特征在于:在盒体(12) 上设液位刻度线(8)。 The welding strip processing apparatus according to the solar photovoltaic module as claimed in claim 1, wherein: level provided the line (8) on the cartridge body (12).
CN2011102918832A 2011-09-29 2011-09-29 Solar photovoltaic module welding ribbon-processing apparatus and processing method CN102332496B (en)

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CN103406692B (en) * 2013-08-13 2015-06-17 天威新能源控股有限公司 Automatic clipping device for manual single-bonding-wire interconnection strip and application method
CN103956405A (en) * 2014-04-16 2014-07-30 宁波华顺太阳能科技有限公司 Device and method for machining solder strip of solar photovoltaic assembly
CN104526191B (en) * 2014-10-30 2017-01-18 信阳师范学院 Rolling welding device for photovoltaic cells with multiple interconnection wires and welding method of device
CN105081501A (en) * 2015-08-27 2015-11-25 苏州宇邦新型材料股份有限公司 Method for precoating flux on photovoltaic welding strip
CN106299030B (en) * 2016-09-12 2017-07-07 佛山市南海区广工大数控装备协同创新研究院 A kind of full automatic welding band shaping positioner

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