CN102332496A - Solar photovoltaic module welding ribbon-processing apparatus and processing method - Google Patents
Solar photovoltaic module welding ribbon-processing apparatus and processing method Download PDFInfo
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- CN102332496A CN102332496A CN201110291883A CN201110291883A CN102332496A CN 102332496 A CN102332496 A CN 102332496A CN 201110291883 A CN201110291883 A CN 201110291883A CN 201110291883 A CN201110291883 A CN 201110291883A CN 102332496 A CN102332496 A CN 102332496A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a solar photovoltaic module welding ribbon-processing apparatus and a processing method. A flux coater (2), a welding ribbon-drying oven (3) and a welding ribbon-cutting machine (4) are sequentially mounted at stations after a welding ribbon feeder (1) to form the welding ribbon-processing apparatus. Firstly, a welding ribbon roll is loaded on the welding ribbon feeder (1); secondly, a welding ribbon roll passes through the flux coater (2); thirdly, the welding ribbon roll passes through the welding ribbon-drying oven (3); finally, the welding ribbon roll is loaded on the welding ribbon-cutting machine (4), a cutting length is set, the welding ribbon feeder (1), the welding ribbon-drying oven (3) and the welding ribbon-cutting machine (4) are started, and the welding ribbon roll is automatically cut into welding ribbons (5). The flux coated on the surface of a welding ribbon processed by the invention is uniform, solid impurities cannot be attached on the surface of the welding ribbon, the welding quality is increased, the welding ribbon-processing time is shortened, and the working efficiency is increased.
Description
Technical field
Processing unit (plant) of the present invention and processing method are specifically related to a kind of welding processing unit (plant) and processing method of solar photovoltaic assembly.
Background technology
As everyone knows, solar photovoltaic assembly is the device that solar energy is converted into electric energy by photovoltaic effect, when solar irradiation is mapped to surfaces of cell, can produce photogenerated current.The solar battery sheet monomer generally can't satisfy normal user demand; Need some battery sheets be combined through the lamination encapsulation through auxiliary material welding, the band that confluxes, EVA, backboard, glass; Refill aluminum alloy frame; With the electric current output that produces, become a complete solar module through terminal box.The solar battery sheet monomer is to connect through the mode of welding with series connection, and welding is to adopt the mode of welding to be connected with the battery sheet, need be at welding surface-coated one deck scaling powder before the welding.
At present, adopt immersion way to soak scaling powder on the welding of solar photovoltaic assembly, the welding that is about to cut is placed in the container that fills scaling powder, carries out batch and soaks, and dries again.This mode exists soaks inhomogeneously, easily at some solid impurities of welding surface attachment, will occur problems such as rosin joint, welding be rough when welding with the battery sheet, has reduced welding quality, has influenced the serviceability of product.
Summary of the invention
The technical problem that the present invention will solve is: welding processing unit (plant) and processing method that a kind of solar photovoltaic assembly is provided; Adopt this processing unit (plant) and processing method surface-coated scaling powder at welding; Avoid that the welding surface welding-assistant is inhomogeneous, the generation of insufficient phenomenon; The non-cohesive solid impurity in welding surface guarantees the subsequent product quality.
For addressing the above problem; The technical solution that the present invention adopts is: this welding processing unit (plant) comprises welding feeder, scaling powder coating machine, welding drying baker and welding cutter, at the back station of welding feeder scaling powder coating machine, welding drying baker and welding cutter is installed successively and is constituted the welding processing unit (plant); Described scaling powder coating machine comprises box body, lid, base, pedestal, base sponge and pedestal sponge; Bottom mounting seat in box body; Mounting seat sponge on the base, the top mounting base in lid, mounting base sponge on the pedestal; Lid is installed in and constitutes the scaling powder Storage Box on the box body, and the pedestal sponge is positioned at base sponge top and contacts the base sponge; Described welding drying baker comprises casing, oven dry fan and ventilation hole, and the oven dry fan is installed in the ventilation hole that distributes on the casing, casing.
Wherein, drainage valve is installed on box body.
Wherein, on box body, establish the liquid level graduation mark.
Wherein, the welding processing method of solar photovoltaic assembly may further comprise the steps: at first the welding coiled material is contained on the welding feeder; Secondly welding is passed the scaling powder coating machine; Then again welding is passed the welding drying baker, at last welding is loaded on the welding cutter, set cutting length; Open welding feeder, welding drying baker and welding cutter, cutting gets welding automatically.
The present invention has the following advantages: 1, the employing instrument is assisted the surface-coated scaling powder at welding, can make scaling powder be coated in the welding surface full and uniformly, avoids welding surface attachment solid impurity, guarantees the subsequent product quality; 2, coating and cutting are carried out simultaneously, have saved the operating time, have improved operating efficiency; 3, sponge can draw scaling powder in the box body, and drainage valve can discharge the scaling powder in the box body, and the liquid level graduation mark can be observed liquid level precise height in the box body, guarantees that scaling powder applies evenly in the top and bottom of welding, improves the welding quality.
Description of drawings
Fig. 1 is processing unit (plant) of the present invention and processing method sketch map.
Fig. 2 is a scaling powder coating machine box body sketch map.
Fig. 3 is a scaling powder coating machine lid sketch map.
Fig. 4 is a scaling powder coating machine sketch map.
Fig. 5 is a welding drying baker sketch map.
Among the figure: 1, welding feeder, 2, the scaling powder coating machine, 3, the welding drying baker, 4, the welding cutter; 5, welding, 6, drainage valve, 7, the base sponge, 8, the liquid level graduation mark; 9, pedestal sponge, 10, the oven dry fan, 11, ventilation hole, 12, box body; 13, lid, 14, base, 15, pedestal, 16, casing.
Embodiment
Describe in further detail below in conjunction with the welding processing unit (plant) and the processing method of accompanying drawing a kind of solar photovoltaic assembly of the present invention.
Shown in Fig. 1-5; This welding processing unit (plant) comprises welding feeder 1, scaling powder coating machine 2, welding drying baker 3 and welding cutter 4, at the back station of welding feeder 1 scaling powder coating machine 2, welding drying baker 3 and welding cutter 4 is installed successively and is constituted the welding processing unit (plant); Described scaling powder coating machine 2 comprises box body 12, lid 13, base 14, pedestal 15, base sponge 7 and pedestal sponge 9; Bottom mounting seat 14 in box body 12; Mounting seat sponge 7 on the base 14, the top mounting base 15 in lid 13, mounting base sponge 9 on the pedestal 15; Lid 13 is installed in and constitutes the scaling powder Storage Box on the box body 12, and pedestal sponge 9 is positioned at base sponge 7 tops and contacts the base sponge; Described welding drying baker 3 comprises casing 16, oven dry fan 10 and ventilation hole 11, and distribution ventilation hole 11 on the casing 16 is installed oven dry fan 10 in the casing 16.
Wherein, drainage valve 6 is installed on box body 12.
Wherein, on box body 12, establish liquid level graduation mark 8.
Wherein, the welding processing method of solar photovoltaic assembly may further comprise the steps: at first the welding coiled material is contained on the welding feeder 1; Secondly welding is passed scaling powder coating machine 2; Then again welding is passed welding drying baker 3, at last welding is loaded on the welding cutter 4, set cutting length; Open welding feeder 1 welding drying baker 3 and welding cutter 4, cutting gets welding 5 automatically.
Add man-hour; Confirm that drainage valve 6 is a closed condition, in the box body 12 of scaling powder Storage Box, pour scaling powder into, the liquid level of scaling powder is not less than the 3rd liquid level graduation mark from top to bottom; Be not higher than first liquid level graduation mark from top to bottom, for second liquid level graduation mark is suitable from top to bottom; The welding coiled material is loaded on the welding feeder 1, welding is passed scaling powder coating machine 2, cover lid 13; Welding is waited for 3 minutes, after suctioning scaling powder on the sponge between pedestal sponge 9 and base sponge 7; Welding pulled out pass welding drying baker 3 again, be loaded at last on the welding cutter 4, set cutting length; Open welding feeder 1, welding drying baker 3 and welding cutter 4, initial workpiece is tested, confirm to carry out the batch cutting after length meets the requirements.
Claims (4)
1. the welding processing unit (plant) of solar photovoltaic assembly; It is characterized in that: this welding processing unit (plant) comprises welding feeder (1), scaling powder coating machine (2), welding drying baker (3) and welding cutter (4), at the back station of welding feeder (1) scaling powder coating machine (2), welding drying baker (3) and welding cutter (4) is installed successively and is constituted the welding processing unit (plant); Described scaling powder coating machine comprises box body (12), lid (13), base (14), pedestal (15), base sponge (7) and pedestal sponge (9); Bottom mounting seat (14) in box body (12); Base (14) is gone up mounting seat sponge (7); Top mounting base (15) in lid (13); Pedestal (15) is gone up mounting base sponge (9), and lid (13) is installed in box body (12) and goes up formation scaling powder Storage Box, and pedestal sponge (9) is positioned at base sponge (7) top and contacts the base sponge; Described welding drying baker (3) comprises casing (16), oven dry fan (10) and ventilation hole (11), and casing (16) is gone up distribution ventilation hole (11), and oven dry fan (10) is installed in the casing (16).
2. the welding processing unit (plant) of solar photovoltaic assembly according to claim 1 is characterized in that: go up at box body (12) drainage valve (6) is installed.
3. the welding processing unit (plant) of solar photovoltaic assembly according to claim 1 is characterized in that: on box body (12), establish liquid level graduation mark (8).
4. the welding processing method of solar photovoltaic assembly; It is characterized in that this welding processing method may further comprise the steps: at first the welding coiled material is contained on the welding feeder (1), secondly welding is passed scaling powder coating machine (2), then again welding is passed welding drying baker (3); At last welding is loaded on the welding cutter (4); Set cutting length, open welding feeder (1), welding drying baker (3) and welding cutter (4), cutting gets welding (5) automatically.
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CN2011102918832A CN102332496B (en) | 2011-09-29 | 2011-09-29 | Solar photovoltaic module welding ribbon-processing apparatus and processing method |
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CN2011102918832A CN102332496B (en) | 2011-09-29 | 2011-09-29 | Solar photovoltaic module welding ribbon-processing apparatus and processing method |
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CN102332496B CN102332496B (en) | 2013-03-27 |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102935538A (en) * | 2012-10-26 | 2013-02-20 | 秦皇岛博硕光电设备股份有限公司 | Solder-strip soldering flux coating device |
CN103406692A (en) * | 2013-08-13 | 2013-11-27 | 天威新能源控股有限公司 | Automatic clipping device for manual single-bonding-wire interconnection strip and application method |
CN103956405A (en) * | 2014-04-16 | 2014-07-30 | 宁波华顺太阳能科技有限公司 | Device and method for machining solder strip of solar photovoltaic assembly |
CN104526191A (en) * | 2014-10-30 | 2015-04-22 | 信阳师范学院 | Rolling welding device for photovoltaic cells with multiple interconnection wires and welding method of device |
CN105081501A (en) * | 2015-08-27 | 2015-11-25 | 苏州宇邦新型材料股份有限公司 | Method for precoating flux on photovoltaic welding strip |
CN106299030A (en) * | 2016-09-12 | 2017-01-04 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of full-automatic welding shaping positioner |
CN110576258A (en) * | 2018-06-07 | 2019-12-17 | 罗伯特·博世有限公司 | Method for producing a laser joining connection for joining materials and device for carrying out said method |
CN115155933A (en) * | 2022-07-14 | 2022-10-11 | 润达光伏盐城有限公司 | Waist-shaped welding strip straightening and coating device for photovoltaic module production |
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CN201744762U (en) * | 2010-01-08 | 2011-02-16 | 高本龙 | Semi-automatic tin-coated belt welding machine for solar cells |
CN201792065U (en) * | 2010-03-29 | 2011-04-13 | 常州新区常工电子计算机有限公司 | Semiautomatic welding machine for crystalline silicon solar cells |
US20110204126A1 (en) * | 2010-02-23 | 2011-08-25 | Schott Solar Ag | Method and apparatus for applying solder to a work piece |
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CN201744762U (en) * | 2010-01-08 | 2011-02-16 | 高本龙 | Semi-automatic tin-coated belt welding machine for solar cells |
US20110204126A1 (en) * | 2010-02-23 | 2011-08-25 | Schott Solar Ag | Method and apparatus for applying solder to a work piece |
CN201792065U (en) * | 2010-03-29 | 2011-04-13 | 常州新区常工电子计算机有限公司 | Semiautomatic welding machine for crystalline silicon solar cells |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102935538A (en) * | 2012-10-26 | 2013-02-20 | 秦皇岛博硕光电设备股份有限公司 | Solder-strip soldering flux coating device |
CN102935538B (en) * | 2012-10-26 | 2015-11-25 | 秦皇岛博硕光电设备股份有限公司 | Welding scaling powder application device |
CN103406692A (en) * | 2013-08-13 | 2013-11-27 | 天威新能源控股有限公司 | Automatic clipping device for manual single-bonding-wire interconnection strip and application method |
CN103406692B (en) * | 2013-08-13 | 2015-06-17 | 天威新能源控股有限公司 | Automatic clipping device for manual single-bonding-wire interconnection strip and application method |
CN103956405A (en) * | 2014-04-16 | 2014-07-30 | 宁波华顺太阳能科技有限公司 | Device and method for machining solder strip of solar photovoltaic assembly |
CN104526191A (en) * | 2014-10-30 | 2015-04-22 | 信阳师范学院 | Rolling welding device for photovoltaic cells with multiple interconnection wires and welding method of device |
CN105081501A (en) * | 2015-08-27 | 2015-11-25 | 苏州宇邦新型材料股份有限公司 | Method for precoating flux on photovoltaic welding strip |
CN106299030A (en) * | 2016-09-12 | 2017-01-04 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of full-automatic welding shaping positioner |
CN110576258A (en) * | 2018-06-07 | 2019-12-17 | 罗伯特·博世有限公司 | Method for producing a laser joining connection for joining materials and device for carrying out said method |
CN110576258B (en) * | 2018-06-07 | 2023-12-12 | 罗伯特·博世有限公司 | Method for producing a material-matched laser joining connection and device for carrying out the method |
CN115155933A (en) * | 2022-07-14 | 2022-10-11 | 润达光伏盐城有限公司 | Waist-shaped welding strip straightening and coating device for photovoltaic module production |
CN115155933B (en) * | 2022-07-14 | 2023-06-09 | 润达光伏盐城有限公司 | Waist-shaped welding strip straightening and coating device for photovoltaic module production |
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