CN102329127A - Integrally-cast ceramic burner of hot-blast stove - Google Patents
Integrally-cast ceramic burner of hot-blast stove Download PDFInfo
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- CN102329127A CN102329127A CN201110206978A CN201110206978A CN102329127A CN 102329127 A CN102329127 A CN 102329127A CN 201110206978 A CN201110206978 A CN 201110206978A CN 201110206978 A CN201110206978 A CN 201110206978A CN 102329127 A CN102329127 A CN 102329127A
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Abstract
The invention discloses an integrally-cast ceramic burner of a hot-blast stove. The integrally-cast ceramic burner is manufactured through the following raw materials in parts by weight: 50-80 parts of electrocast mullitewith the particle size of 8-0mm, 10-20 parts of electrocast mullite with the particle size of 120-180 meshes, 5-15 parts of silicon carbide with the particle size of 180-320 meshes, 5-10 parts of alpha-Al2O3 micropowder with the particle size of 0.5mu m, 5-10 parts of pure sodium calcium aluminate cement, 0.05-0.4 parts of trimeric sodium phosphate and 3-8 parts of water. According to the invention, the entire ceramic burner is integrally cast on a stove body construction site by adopting the integral casting technology and a high-tech casting material combined with the micropowder, the integral structure is stable without weak link, the heat shock stability and the high-temperature volume stability are good, no expansion and shrinkage occurs at the temperature of 1400 DEG C, a complex structure which cannot be made through bricking is realized, the construction is easy, and the cost is low.
Description
Technical field
The present invention relates to a kind of integrated poured ceramic combustor of hot-blast stove.
Background technology
The top ignition ceramic burner is built with the brick formula is brick for a long time always, and structural stability is poor, and there is weak link in brickwork joint; Easy of crack causes that string leaks, and difficulty of construction is high; Structure is limited to, though improved thermal shock resistance with the trichroite brick, the pyritous volume stability is bad.
Summary of the invention
The technical problem that the present invention will solve is that the top ignition ceramic burner is built with the brick formula is brick, and structural stability is poor, and a kind of integrated poured ceramic combustor of hot-blast stove is provided.
Technical scheme of the present invention is: a kind of integrated poured ceramic combustor of hot-blast stove, and it is to be processed by the raw material of following parts by weight:
Granularity is the electrofused mullite 50-80 of 8-0 mm
Granularity is 120-180 purpose electrofused mullite 10-20
Granularity is 180-320 purpose silit 5-15
Granularity is the α-Al below the 0.5 μ m
2O
3Micro mist 5-10
Pure sodium aluminate calcium cement 5-10
Tripoly phosphate sodium STPP 0.05-0.4
Water 3-8.
Integrated poured ceramic combustor of hot-blast stove, it is preferably processed by the raw material of following parts by weight:
Granularity is the electrofused mullite 60-70 of 8-0 mm
Granularity is 120-180 purpose electrofused mullite 12-18
Granularity is 180-320 purpose silit 8-12
Granularity is the α-Al below the 0.5 μ m
2O
3Micro mist 6-8
Pure sodium aluminate calcium cement 6-8
Tripoly phosphate sodium STPP 0.1-0.3
Water 4-6.
Integrated poured ceramic combustor of hot-blast stove, its optimum is processed by the raw material of following parts by weight:
Granularity is the electrofused mullite 65 of 8-0 mm
Granularity is a 120-180 purpose electrofused mullite 15
Granularity is a 180-320 purpose silit 10
Granularity is the α-Al below the 0.5 μ m
2O
3Micro mist 7
Pure sodium aluminate calcium cement 7
Tripoly phosphate sodium STPP 0.2
Water 5.
The invention has the beneficial effects as follows: adopt integrated poured technology, adopt micro mist bonded hi-tech mould material, in the body of heater working-yard; Whole ceramic burner is poured into an integrated entity, realized that one-piece construction is stable, does not exist weak link; Thermal shock resistance and high volume good stability 1400 ℃ of contractions of not expanding, and can be realized the complex construction that is beyond one's reach of laying bricks; Construction is easy, and expense is low.
Embodiment
Embodiment 1
A kind of integrated poured ceramic combustor of hot-blast stove, it is to be processed by following raw material: granularity is that electrofused mullite 80 kg, the granularity of 8-0 mm is that 120 purpose electrofused mullites, 20 kg, granularity are that 180 purpose silit, 15 kg, granularity are the α-Al below the 0.5 μ m
2O
3Micro mist 10 kg, pure sodium aluminate calcium cement 10 kg, tripoly phosphate sodium STPP 0.4 kg, water 8 kg.
Embodiment 2
A kind of integrated poured ceramic combustor of hot-blast stove, it is to be processed by following raw material: granularity is that electrofused mullite 50 kg, the granularity of 8-0 mm is that 180 purpose electrofused mullites, 10 kg, granularity are that 320 purpose silit, 5 kg, granularity are the α-Al below the 0.5 μ m
2O
3Micro mist 5 kg, pure sodium aluminate calcium cement 5 kg, tripoly phosphate sodium STPP 0.05 kg, water 3 kg.
Embodiment 3
Integrated poured ceramic combustor of hot-blast stove, it is to be processed by following raw material: granularity is that electrofused mullite 70 kg, the granularity of 8-0 mm is that 160 purpose electrofused mullites, 18 kg, granularity are that 200 purpose silit, 12 kg, granularity are the α-Al below the 0.5 μ m
2O
3Micro mist 8 kg, pure sodium aluminate calcium cement 8 kg, tripoly phosphate sodium STPP 0.3 kg, water 6 kg.
Embodiment 4
Integrated poured ceramic combustor of hot-blast stove, it is to be processed by following raw material: granularity is that electrofused mullite 60 kg, the granularity of 8-0 mm is that 160 purpose electrofused mullites, 12 kg, granularity are that 240 purpose silit, 8 kg, granularity are the α-Al below the 0.5 μ m
2O
3Micro mist 6-8 kg, pure sodium aluminate calcium cement 6 kg, tripoly phosphate sodium STPP 0.1 kg, water 4 kg.
Embodiment 5
Integrated poured ceramic combustor of hot-blast stove, it is to be processed by following raw material: granularity is that electrofused mullite 65 kg, the granularity of 8-0 mm is that 120-180 purpose electrofused mullite 15 kg, granularity are that 180-320 purpose silit 10 kg, granularity are the α-Al below the 0.5 μ m
2O
3Micro mist 7 kg, pure sodium aluminate calcium cement 7 kg, tripoly phosphate sodium STPP 0.2 kg, water 5 kg.
Claims (3)
1. an integrated poured ceramic combustor of hot-blast stove is characterized in that, it is to be processed by the raw material of following parts by weight:
Granularity is the electrofused mullite 50-80 of 8-0 mm
Granularity is 120-180 purpose electrofused mullite 10-20
Granularity is 180-320 purpose silit 5-15
Granularity is the α-Al below the 0.5 μ m
2O
3Micro mist 5-10
Pure sodium aluminate calcium cement 5-10
Tripoly phosphate sodium STPP 0.05-0.4
Water 3-8.
2. integrated poured ceramic combustor of hot-blast stove according to claim 1 is characterized in that, it is to be processed by the raw material of following parts by weight:
Granularity is the electrofused mullite 60-70 of 8-0 mm
Granularity is 120-180 purpose electrofused mullite 12-18
Granularity is 180-320 purpose silit 8-12
Granularity is the α-Al below the 0.5 μ m
2O
3Micro mist 6-8
Pure sodium aluminate calcium cement 6-8
Tripoly phosphate sodium STPP 0.1-0.3
Water 4-6.
3. integrated poured ceramic combustor of hot-blast stove according to claim 2 is characterized in that, it is to be processed by the raw material of following parts by weight:
Granularity is the electrofused mullite 65 of 8-0 mm
Granularity is a 120-180 purpose electrofused mullite 15
Granularity is a 180-320 purpose silit 10
Granularity is the α-Al below the 0.5 μ m
2O
3Micro mist 7
Pure sodium aluminate calcium cement 7
Tripoly phosphate sodium STPP 0.2
Water 5.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201110206978A CN102329127A (en) | 2011-07-22 | 2011-07-22 | Integrally-cast ceramic burner of hot-blast stove |
Applications Claiming Priority (1)
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CN201110206978A CN102329127A (en) | 2011-07-22 | 2011-07-22 | Integrally-cast ceramic burner of hot-blast stove |
Publications (1)
Publication Number | Publication Date |
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CN102329127A true CN102329127A (en) | 2012-01-25 |
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CN201110206978A Pending CN102329127A (en) | 2011-07-22 | 2011-07-22 | Integrally-cast ceramic burner of hot-blast stove |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1730441A (en) * | 2005-06-27 | 2006-02-08 | 巩义市昌隆耐材有限公司 | Special-purpose fire-resistant pouring material for blast furnace air-supply line, and its forming method |
CN1907910A (en) * | 2006-07-22 | 2007-02-07 | 马全才 | Industrial manufacture method of single crystal phase mullite |
CN101279854A (en) * | 2008-05-16 | 2008-10-08 | 西安理工大学 | Coil insulation safe furnace lining material and preparation thereof |
CN101397213A (en) * | 2008-10-24 | 2009-04-01 | 浙江锦诚耐火材料有限公司 | Corundum-mullite self-flow refractory castable |
CN101857444A (en) * | 2010-05-21 | 2010-10-13 | 河南华西耐火材料有限公司 | Thermal state ceramic jetting material for longevity type blast furnace |
-
2011
- 2011-07-22 CN CN201110206978A patent/CN102329127A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1730441A (en) * | 2005-06-27 | 2006-02-08 | 巩义市昌隆耐材有限公司 | Special-purpose fire-resistant pouring material for blast furnace air-supply line, and its forming method |
CN1907910A (en) * | 2006-07-22 | 2007-02-07 | 马全才 | Industrial manufacture method of single crystal phase mullite |
CN101279854A (en) * | 2008-05-16 | 2008-10-08 | 西安理工大学 | Coil insulation safe furnace lining material and preparation thereof |
CN101397213A (en) * | 2008-10-24 | 2009-04-01 | 浙江锦诚耐火材料有限公司 | Corundum-mullite self-flow refractory castable |
CN101857444A (en) * | 2010-05-21 | 2010-10-13 | 河南华西耐火材料有限公司 | Thermal state ceramic jetting material for longevity type blast furnace |
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Application publication date: 20120125 |