CN102323100A - Integrated trolley type electric hoist test stand - Google Patents

Integrated trolley type electric hoist test stand Download PDF

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CN102323100A
CN102323100A CN201110148241A CN201110148241A CN102323100A CN 102323100 A CN102323100 A CN 102323100A CN 201110148241 A CN201110148241 A CN 201110148241A CN 201110148241 A CN201110148241 A CN 201110148241A CN 102323100 A CN102323100 A CN 102323100A
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type electric
fixed
integrated trolley
trolley type
girder
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CN102323100B (en
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陶成
殷学文
巫波
陆忠华
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Special Equipment Safety Supervision Inspection Institute of Jiangsu Province
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Abstract

本发明涉及一种集成小车式电动葫芦试验台,包括固定在立柱上的两根平行的端梁,每根所述端梁上固定有滑轨,两根所述滑轨上可移动地架设有两根主梁,每根所述主梁上固定有纵向的轨道,两根所述主梁之间设置有主梁移动装置。本发明在两根主梁上布置有不同规格的轨道,并且通过主梁移动装置来改变轨道的轨距,可用于不同起重量及轨距的集成小车式电动葫芦的试验。本发明结构简单、紧凑,合理,能覆盖大部分型式的集成小车式电动葫芦,提高了试验台的使用效率。

Figure 201110148241

The invention relates to an integrated trolley-type electric hoist test bench, which comprises two parallel end beams fixed on a column, each end beam is fixed with a slide rail, and two slide rails are movably erected with There are two main beams, each of which is fixed with a longitudinal track, and a main beam moving device is arranged between the two main beams. The invention arranges tracks of different specifications on two main girders, and changes the gauge of the tracks through the main girder moving device, and can be used for the test of integrated trolley-type electric hoists with different lifting weights and gauges. The invention has a simple, compact and reasonable structure, can cover most types of integrated trolley-type electric hoists, and improves the use efficiency of the test bench.

Figure 201110148241

Description

集成小车式电动葫芦试验台Integrated trolley type electric hoist test bench

技术领域 technical field

 本发明涉及电动葫芦的试验装置,具体地说是一种集成小车式电动葫芦试验台。 The invention relates to a test device for an electric hoist, in particular to an integrated trolley-type electric hoist test bench.

背景技术 Background technique

以电动葫芦为起升机构的起重机械在造纸、钢铁、港口、汽车、一般制造业、电力、采矿等领域有着极为广泛的应用。电动葫芦作为起重机械产品中的关键部分,针对电动葫芦的使用性能及寿命的综合试验评价是电动葫芦研发和出厂检验过程中的一个重要环节。按照安装型式分类,电动葫芦一般分为单梁悬挂式和双梁小车式。随着国家对特种设备节能降耗的重视及相应法规的出台,具有结构紧凑、自重轻、外型尺寸小,并且操作简单、适用性强等优点的集成小车式电动葫芦日益受到青睐。近年来,随着电动葫芦技术的飞速发展,集成小车式电动葫芦起重机有取代50吨以下中小型起重机的趋势。 The hoisting machinery with the electric hoist as the lifting mechanism is widely used in papermaking, steel, port, automobile, general manufacturing, electric power, mining and other fields. As a key part of hoisting machinery products, the electric hoist is an important link in the process of electric hoist research and development and factory inspection for the comprehensive test and evaluation of the performance and life of the electric hoist. According to the classification of installation type, electric hoists are generally divided into single beam suspension type and double beam trolley type. With the country's emphasis on energy saving and consumption reduction of special equipment and the promulgation of corresponding regulations, integrated trolley-type electric hoists with the advantages of compact structure, light weight, small size, simple operation, and strong applicability are becoming more and more popular. In recent years, with the rapid development of electric hoist technology, integrated trolley electric hoist cranes tend to replace small and medium-sized cranes below 50 tons.

目前的电动葫芦试验台一般只是针对于悬挂式电动葫芦,还没有针对于集成小车式电动葫芦进行整体性能试验的系统平台。 The current electric hoist test bench is generally only for the suspension electric hoist, and there is no system platform for the overall performance test of the integrated trolley electric hoist.

发明内容 Contents of the invention

本发明针对上述现有技术的不足,提供一种集成小车式电动葫芦试验台,该试验台能满足不同轨距、不同吨位、不同结构型式的各类集成小车式电动葫芦的检验要求。 The present invention aims at the deficiencies of the above-mentioned prior art, and provides an integrated trolley-type electric hoist test bench, which can meet the inspection requirements of various integrated trolley-type electric hoists with different gauges, different tonnages, and different structural types.

按照本发明提供的技术方案,一种集成小车式电动葫芦试验台,包括固定在立柱上的两根平行的端梁,每根所述端梁上固定有滑轨,两根所述滑轨上可移动地架设有两根主梁,每根所述主梁上固定有纵向的轨道,两根所述主梁之间设置有主梁移动装置。 According to the technical solution provided by the present invention, an integrated trolley-type electric hoist test bench includes two parallel end beams fixed on the column, each end beam is fixed with a slide rail, and the two slide rails are Two main beams are movably erected, each of the main beams is fixed with a longitudinal track, and a main beam moving device is arranged between the two main beams.

所述滑轨的两端设置有挡块。 Both ends of the slide rail are provided with stoppers.

每根所述主梁上固定的所述轨道有两根,分别为一根轻轨及一根重轨,所述一组轻轨位于所述一组重轨之间。 There are two tracks fixed on each main beam, one light rail and one heavy rail, and the set of light rails is located between the set of heavy rails.

每根所述主梁的底部固定有纵向的工字钢轨道。 The bottom of each main girder is fixed with a longitudinal I-shaped steel track.

所述主梁移动装置有两套,分别设置在两根所述端梁上,每套所述主梁移动装置包括固定在一根所述端梁上的液压缸支座,所述液压缸支座上相背地固定有两个液压缸,每个所述液压缸的活塞杆分别固定在相应侧的一根所述主梁上。 There are two sets of the main beam moving device, which are respectively arranged on the two end beams, and each set of the main beam moving device includes a hydraulic cylinder support fixed on one of the end beams, and the hydraulic cylinder supports Two hydraulic cylinders are fixed opposite to each other on the seat, and the piston rod of each hydraulic cylinder is respectively fixed on one of the main beams on the corresponding side.

每根所述端梁上设置有操作平台,其中一个所述操作平台通过楼梯与地面相连。 Each of the end beams is provided with an operation platform, and one of the operation platforms is connected to the ground through stairs.

所述操作平台上固定有与所述液压缸相连的液压站。 A hydraulic station connected with the hydraulic cylinder is fixed on the operating platform.

所述立柱之间的地面上设置有配重地坑,所述配重地坑内设置有配重砝码。 A counterweight pit is arranged on the ground between the columns, and a counterweight weight is arranged in the counterweight pit.

本发明与已有技术相比具有以下优点:本发明在两根主梁上布置有不同规格的轨道,并且通过主梁移动装置来改变轨道的轨距,可用于不同起重量及轨距的集成小车式电动葫芦的试验;在主梁的底部设置有工字钢轨道,还可以用于悬挂式电动葫芦的试验;本发明结构简单、紧凑,合理,能覆盖大部分型式的集成小车式电动葫芦,提高了试验台的使用效率。 Compared with the prior art, the present invention has the following advantages: the present invention arranges rails of different specifications on the two main girders, and changes the gauge of the rails through the girder moving device, which can be used for the integration of different lifting weights and gauges The test of trolley-type electric hoist; the I-steel track is arranged at the bottom of the main beam, which can also be used for the test of suspension-type electric hoist; the structure of the invention is simple, compact and reasonable, and can cover most types of integrated trolley-type electric hoist , improve the efficiency of the test bench.

附图说明 Description of drawings

图1是本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.

图2是图1的左视图。 Fig. 2 is a left side view of Fig. 1 .

具体实施方式 Detailed ways

下面结合附图中的实施例对本发明作进一步的说明。 The present invention will be further described below in conjunction with the embodiments in the accompanying drawings.

图1、图2中,包括地基1、立柱2、端梁3、主梁4、液压缸5、轻轨6、液压缸支座7、重轨8、滑轨9、挡块10、工字钢轨道11、配重地坑12、配重砝码13、操作平台14、楼梯15等。 In Figure 1 and Figure 2, including foundation 1, column 2, end beam 3, main beam 4, hydraulic cylinder 5, light rail 6, hydraulic cylinder support 7, heavy rail 8, slide rail 9, stopper 10, I-beam Track 11, counterweight pit 12, counterweight weight 13, operating platform 14, stairs 15, etc.

如图1、图2所示,本发明是一种集成小车式电动葫芦试验台,主要包括立柱2、端梁3及主梁4,立柱2、端梁3和主梁4均采用箱形梁结构。 As shown in Figure 1 and Figure 2, the present invention is an integrated trolley-type electric hoist test bench, which mainly includes a column 2, an end beam 3 and a main beam 4, and the column 2, end beam 3 and main beam 4 are all box-shaped girders structure.

立柱2有四根,布置于长方形试验区域的四角且与地基1固定。立柱2之间的地面上设置有配重地坑12,配重地坑12内设置有配重砝码13。 There are four columns 2, arranged at the four corners of the rectangular test area and fixed with the foundation 1. A counterweight pit 12 is arranged on the ground between the columns 2 , and a counterweight weight 13 is arranged in the counterweight pit 12 .

长方形试验区域的纵向两端的每一端的两根立柱2上分别固定有一根端梁3,共两根端梁3,平行设置。每根端梁3上固定有滑轨9,两根滑轨9上可移动地架设有两根主梁4,主梁4可沿滑轨9移动。滑轨9的两端设置有挡块10,保证主梁4不从滑轨9上滑脱。每根端梁3上还设置有操作平台14,主梁4上布有操作走廊,两个操作平台14通过走廊互通,其中一个操作平台14通过楼梯15与地面连接,方便工作人员检修。 An end beam 3 is respectively fixed on two vertical columns 2 at each end of the longitudinal two ends of the rectangular test area, and there are two end beams 3 in total, which are arranged in parallel. Slide rails 9 are fixed on each end beam 3 , and two main beams 4 are movably set up on the two slide rails 9 , and the main beams 4 can move along the slide rails 9 . Both ends of the slide rail 9 are provided with stoppers 10 to ensure that the main girder 4 does not slip off from the slide rail 9 . Each end beam 3 is also provided with an operating platform 14, and an operating corridor is arranged on the main beam 4. Two operating platforms 14 communicate with each other through the corridor, and one of the operating platforms 14 is connected to the ground by stairs 15, which is convenient for staff to overhaul.

两根主梁4之间设置有主梁移动装置,主梁移动装置采用液压系统,有两套,分别设置在两根端梁3上。每套主梁移动装置包括固定在其中一根端梁3上的液压缸支座7,液压缸支座7上相背地固定有两个液压缸5,每个液压缸5的活塞杆分别固定在相应侧的一根主梁4上。与液压缸5相连的液压站固定在操作平台14上。 A main beam moving device is arranged between the two main beams 4, and the main beam moving device adopts a hydraulic system, and there are two sets, which are arranged on the two end beams 3 respectively. Each set of main beam moving device includes a hydraulic cylinder support 7 fixed on one of the end beams 3, and two hydraulic cylinders 5 are fixed oppositely on the hydraulic cylinder support 7, and the piston rods of each hydraulic cylinder 5 are respectively fixed on the on a main beam 4 on the corresponding side. The hydraulic station connected with the hydraulic cylinder 5 is fixed on the operating platform 14 .

每根主梁4的上盖板上固定有纵向的轨道,每根主梁4上固定的轨道有两根,为不同规格的轨道,分别为一根轻轨6及一根重轨8,并且一组轻轨6位于一组重轨8之间。每根主梁4的底部固定有纵向的工字钢轨道11。 The upper cover plate of each main girder 4 is fixed with a longitudinal track, and there are two fixed tracks on each main girder 4, which are tracks of different specifications, which are respectively a light rail 6 and a heavy rail 8, and a A group of light rails 6 is located between a group of heavy rails 8 . The bottom of each main girder 4 is fixed with a longitudinal I-shaped steel track 11 .

本发明通过主梁移动装置来推动主梁4在滑轨9上移动,改变两根主梁4之间的间距,从而改变每组轨道之间的轨距;同时通过液压系统锁定主梁4,保持两根主梁4之间的轨距。本发明提供的试验台可根据不同规格的集成小车式电动葫芦及测试需要调节轨距和选用不同的配重,用于测试集成小车式电动葫芦的起重量、起升速度、运行速度、制动下滑量、空载、动载、静载、爬坡时的平稳状态等。 The present invention pushes the main beam 4 to move on the slide rail 9 through the main beam moving device, changes the distance between two main beams 4, thereby changing the gauge between each group of tracks; at the same time locks the main beam 4 through the hydraulic system, Keep the gauge between the two girders 4. The test bench provided by the present invention can adjust the gauge and select different counterweights according to integrated trolley-type electric hoists of different specifications and test requirements, and is used for testing the lifting capacity, lifting speed, running speed, and braking of integrated trolley-type electric hoists. Sliding amount, no-load, dynamic load, static load, steady state when climbing, etc.

本发明在两根主梁上布置有不同规格的轨道,并且通过主梁移动装置来改变轨道的轨距,可用于不同起重量及轨距的集成小车式电动葫芦的试验;在主梁的底部设置有工字钢轨道,还可以用于悬挂式电动葫芦的试验;本发明结构简单、紧凑,合理,能覆盖大部分型式的集成小车式电动葫芦,提高了试验台的使用效率。 The present invention arranges tracks of different specifications on the two main beams, and changes the gauge of the tracks through the main beam moving device, which can be used for the test of integrated trolley-type electric hoists with different lifting weights and gauges; at the bottom of the main beam Equipped with I-shaped steel rails, it can also be used for the test of suspended electric hoists; the invention has a simple, compact and reasonable structure, can cover most types of integrated trolley electric hoists, and improves the use efficiency of the test bench.

Claims (8)

1. integrated trolley type electric block testing table; Comprise the two parallel end carriages (3) that are fixed on the column (2); It is characterized in that: be fixed with slide rail (9) on the every said end carriage (3); Set up two girders (4) on two said slide rails (9) movably, be fixed with track longitudinally on the every said girder (4), be provided with the girder mobile device between two said girders (4).
2. according to the described integrated trolley type electric block testing table of claim 1, it is characterized in that: the two ends of said slide rail (9) are provided with block (10).
3. according to the described integrated trolley type electric block testing table of claim 1; It is characterized in that: every said girder (4) is gone up fixing said track has two; Be respectively a light rail (6) and a heavy rail (8), said one group of light rail (6) is positioned between said one group of heavy rail (8).
4. according to the described integrated trolley type electric block testing table of claim 1, it is characterized in that: the bottom of every said girder (4) is fixed with i-beam track (11) longitudinally.
5. according to the described integrated trolley type electric block testing table of claim 1; It is characterized in that: said girder mobile device has two covers; Be separately positioned on two said end carriages (3); The said girder mobile device of every cover comprises the hydraulic cylinder bearing (7) that is fixed on the said end carriage (3), and said hydraulic cylinder bearing (7) is gone up mutually and is fixed with two hydraulic cylinders (5) privately, and the piston rod of each said hydraulic cylinder (5) is separately fixed on the said girder (4) of side.
6. according to the described integrated trolley type electric block testing table of claim 1, it is characterized in that: every said end carriage (3) is provided with operating platform (14), and one of them said operating platform (14) links to each other with ground through stair (15).
7. according to the described integrated trolley type electric block testing table of claim 6, it is characterized in that: be fixed with the Hydraulic Station that links to each other with said hydraulic cylinder (5) on the said operating platform (14).
8. according to the described integrated trolley type electric block testing table of claim 1, it is characterized in that: the ground between the said column (2) is provided with counterweight melt pit (12), is provided with counterweight counterweight (13) in the said counterweight melt pit (12).
CN 201110148241 2011-06-02 2011-06-02 Integrated trolley type electric hoist test stand Expired - Fee Related CN102323100B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105004564A (en) * 2015-08-03 2015-10-28 河南省三马起重机械有限公司 Multifunctional crane test platform
CN106226105A (en) * 2016-08-24 2016-12-14 德马科起重机械有限公司 A kind of multi-functional European electric hoist test bench
CN108680377A (en) * 2018-07-16 2018-10-19 江苏省特种设备安全监督检验研究院 Exempt from that electric block efficiency testing stand is installed
CN108680376A (en) * 2018-07-16 2018-10-19 江苏省特种设备安全监督检验研究院 Multifunctional motor-driven cucurbit testing stand
CN108709761A (en) * 2018-07-16 2018-10-26 江苏省特种设备安全监督检验研究院 Electric hoist test bench gauge adjustment device
CN118329496A (en) * 2024-06-14 2024-07-12 天津通广集团专用设备有限公司 Electric hoist braking gliding amount detection device

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CN201583418U (en) * 2009-12-28 2010-09-15 天津津起起重设备有限公司 Electric hoist test bench
CN201852710U (en) * 2010-10-20 2011-06-01 北京起重运输机械设计研究院 Hoisting mechanism test bench
CN202092861U (en) * 2011-06-02 2011-12-28 江苏省特种设备安全监督检验研究院无锡分院 Electric cucurbit testing stand of integrated dolly type

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US1741074A (en) * 1926-08-21 1929-12-24 Euclid Electric & Mfg Company Electric trolley hoist
CN2184683Y (en) * 1994-01-12 1994-12-07 交通部第四航务工程局机电工程公司 Light double beam bridge crane
JP2005001881A (en) * 2003-06-13 2005-01-06 Toru Hasegawa Foreign matter drop prevention device of plain trolley type electric chain block
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105004564A (en) * 2015-08-03 2015-10-28 河南省三马起重机械有限公司 Multifunctional crane test platform
CN106226105A (en) * 2016-08-24 2016-12-14 德马科起重机械有限公司 A kind of multi-functional European electric hoist test bench
CN106226105B (en) * 2016-08-24 2018-10-26 德马科起重机械有限公司 A kind of multi-functional European electric hoist test bench
CN108680377A (en) * 2018-07-16 2018-10-19 江苏省特种设备安全监督检验研究院 Exempt from that electric block efficiency testing stand is installed
CN108680376A (en) * 2018-07-16 2018-10-19 江苏省特种设备安全监督检验研究院 Multifunctional motor-driven cucurbit testing stand
CN108709761A (en) * 2018-07-16 2018-10-26 江苏省特种设备安全监督检验研究院 Electric hoist test bench gauge adjustment device
CN108680377B (en) * 2018-07-16 2023-09-08 江苏省特种设备安全监督检验研究院 Installation-free electric hoist energy efficiency test bench
CN108680376B (en) * 2018-07-16 2023-10-10 江苏省特种设备安全监督检验研究院 Multifunctional electric hoist test bench
CN118329496A (en) * 2024-06-14 2024-07-12 天津通广集团专用设备有限公司 Electric hoist braking gliding amount detection device
CN118329496B (en) * 2024-06-14 2024-08-16 天津通广集团专用设备有限公司 Electric hoist braking gliding amount detection device

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