CN102320154B - Assembly line for debugging, researching and allocating mould - Google Patents
Assembly line for debugging, researching and allocating mould Download PDFInfo
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- CN102320154B CN102320154B CN201110255094.3A CN201110255094A CN102320154B CN 102320154 B CN102320154 B CN 102320154B CN 201110255094 A CN201110255094 A CN 201110255094A CN 102320154 B CN102320154 B CN 102320154B
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Abstract
The invention discloses an assembly line for debugging, researching and allocating a mould, comprising a mechanical press, two researching and allocating hydraulic machines, four moveable worktables, worktable guide rails, seven stations which are distributed in an n shape, and three stations which are respectively arranged in the mechanical press, a first researching and allocating hydraulic machine and a second researching and allocating hydraulic machine; the 1# worktable and the 3# worktable can slide leftwards, rightwards, forwards and backwards; the 2# worktable and the 4# worktable can slide leftwards and rightwards; a hydraulic cylinder capable of stretching upwards and downwards is arranged on an junction area of the left-right guide rail and the front-back guide rail. The invention combines the mechanical press and the mould researching and allocating machines, the mould only needs to be assembled and disassembled for once during researching, allocating and sample debugging, and the mould only needs to be lifted and clamped for once, thereby by the invention, the time is saved, the work efficiency is improved and the space is saved; the moveable worktables can realize a 90-degree or a 270-degree right-angle turning motion (a T-shaped motion or a crossed motion) except a linear motion. The assembly line disclosed by the invention is suitable for optimizing and assembling mechanical presses and the hydraulic researching and allocating machines which are used for debugging, researching and allocating moulds.
Description
Technical field
The invention belongs to pipelining equipment reasonable disposition field, workshop, specifically the mechanism relating in the flow process of die debugging and bedding-in is carried out to a kind of die debugging bedding-in general assembly line of reasonably optimizing.
Background technology
During to die debugging, generally need first mould to be placed in bedding-in hydraulic press and to carry out bedding-in, after bedding-in, mould is unloaded down to (when handling mould, use overhead traveling crane handling, and mould need to be installed, dismantle once); After mould bedding-in, be placed in punching machine and carry out exemplar debugging, after debugging, mould is unloaded down to (when handling mould, use overhead traveling crane handling, and mould need to be installed, dismantle once).
Adopt with every pair of a set of die debugging of upper type once, just need to, mould handling twice, not only waste man-hour, also, because punching machine and die spotting hydraulic presses are separately to use, space is wasted also very serious.
In actual applications, in order to save time, someone utilizes a forcing press (bedding-in machine) to control the structure of two workbench, can realize mould debugs in the process of (bedding-in) in forcing press (bedding-in machine), on another one workbench, can place in advance mould, reach the time that reduces mould handling; Also there is the structure of utilizing two workbench of a number of units controlled machine control, to realize the object that reduces the mould handling time.But these two kinds of ways are only also the relative optimal way in simple meaning, without formed product, are not suitable for extensive repetition.
Summary of the invention
The technical problem to be solved in the present invention, be to provide a kind of die debugging bedding-in general assembly line, punching machine is combined with die spotting hydraulic presses, mould is debugged and is only needed mould handling once from bedding-in to exemplar, and mould only needs handling and is installed once, save time, promote operating efficiency and can save space; Travelling table can also be realized 90 degree or 270 degree right-angled bend campaigns (motion of T shape or cross motion) except rectilinear motion.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of die debugging bedding-in general assembly line, comprises movably workbench, table slide, 1-No. 7 totally seven stations of tetra-of punching machines, two bedding-in hydraulic presses, 1#-4#, wherein:
Between No. 3 stations, No. 2 stations, No. 1 station, No. 5 stations, No. 6 stations, be word order through table slide successively left and right serial connection; On No. 2 stations, No. 5 stations, be also connected with No. 4 stations, No. 7 stations through table slide in fore-and-aft direction respectively; 1-No. 7 totally seven stations be π font and distribute;
No. 1 station is located in punching machine; No. 3 station is located in the first bedding-in hydraulic press; No. 6 station is located in the second bedding-in hydraulic press;
1# workbench, 3# Working table structure are identical, can horizontally slip along table slide, front and back slide; 2# workbench, 4# Working table structure are identical, can horizontally slip along table slide;
The intersectional region of left and right direction guiding rail and front and back direction guiding rail is provided with hydraulic cylinder that can be flexible up and down.
Be more than basic structure of the present invention, can be achieved as follows motion by this structure:
1# workbench moves around between No. 1 station, No. 2 stations, No. 3 stations, No. 4 stations;
2# workbench moves around between No. 1 station, No. 2 stations, No. 3 stations;
3# workbench moves around between No. 1 station, No. 5 stations, No. 6 stations, No. 7 stations;
4# workbench moves around between No. 1 station, No. 5 stations, No. 6 stations.
They comprise respectively workbench main body and driving mechanism described 1# workbench, 3# workbench,
(1) workbench main body comprises working plate, little car body, left and right roller and front and rear rolling wheel, and wherein front and rear rolling wheel is lower than the height of a stroke of left and right roller hydraulic cylinder;
When 1# workbench, 3# workbench move left and right, left and right roller and two left and right are slidably matched to the left and right direction guiding rail of horizontal parallel setting, and front and rear rolling wheel is unsettled;
When 1# workbench, 3# workbench move forward and backward, before and after front and rear rolling wheel and level, be slidably matched to the front and back direction guiding rail be arrangeding in parallel, left and right direction guiding rail is unsettled;
(2) described driving mechanism comprises the motor with control system, and by motor-driven reduction box, bevel gear, shaft coupling, the engagement through between bevel gear, power is passed to front and rear rolling wheel by left and right roller.
2# workbench is identical with the structure of 4# workbench, and they comprise respectively workbench main body and driving mechanism, and workbench main body comprises by working plate, little car body, left and right roller; Its driving mechanism comprises the motor with control system, by motor-driven reduction box, shaft coupling.
Guide rail is the multistage being connected in one successively, No. 3 stations, and------guide rail between No. 6 stations joins No. 1 station---No. 5 stations---No. 2 stations successively, is that two left and right that are separated by are to horizontal guide rail; Wherein the guide rail of No. 1 station is located in punching machine, and the guide rail of No. 3 stations, No. 6 stations is located at respectively in the first bedding-in hydraulic press, the second bedding-in hydraulic press; All the other section of horizontal guide rail is outer rail, is fixed on basis;
The guide rail at No. 4 station places and No. 7 station places be two front and back that are separated by horizontal guide rail, be outer rail, be fixed on basis;
The groove guide rail one of at least leading for the corresponding side wheel when workbench is slided in two guide rails that each group parallels, the corresponding site of this side wheel is the structure suitable with groove guide rail, the two is slidably matched.Parallel two rollers guiding in groove guide rail (both sides exceed 10mm left and right, than the wide 5mm of roller left and right) of one side is slided, and avoids derailment occurring to occur.
The wheel spacing of horizontal direction guiding rail spacing and left and right roller is suitable, and the wheel spacing of front and back direction guiding rail spacing and left and right roller is suitable, and the main body of left and right direction guiding rail is made up of rail brackets, guide-rail plate, system plate, block, hydraulic cylinder and fluid pressure line thereof.
Sequence of movement of the present invention is as follows:
One, A action
2# workbench (No. 1 station) in punching machine is outputed, control electric machine rotation by the output of electrical control frequency converter forward, the mechanisms such as driven by motor reduction box, shaft coupling drive left and right roller to realize and are moved to the left, arrive after No. 2 stations, touch the pre-buried system plate on ground by the limit switch on limiting bracket (being located in 2# workbench), realize in the deceleration of No. 2 stations and stop; 2# workbench is outputed from No. 2 stations, control electric machine rotation by the output of electrical control frequency converter forward, the mechanisms such as driven by motor reduction box, shaft coupling drive left and right roller to realize and are moved to the left, arrive after bedding-in machine (No. 3 stations), realize the deceleration of 2# workbench and stop by slowing down in bedding-in machine and stopping approach switch.
Otherwise; 2# workbench (No. 3 stations) in bedding-in machine is outputed, oppositely export control electric machine rotation by electrical control frequency converter, the mechanisms such as driven by motor reduction box, shaft coupling drive left and right roller to realize and move right, arrive after No. 2 stations, touch the pre-buried system plate on ground by the limit switch on limiting bracket, realize in the deceleration of No. 2 stations and stop; 2# workbench is outputed from No. 2 stations, oppositely export control electric machine rotation by electrical control frequency converter, the mechanisms such as driven by motor reduction box, shaft coupling drive No. 1 roller to realize and move right, arrive behind No. 1 position, realize the deceleration of 2# workbench and stop by slowing down in punching machine and stopping approach switch.
Two, B action
1# workbench in bedding-in machine in (No. 3 stations) → (No. 2 stations) → forcing press (No. 1 station) and in forcing press (No. 1 station) → (No. 2 stations) → (No. 3 stations) move identical with 2# workbench; When 1# workbench moves to No. 4 stations from No. 2 stations, fallen by electrical control hydraulic brace cylinder, oppositely export control electric machine rotation by electrical control frequency converter, the mechanisms such as driven by motor reduction box, bevel gear, shaft coupling drive front and rear rolling wheel to realize and move forward, while arriving No. 4 stations, drive the realization of weight inductive proximity switch in the deceleration of No. 4 stations and stop by cable; When 1# workbench moves to No. 2 stations from No. 4 stations, control electric machine rotation by the output of electrical control frequency converter forward, the mechanisms such as driven by motor reduction box, bevel gear, shaft coupling drive front and rear rolling wheel to realize and move backward, while arriving No. 2 stations, touch the pre-buried system plate on ground by the limit switch on limiting bracket, realize in the deceleration of No. 2 stations and stop.By electrical control hydraulic cylinder jack-up, 1# workbench can move to No. 1 station and No. 3 stations from No. 2 stations.
Electric control system of the present invention is such: point crawl, single action, automatic three kinds of control modes, and particularly, moveable platform of press is that T-shaped movement is opened on a left side and T-shaped movement is opened on the right side, adopt electrical motor driven, be equipped with RHVC, translational speed is fast, location is accurate, controls flexibly.Can realize respectively the selection of crawl, single action, automatic three kinds of methods of operation by the action button on push-button station.Four workbench can be selected by " workbench selection " switch the operation of 1# or 2# or 3# or 4# workbench.
1) crawl
" Operation Mode Selection " switch on push-button station is chosen to " crawl " position, " workbench selection " switch is chosen No. 1 station (or No. 2 stations, No. 3 stations, No. 4 stations), press " open on a left side " (" open on the right side ") button, can control 1#(or 2#, 3#, 4#) travelling table (or to the right, forward, backward) movement left, realizes crawl action.
2) single action
" Operation Mode Selection " switch on push-button station is chosen to " single action " position, " workbench selection " switch is chosen No. 1 station (or No. 2 stations, No. 3 stations, No. 4 stations), press " open on a left side " (" open on the right side ") button, 1#(or 2#, 3#, 4#) travelling table (or to the right, forward, backward) high-speed mobile left, until run to when speed reducing switch position is housed, speed reducing switch sends signal, make travelling table slow down and slide rapidly, until position-sensing switch sends signal, workbench is stopped mobile.
3) automatic (1#, 2#)
" method of operation " selector switch is chosen to " interlock " position, if 1# workbench interior, 2# workbench is in bedding-in machine, 3# workbench is being outputed position, 4# workbench, in bedding-in machine, is pressed " automatically opening " button, and workbench starts to loosen, loosen lamp bright after, 1# workbench is outputed at a high speed left, to decelerate position, and workbench low speed slide, until position-sensing switch sends signal, workbench is out of service.Now hydraulic cylinder falls, guide rail fall lamp bright after, 1# workbench is outputed at a high speed forward, to decelerate position, workbench low speed slide, until position-sensing switch sends signal, 1# workbench is out of service, and now hydraulic cylinder jack-up, after guide rail jack-up lamp is bright, 2# workbench drives at a high speed to the right, to decelerate position, and workbench low speed slide, until position-sensing switch sends signal, workbench is out of service, and workbench starts to clamp, after clamping lamp is bright, whole automatic mold-change process completes.
If 2# workbench interior, is pressed " automatically opening " button, workbench starts to loosen, loosen lamp bright after, 2# workbench is outputed at a high speed left, to decelerate position, workbench low speed slide, until position-sensing switch sends signal, workbench is out of service.Now hydraulic cylinder falls, guide rail fall lamp bright after, 1# workbench is outputed at a high speed backward, to decelerate position, workbench low speed slide, until position-sensing switch sends signal, 1# workbench is out of service, and now hydraulic cylinder jack-up, after guide rail jack-up lamp is bright, 1# workbench drives at a high speed to the right, to decelerate position, and workbench low speed slide, until position-sensing switch sends signal, workbench is out of service, and workbench starts to clamp, after clamping lamp is bright, whole automatic mold-change process completes.
4) automatic (3#, 4#)
" method of operation " selector switch is chosen to " interlock " position, if 3# workbench interior, 4# workbench is in bedding-in machine, 1# workbench is being outputed position, 2# workbench, in bedding-in machine, is pressed " automatically opening " button, and workbench starts to loosen, loosen lamp bright after, 3# workbench is outputed at a high speed to the right, to decelerate position, and workbench low speed slide, until position-sensing switch sends signal, workbench is out of service.Now hydraulic cylinder falls, guide rail fall lamp bright after, 3# workbench is outputed at a high speed forward, to decelerate position, workbench low speed slide, until position-sensing switch sends signal, 3# workbench is out of service, and now hydraulic cylinder jack-up, after guide rail jack-up lamp is bright, 4# workbench drives at a high speed left, to decelerate position, and workbench low speed slide, until position-sensing switch sends signal, workbench is out of service, and workbench starts to clamp, after clamping lamp is bright, whole automatic mold-change process completes.
If 4# workbench interior, is pressed " automatically opening " button, workbench starts to loosen, loosen lamp bright after, 4# workbench is outputed at a high speed to the right, to decelerate position, workbench low speed slide, until position-sensing switch sends signal, workbench is out of service.Now hydraulic cylinder falls, guide rail fall lamp bright after, 3# workbench is outputed at a high speed backward, to decelerate position, workbench low speed slide, until position-sensing switch sends signal, 3# workbench is out of service, and now hydraulic brace, after guide rail jack-up lamp is bright, 3# workbench drives at a high speed left, to decelerate position, and workbench low speed slide, until position-sensing switch sends signal, workbench is out of service, and workbench starts to clamp, after clamping lamp is bright, whole automatic mold-change process completes.
Note: in single action or automatically in service, if want to stop travelling table please by scram button.
Owing to having adopted above-mentioned technical scheme, the invention technological progress is: 4 travelling tables of the present invention can be realized 8 kinds of motion states, realizing punching machine is combined with die spotting hydraulic presses, mould is debugged and is only needed mould handling once from bedding-in to exemplar, and mould only needs handling and is installed once, save time, promote operating efficiency and can save space; Travelling table can also be realized 90 degree or 270 degree right-angled bend campaigns (motion of T shape or cross motion) except rectilinear motion.The optimization general assembly of punching machine and hydraulic pressure bedding-in machine when the present invention is applicable to mould to debug with bedding-in.
The present invention is described in further detail below in conjunction with Figure of description and specific embodiment.
Brief description of the drawings
Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention;
Fig. 2-Fig. 9 is the state diagram of the different eight kinds of motions of the embodiment of the present invention;
Figure 10 is the structural representation of embodiment of the present invention middle guide system;
Figure 11-Figure 12 is respectively front view, the upward view of 1# workbench/3# workbench in the embodiment of the present invention;
Figure 13 is the left view of Figure 12;
Figure 14, Figure 15 are respectively front view, the upward view of 2# workbench/4# workbench in the embodiment of the present invention;
Figure 16 is the left view of Figure 15;
Figure 17 is the electrical control block diagram of the embodiment of the present invention.
In figure: 1-working plate, 2-little car body, 3-1,3-3-left and right roller, 3-2-front and rear rolling wheel, 4-motor, 5-reduction box, 6-guide-rail plate, 7-1～7-6-system plate, 8-1～8-12-block, 9-1～9-8-hydraulic cylinder, 10-bevel gear.
Detailed description of the invention
Embodiment
Figure 1 shows that a kind of die debugging bedding-in general assembly line, comprise movably workbench, table slide, 1～No. 7 totally seven stations of tetra-of punching machines, two bedding-in hydraulic presses, 1#-4#, wherein:
Between No. 3 stations, No. 2 stations, No. 1 station, No. 5 stations, No. 6 stations, be word order through table slide successively left and right serial connection; On No. 2 stations, No. 5 stations, be also connected with No. 4 stations, No. 7 stations through table slide in fore-and-aft direction respectively; 1-No. 7 totally seven stations be π font and distribute;
No. 1 station is located in punching machine; No. 3 station is located in the first bedding-in hydraulic press; No. 6 station is located in the second bedding-in hydraulic press;
1# workbench, 3# Working table structure are identical, can horizontally slip along table slide, slide in front and back; 2# workbench, 4# Working table structure are identical, can horizontally slip along table slide;
The left and right direction guiding rail at No. 2 stations and No. 5 station places and the intersectional region of front and back direction guiding rail are provided with hydraulic cylinder 9-1～9-8 that can be flexible up and down.
The present embodiment can be realized eight kinds of motions, as shown in Fig. 2～Fig. 9, particularly:
1# workbench moves around between No. 1 station, No. 2 stations, No. 3 stations, No. 4 stations;
2# workbench moves around between No. 1 station, No. 2 stations, No. 3 stations;
3# workbench moves around between No. 1 station, No. 5 stations, No. 6 stations, No. 7 stations;
4# workbench moves around between No. 1 station, No. 5 stations, No. 6 stations.
A, 1# workbench, 3# workbench, with reference to Figure 11-Figure 13
1# workbench, 3# Working table structure are identical, and they comprise respectively workbench main body and driving mechanism,
(1) workbench main body comprises working plate 1, dolly body 2, left and right roller 3-1 and front and rear rolling wheel 3-2, and wherein front and rear rolling wheel 3-2 is lower than the height of a hydraulic cylinder travel of left and right roller 3-1;
When 1# workbench, 3# workbench move left and right, left and right roller 3-1 and two left and right are slidably matched to the left and right direction guiding rail of horizontal parallel setting, and front and rear rolling wheel 3-2 is unsettled;
When 1# workbench, 3# workbench move forward and backward, before and after front and rear rolling wheel 3-2 and level, be slidably matched to the front and back direction guiding rail be arrangeding in parallel, left and right direction guiding rail is unsettled;
(2) driving mechanism comprises the motor with control system, and by motor-driven reduction box, bevel gear 10, shaft coupling, through the engagement of 10, bevel gear, power is passed to front and rear rolling wheel by left and right roller, ensures the main motion of front and rear rolling wheel.
B, 2# workbench and 4# workbench, with reference to Figure 14-Figure 16
2# workbench is identical with the structure of 4# workbench, and they comprise respectively workbench main body and driving mechanism.
Workbench main body comprises by working plate 1, dolly body 2, left and right roller 3-3; Its driving mechanism comprises the motor 4 with control system, by motor-driven reduction box 5, shaft coupling.
C, guide track system, with reference to Figure 10
Guide rail is the multistage being connected in one successively, No. 3 stations, and------guide rail between No. 6 stations joins No. 1 station---No. 5 stations---No. 2 stations successively, is that two left and right that are separated by are to horizontal guide rail; Wherein the guide rail of No. 1 station is located in punching machine, and the guide rail of No. 3 stations, No. 6 stations is located at respectively in the first bedding-in hydraulic press, the second bedding-in hydraulic press; All the other section of horizontal guide rail is outer rail, is fixed on basis;
The guide rail at No. 4 stations and No. 7 station places is respectively two front and back that are separated by horizontal guide rail, is outer rail, is fixed on basis;
The groove guide rail one of at least leading for the corresponding side wheel when workbench is slided in two guide rails that each group parallels, the corresponding site of this side wheel is the structure suitable with groove guide rail, the two is slidably matched.Note: parallel two rollers guiding in groove guide rail (both sides exceed 10mm left and right, than the wide 5mm of roller left and right) of a side is slided, and avoids derailment occurring to occur.
The wheel spacing of horizontal direction guiding rail spacing and left and right roller is suitable, the wheel spacing of front and back direction guiding rail spacing and left and right roller is suitable, and the main body of left and right direction guiding rail is made up of rail brackets, guide-rail plate 6, system plate 7-1～7-6, block 8-1～8-12, hydraulic cylinder 9-1～9-8 and fluid pressure line thereof.
The standard component body that block is made up of firm banking and sideboard, be fixed on outside basis upper, the accurate location of front and rear rolling wheel while movement to No. 4 stations and No. 7 stations during from No. 1 station to 2 station, No. 3 station to 2 stations, No. 1 station to 5 station, No. 6 station to 5 stations for 1# workbench and 3# workbench;
It is upper that system plate is fixed on outside basis, and while movement to No. 2 stations and No. 5 stations for workbench, deceleration and the location switch that can contact in workbench slow down and stop.
Sequence of movement of the present invention is as follows:
One, A action
2# workbench (No. 1 station) in punching machine is outputed, control electric machine rotation by the output of electrical control frequency converter forward, the mechanisms such as driven by motor reduction box, shaft coupling drive left and right roller to realize and are moved to the left, arrive after No. 2 stations, touch the pre-buried system plate on ground by the limit switch on limiting bracket (being located in 2# workbench), realize in the deceleration of No. 2 stations and stop; 2# workbench is outputed from No. 2 stations, control electric machine rotation by the output of electrical control frequency converter forward, the mechanisms such as driven by motor reduction box, shaft coupling drive left and right roller to realize and are moved to the left, arrive after bedding-in machine (No. 3 stations), realize the deceleration of 2# workbench and stop by slowing down in bedding-in machine and stopping approach switch.
Otherwise, 2# workbench (No. 3 stations) in bedding-in machine is outputed, oppositely export control electric machine rotation by electrical control frequency converter, the mechanisms such as driven by motor reduction box, shaft coupling drive left and right roller to realize and move right, arrive after No. 2 stations, touch the pre-buried system plate on ground by the limit switch on limiting bracket, realize in the deceleration of No. 2 stations and stop; 2# workbench is outputed from No. 2 stations, oppositely export control electric machine rotation by electrical control frequency converter, the mechanisms such as driven by motor reduction box, shaft coupling drive No. 1 roller to realize and move right, arrive behind No. 1 position, realize the deceleration of 2# workbench and stop by slowing down in punching machine and stopping approach switch.
Two, B action
1# workbench in bedding-in machine in (No. 3 stations) → (No. 2 stations) → forcing press (No. 1 station) and in forcing press (No. 1 station) → (No. 2 stations) → (No. 3 stations) move identical with 2# workbench; When 1# workbench moves to No. 4 stations from No. 2 stations, fallen by electrical control hydraulic brace cylinder, oppositely export control electric machine rotation by electrical control frequency converter, the mechanisms such as driven by motor reduction box, bevel gear, shaft coupling drive front and rear rolling wheel to realize and move forward, while arriving No. 4 stations, drive the realization of weight inductive proximity switch in the deceleration of No. 4 stations and stop by cable; When 1# workbench moves to No. 2 stations from No. 4 stations, control electric machine rotation by the output of electrical control frequency converter forward, the mechanisms such as driven by motor reduction box, gear, shaft coupling drive front and rear rolling wheel to realize and move backward, while arriving No. 2 stations, touch the pre-buried system plate on ground by the limit switch on limiting bracket, realize in the deceleration of No. 2 stations and stop.By electrical control hydraulic cylinder jack-up, 1# workbench can move to No. 1 station and No. 3 stations from No. 2 stations.
Electric control system of the present invention is with reference to Figure 17, in the time that workbench need to move:
First select workbench sequence number (1#2#3#4#) by the function key on guidance panel;
Select again the shift action (for example, from 1# to 2# position) of workbench;
Choose after state, transmit signal to PLC by button, move and export to frequency converter by program, make frequency converter do forward, oppositely export to the transmission mechanisms such as motor, driven by motor decelerator, and then drive roller, workbench is moved to preferential direction;
While moving to operating position, send signal by deceleration, location switch contact system, be input to the operation of PLC shut down procedure, thereby make workbench slow down and put in place;
After workbench deceleration puts in place, sender is passed to PLC, to guidance panel, is used to indicate the state that workbench shows at present by PLC output services state.
The move mode of workbench is three kinds, i.e. crawl, single action, automatic, and moveable platform of press is that T-shaped movement is opened on a left side and T-shaped movement is opened on a left side, adopts electrical motor driven, is equipped with RHVC, and translational speed is fast, and location is accurate, controls flexible.Can realize respectively the selection of crawl, single action, automatic three kinds of methods of operation by the action button on push-button station.
Four workbench can be selected by " workbench selection " switch the operation of 1# or 2# or 3# or 4# workbench.Concrete operations are with reference to following manner:
1) crawl
" Operation Mode Selection " switch on push-button station is chosen to " crawl " position, " workbench selection " switch is chosen No. 1 station (or No. 2 stations, No. 3 stations, No. 4 stations), press " open on a left side " (" open on the right side ") button, can control 1#(or 2#, 3#, 4#) travelling table (or to the right, forward, backward) movement left, realizes crawl action.
2) single action
" Operation Mode Selection " switch on push-button station is chosen to " single action " position, " workbench selection " switch is chosen No. 1 station (or No. 2 stations, No. 3 stations, No. 4 stations), press " open on a left side " (" open on the right side ") button, 1#(or 2#, 3#, 4#) travelling table (or to the right, forward, backward) high-speed mobile left, until run to when speed reducing switch position is housed, speed reducing switch sends signal, make travelling table slow down and slide rapidly, until position-sensing switch sends signal, workbench is stopped mobile.
3) automatic (1#, 2#)
" method of operation " selector switch is chosen to " interlock " position, if 1# workbench interior, 2# workbench is in bedding-in machine, 3# workbench is being outputed position, 4# workbench, in bedding-in machine, is pressed " automatically opening " button, and workbench starts to loosen, loosen lamp bright after, 1# workbench is outputed at a high speed left, to decelerate position, and workbench low speed slide, until position-sensing switch sends signal, workbench is out of service.Now table slide jack-up cylinder falls, guide rail fall lamp bright after, 1# workbench is outputed at a high speed forward, to decelerate position, workbench low speed slide, until position-sensing switch sends signal, 1# workbench is out of service, and now hydraulic cylinder jack-up, after guide rail jack-up lamp is bright, 2# workbench drives at a high speed to the right, to decelerate position, and workbench low speed slide, until position-sensing switch sends signal, workbench is out of service, and workbench starts to clamp, after clamping lamp is bright, whole automatic mold-change process completes.
If 2# workbench interior, is pressed " automatically opening " button, workbench starts to loosen, loosen lamp bright after, 2# workbench is outputed at a high speed left, to decelerate position, workbench low speed slide, until position-sensing switch sends signal, workbench is out of service.Now hydraulic cylinder falls, guide rail fall lamp bright after, 1# workbench is outputed at a high speed backward, to decelerate position, workbench low speed slide, until position-sensing switch sends signal, 1# workbench is out of service, and now table slide jack-up cylinder jack-up, after guide rail jack-up lamp is bright, 1# workbench drives at a high speed to the right, to decelerate position, and workbench low speed slide, until position-sensing switch sends signal, workbench is out of service, and workbench starts to clamp, after clamping lamp is bright, whole automatic mold-change process completes.
4) automatic (3#, 4#)
" method of operation " selector switch is chosen to " interlock " position, if 3# workbench interior, 4# workbench is in bedding-in machine, 1# workbench is being outputed position, 2# workbench, in bedding-in machine, is pressed " automatically opening " button, and workbench starts to loosen, loosen lamp bright after, 3# workbench is outputed at a high speed to the right, to decelerate position, and workbench low speed slide, until position-sensing switch sends signal, workbench is out of service.Now hydraulic cylinder falls, guide rail fall lamp bright after, 3# workbench is outputed at a high speed forward, to decelerate position, workbench low speed slide, until position-sensing switch sends signal, 3# workbench is out of service, and now hydraulic cylinder jack-up, after guide rail jack-up lamp is bright, 4# workbench drives at a high speed left, to decelerate position, and workbench low speed slide, until position-sensing switch sends signal, workbench is out of service, and workbench starts to clamp, after clamping lamp is bright, whole automatic mold-change process completes.
If 4# workbench interior, is pressed " automatically opening " button, workbench starts to loosen, loosen lamp bright after, 4# workbench is outputed at a high speed to the right, to decelerate position, workbench low speed slide, until position-sensing switch sends signal, workbench is out of service.Now hydraulic cylinder falls, guide rail fall lamp bright after, 3# workbench is outputed at a high speed backward, to decelerate position, workbench low speed slide, until position-sensing switch sends signal, 3# workbench is out of service, and now hydraulic cylinder jack-up, after guide rail jack-up lamp is bright, 3# workbench drives at a high speed left, to decelerate position, and workbench low speed slide, until position-sensing switch sends signal, workbench is out of service, and workbench starts to clamp, after clamping lamp is bright, whole automatic mold-change process completes.
Note: in single action or automatically in service, if want to stop travelling table please by scram button.
Claims (4)
1. a die debugging bedding-in general assembly line, is characterized in that: comprise movably workbench, table slide, 1-No. 7 totally seven stations of tetra-of punching machines, two bedding-in hydraulic presses, 1#-4#, wherein:
Between No. 3 stations, No. 2 stations, No. 1 station, No. 5 stations, No. 6 stations, be word order through table slide successively left and right serial connection; On No. 2 stations, No. 5 stations, be also connected with No. 4 stations, No. 7 stations through table slide in fore-and-aft direction respectively; 1-No. 7 totally seven stations be π font and distribute;
No. 1 station is located in punching machine; No. 3 station is located in the first bedding-in hydraulic press; No. 6 station is located in the second bedding-in hydraulic press;
1# workbench, 3# Working table structure are identical, can horizontally slip along table slide, front and back slide; 2# workbench, 4# Working table structure are identical, can horizontally slip along table slide;
The intersectional region of left and right direction guiding rail and front and back direction guiding rail is provided with hydraulic cylinder that can be flexible up and down.
2. die debugging bedding-in general assembly line according to claim 1, is characterized in that: described 1# workbench, 3# workbench, and they comprise respectively workbench main body and driving mechanism,
(1) workbench main body comprises working plate, little car body, left and right roller and front and rear rolling wheel, and wherein front and rear rolling wheel is lower than the height of a hydraulic cylinder travel of left and right roller;
When 1# workbench, 3# workbench move left and right, left and right roller and two left and right are slidably matched to the left and right direction guiding rail of horizontal parallel setting, and front and rear rolling wheel is unsettled;
When 1# workbench, 3# workbench move forward and backward, before and after front and rear rolling wheel and level, be slidably matched to the front and back direction guiding rail be arrangeding in parallel, left and right direction guiding rail is unsettled;
(2) described driving mechanism comprises the motor with control system, and by motor-driven reduction box, bevel gear, shaft coupling, the engagement through between bevel gear, power is passed to front and rear rolling wheel by left and right roller.
3. die debugging bedding-in general assembly line according to claim 1, it is characterized in that: 2# workbench is identical with the structure of 4# workbench, they comprise respectively workbench main body and driving mechanism, and workbench main body comprises by working plate, little car body, left and right roller; Its driving mechanism comprises the motor with control system, and by motor-driven reduction box, shaft coupling.
4. die debugging bedding-in general assembly line according to claim 1, is characterized in that:
Guide rail is the multistage being connected in one successively, No. 3 stations, and------guide rail between No. 6 stations joins No. 1 station---No. 5 stations---No. 2 stations successively, is that two left and right that are separated by are to horizontal guide rail; Wherein the guide rail of No. 1 station is located in punching machine, and the guide rail of No. 3 stations, No. 6 stations is located at respectively in the first bedding-in hydraulic press, the second bedding-in hydraulic press; All the other section of horizontal guide rail is outer rail, is fixed on basis;
The guide rail at No. 4 station places, No. 2 station places be two front and back that are separated by horizontal guide rail, be outer rail, be fixed on basis;
The groove guide rail one of at least leading for the corresponding side wheel when workbench is slided in two guide rails that each group parallels, the corresponding site of this side wheel is the structure suitable with groove guide rail, the two is slidably matched;
The wheel spacing of horizontal direction guiding rail spacing and left and right roller is suitable, and the wheel spacing of front and back direction guiding rail spacing and left and right roller is suitable, and the main body of left and right direction guiding rail is made up of rail brackets, guide-rail plate, system plate, block, hydraulic cylinder and fluid pressure line thereof.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110255094.3A CN102320154B (en) | 2011-08-31 | 2011-08-31 | Assembly line for debugging, researching and allocating mould |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110255094.3A CN102320154B (en) | 2011-08-31 | 2011-08-31 | Assembly line for debugging, researching and allocating mould |
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| Publication Number | Publication Date |
|---|---|
| CN102320154A CN102320154A (en) | 2012-01-18 |
| CN102320154B true CN102320154B (en) | 2014-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110255094.3A Expired - Fee Related CN102320154B (en) | 2011-08-31 | 2011-08-31 | Assembly line for debugging, researching and allocating mould |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103480739A (en) * | 2013-09-27 | 2014-01-01 | 吉林省元隆达工装设备有限公司 | Overturning machine for spotting of large dies and moulds |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2631690Y (en) * | 2003-07-21 | 2004-08-11 | 环球工业机械（东莞）有限公司 | Horizontal mould grinding apparatus |
| CN201604320U (en) * | 2009-12-21 | 2010-10-13 | 芜湖奥托自动化设备有限公司 | Servo seat-grinding pressure machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009072819A (en) * | 2007-09-21 | 2009-04-09 | Yamada Dobby Co Ltd | Support device for die spotting in electric servo press |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2631690Y (en) * | 2003-07-21 | 2004-08-11 | 环球工业机械（东莞）有限公司 | Horizontal mould grinding apparatus |
| CN201604320U (en) * | 2009-12-21 | 2010-10-13 | 芜湖奥托自动化设备有限公司 | Servo seat-grinding pressure machine |
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| Publication number | Publication date |
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| CN102320154A (en) | 2012-01-18 |
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