CN102312182A - High-temperature liquid zinc collecting device - Google Patents

High-temperature liquid zinc collecting device Download PDF

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Publication number
CN102312182A
CN102312182A CN201110283689A CN201110283689A CN102312182A CN 102312182 A CN102312182 A CN 102312182A CN 201110283689 A CN201110283689 A CN 201110283689A CN 201110283689 A CN201110283689 A CN 201110283689A CN 102312182 A CN102312182 A CN 102312182A
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China
Prior art keywords
liquid
switch shaft
beverage container
storage barrel
liquid storage
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CN201110283689A
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Chinese (zh)
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CN102312182B (en
Inventor
吴小邦
杨国良
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Nantong Longcheng Hot Galvanizing Co ltd
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Changzhou Vocational Institute of Mechatronic Technology
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Priority to CN 201110283689 priority Critical patent/CN102312182B/en
Publication of CN102312182A publication Critical patent/CN102312182A/en
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Abstract

The invention relates to a high-temperature liquid zinc collecting device. The high-temperature liquid zinc collecting device comprises a liquid storage barrel, a switch shaft, a tie rod and a lock hook. A middle part of the liquid storage barrel is fixed with a middle transverse plate with an installing hole. The top of the liquid storage barrel is fixed with a top plate. A bottom plate of the liquid storage barrel is provided with a liquid inlet/outlet hole. The top plate is provided with a hanging bracket. A hook bracket is arranged at an outer side of an upper barrel wall or a lower part of the top plate of the liquid storage barrel. A lower end of the lock hook is hinged with the switch shaft. An upper hook body of the lock hook corresponds with the hook bracket. The tie rod which is supported transversally on the liquid storage barrel wall and can move transversally is connected with the lock hook. An inner limit piece and an outer limit piece are installed respectively at parts which belong to the tie rod and are located at an inner side and an outer side of the wall of the liquid storage barrel. A lifting handle in a supporting hole which is supported on the wall of the liquid storage barrel is hinged with the switch shaft capable of moving axially. The switch shaft passes through the installing hole of the middle transverse plate and is arranged opposite to the liquid inlet/outlet hole of the bottom plate of the liquid storage barrel. The high-temperature liquid zinc collecting device can improve work efficiency and operational safety, can reduce a cost and labor intensity, and is convenient for exchange of an inductor.

Description

High temperature zinc liquid collector
Technical field
The present invention relates to a kind of high temperature zinc liquid collector, belong to the galvanization production line technical field.
Background technology
In 150,000 tons of Continuous Production Line of Galvanizing by Dipping, it is that to lean on a plurality of power be that the inductor of 400kW carries out jet flow and melts zinc and carry out work that power frequency has the ceramic zinc pot of million inductions, and zinc liquid temperature reaches about 450 ° usually in the ceramic zinc pot, and zinc liquid weight is near hundred tons.Inductor comes into operation from the zinc pot and just works always, until to certain working life or when breaking down, just inductor is changed or is keeped in repair, but before pulling down inductor, must zinc liquid in the zinc pot be taken out.
At present traditional method is to extract zinc liquid with the special-purpose zinc pump of taking out, but is in the condition of high temperature for a long time because of taking out the zinc pump, also will continue to use after extracting zinc liquid simultaneously out and solidifying, and generally how makes its cooled and solidified in the prefabricated zinc boxes with 0.5~0.8 ton of zinc liquid suction.Use is taken out the zinc pump and is occurred following point often:
When 1, taking out zinc pump extracting high-temperature state zinc liquid,, cause drawing liquid continuous off and on owing to have a large amount of air in the high-temp liquid; Even emptying phenomenon appears; Go out during owing to zinc liquid, time can not take out, and makes operator's error in judgement, cause towards the box phenomenon; So that there are major safety risks in generation personnel scald accident.
2, owing to take out the long term operation of zinc pump in 450 ° of high temperature zinc liquid, motor Yin Gaowen burns out easily, therefore in once exhausting zinc liquid process, need change the several zinc pump, causes the increase of maintenance cost.
3, owing to extract on the zinc liquid process and need zinc liquid be existed in a plurality of zinc boxes, therefore in more substituting zinc box process, constantly move again and take out the zinc pump, often want a plurality of operator operations simultaneously, inefficiency, labour intensity are big.
4, because the zinc pot the bottom of a pan is a circular arc, taken out placing restrictions on of zinc throw of pump, the zinc liquid in the zinc pot extracts endless, and often the zinc pot just can not have been taken out for remaining several tons again, brings difficulty for the replacing inductor.
Summary of the invention
The purpose of this invention is to provide and a kind ofly can increase work efficiency, reduce cost and labour intensity, and can improve the high temperature zinc liquid collector of processing safety.
The present invention is that the technical scheme that achieves the above object is: a kind of high temperature zinc liquid collector; It is characterized in that: comprise beverage container, switch shaft and drag link and latch hook; The middle part of said beverage container is fixed with middle transverse slat, top with open hole and is fixed with top board; The barrel soleplate of beverage container is provided with liquid inlet/outlet; Have flap seat on the top board, bucket wall inboard, beverage container top or top board bottom are provided with the hook seat, and the latch hook lower end is hinged on the switch shaft, the coupler body of upper end is corresponding with the hook seat; The drag link that lateral support also can laterally move on beverage container bucket wall is connected with latch hook; And the inside and outside both sides of barrel wall that is positioned at beverage container on the drag link are separately installed with locating part and outer locating part, and the lifting handle that is bearing in the support holes on the beverage container bucket wall is hinged with the axially movable switch shaft of ability, and the open hole of transverse slat was relative with the liquid inlet/outlet on the barrel soleplate during switch shaft passed.
Collector of the present invention adopts the container of beverage container as temporary transient storage zinc liquid; Through being arranged on the switching of the liquid inlet/outlet on the switch shaft control beverage container barrel soleplate in the beverage container; Moving up and down of the hinged and trip switch axle of lifting handle and switch shaft, drag link is connected with latch hook simultaneously, switch shaft is controlled along its hinged center rotation and realization with the control latch hook; So can latch hook be hooked on the hook seat or from the disengagement of hook seat and switch shaft is controlled through lifting handle and drag link; Liquid inlet/outlet is sealed or opened to the Convenient switch axle, when collector hangs out and moves in the other zinc box of zinc pot, can open liquid inlet/outlet through maneuvering lever and drag link trip switch axle again; Let zinc liquid in beverage container, flow to the other zinc box of zinc pot, accomplish collecting work.It is lever that the present invention adopts drag link and lifting handle, and rapid operation is convenient, has alleviated labor strength, and is simple and reasonable, safe and reliable, owing to collector can use repeatedly, and low cost of manufacture, and can reduce maintenance cost.Collector of the present invention can be placed in the ceramic zinc pot and extract zinc liquid; And the degree of depth that the storage volume of beverage container can hang in the zinc liquid level according to the volume settings or the control collector of zinc box is controlled acquired volume, so can not produce towards the box phenomenon, can solution in the collector be drained; Guarantee collector security in use; Owing to can collector be placed on ceramic zinc pot bottom,, be convenient for changing inductor simultaneously so can reduce the storage of the zinc liquid in the zinc pot as far as possible.
Description of drawings
Below in conjunction with accompanying drawing embodiments of the invention are done further to describe in detail.
Fig. 1 is the structural representation of high temperature zinc liquid collector of the present invention.
Fig. 2 is the A-A amplification profile structure iron of Fig. 1.
Fig. 3 is the structural representation that high temperature zinc liquid collector switch shaft of the present invention stops up liquid inlet/outlet.
Wherein: 1-inductor, 2-pottery zinc pot, 3-beverage container, 3-1-barrel soleplate, transverse slat among the 3-2-, 3-3-top board; The 3-4-flap seat, 3-5-hook seat, 3-6-support holes, 4-liquid in-out cover, 5-orienting sleeve, 6-switch shaft; The 7-drag link, the outer locating part of 8-, locating part in the fishplate bar in the 9-, 10-, 11-latch hook; The 11-1-coupler body, the horizontal bearing pin that draws of 12-, 13-promotes bearing pin, 14-lifting handle, 15-sleeve.
Embodiment
See shown in Fig. 1~3 that high temperature zinc liquid collector of the present invention comprises beverage container 3, switch shaft 6 and drag link 7 and latch hook 11, this beverage container 3 is the container of sealing; The volume of beverage container 3 can be according to the volume setting of zinc box, or at its outer rim groove marking, gathers and once pile a zinc box; Can not produce towards the box phenomenon, beverage container 3 middle parts are fixed with middle transverse slat 3-2, top with open hole and are fixed with top board 3-3, and the barrel soleplate 3-1 of beverage container 3 is provided with liquid inlet/outlet; Zinc liquid flows into or outflow from liquid inlet/outlet; And can solution in the collector be drained, the present invention is convenient to control the working accuracy and the maintenance of liquid inlet/outlet, and the liquid inlet/outlet on the barrel soleplate 3-1 is equipped with liquid in-out cover 4; This liquid in-out cover 4 can be installed on the barrel soleplate 3-1 through fastening piece; This liquid in-out cover 4 is provided with taper hole, and the tapered hole on the conical ring of switch shaft 6 bottoms and the liquid in-out cover 4 matches, when switch shaft 6 moves up under lifting handle 14 effects; Open the tapered hole on the liquid in-out cover 4, the zinc liquid in the ceramic zinc pot 2 gets into or outflow from the liquid inlet/outlet of the barrel soleplate 3-1 of beverage container 3; And not when operation lifting handle 14, switch shaft 6 moves down and gets lodged in the tapered hole on the liquid in-out cover 4 under the deadweight effect, and is to beverage container 3 sealings, easy to operate, reliable.See Fig. 1, shown in 2, have flap seat 3-4 on the top board 3-3 of the present invention, can be through the lifting cucurbit with after flap seat 3-4 be connected, it is interior or from ceramic zinc pot 2, hang out that collector is placed on ceramic zinc pot 2.See Fig. 1, shown in 2; The inwall or the top board 3-3 bottom on beverage container of the present invention 3 tops are provided with hook seat 3-5, and the lower end of latch hook 11 is hinged on the switch shaft 6, the coupler body 11-1 of upper end is corresponding with hook seat 3-5, when the coupler body 11-1 of latch hook 11 is hooked on the hook seat 3-5; Can not move down switch shaft 6 lockings; And when the coupler body 11-1 of latch hook 11 broke away from hook seat 3-5, switch shaft 6 moved down under the deadweight effect, and blocks the liquid inlet/outlet on the barrel soleplate 3-1.See shown in Fig. 1~3; The drag link 7 that lateral support of the present invention also can laterally move on the bucket wall of beverage container 3 is connected with latch hook 11; The bucket wall outside that is positioned at beverage container 3 on the drag link 7 is separately installed with locating part 10 and outer locating part 8; Through the horizontal miles of relative movement of interior locating part 10 with outer locating part 8 control drag links 7, interior locating part 10 can adopt pivot pin, fastening piece or projection etc. with outer locating part 8, and 3 barrels of wall installed inside of beverage container have interior fishplate bar 9; On the fishplate bar 9, lead and can not squint in drag link 7 is bearing in through 9 pairs of drag links 7 of interior fishplate bar.See shown in Fig. 1~3; It is hinged with axially movable switch shaft 6 that the present invention is bearing in the lifting handle 14 of support holes 3-6 of bucket wall of beverage container 3; Through the support holes 3-6 on 3 barrels of walls of beverage container as fulcrum; Operation lifting handle 14 is laborsaving, and the open hole of transverse slat 3-2 was relative with the liquid inlet/outlet on the barrel soleplate 3-1 during switch shaft 6 passed, and opens the liquid inlet/outlet on the beverage container 3 barrel soleplate 3-1 or opens and closes liquid inlet/outlet through moving axially of switch shaft 6.See Fig. 1, shown in 2; The present invention moves axially Shi Buhui for making switch shaft 6, and the open hole of middle transverse slat 3-2 is fixed with orienting sleeve 5, and orienting sleeve 5 can be fixed on the middle transverse slat 3-2 through fastening piece; Switch shaft 6 is arranged in the orienting sleeve 5 and can moves up and down; Lifting handle 14 and drag link 7 are connected with switch shaft 6 with the horizontal bearing pin 12 that draws through promoting bearing pin 13 respectively, and lifting bearing pin 13 is positioned at horizontal bottom of drawing bearing pin 12, and an end of drag link 7 is fixedly connected with sleeve 15; Lifting handle 14 1 ends are connected with sleeve 15, can operate drag link 7 and lifting handle 14 respectively.
See shown in Fig. 1~3; Collector of the present invention is progressively put into the zinc liquid of ceramic zinc pot 2 through electronic or bottle gouard moved by hands; Operator are lifting handle 14 on the other hand; Drive on the switch shafts 6 at lifting handle under the point action of the support holes 3-6 of 3 barrels of walls of beverage container 14 and to move, operator inwardly promote drag link 7 simultaneously, and the latch hook 11 that is connected with drag link 7 is moved inward by drag link 7 drives; The coupler body of latch hook 11 inserts hook seat 3-5 and goes up and pinning switch shaft 6; Because switch shaft 6 breaks away from liquid in-outs cover 4, the zinc liquid that makes ceramic zinc pot 2 gets in it from the liquid inlet/outlet of beverage container 3, and collector zinc liquid in the sinking process constantly gets into beverage container 3 until flat with the zinc liquid level from the liquid inlet/outlet of bottom.See shown in Figure 2ly, after the collector finishing collecting, the operative employee presses down lifting handle and switch shaft 6 is broken away from lift; Outwards pulling drag link 7 makes latch hook 11 swing along its hinged center left and decontrols switch shaft 6 simultaneously; Switch shaft 6 dependence deadweights fall to sealing the taper hole on the liquid in-out cover 4, beverage container 3 are hung out and move in the zinc box on ceramic zinc pot 2 sides with electronic or bottle gouard moved by hands again, make to move on the switch shaft 6 through manipulation lifting handle 14 again and open liquid inlet/outlet; It is fixing with switch shaft 6 to operate drag link 7 again; Let zinc liquid in beverage container 3, flow to the zinc box on ceramic zinc pot 2 sides, accomplish one time collecting work, repetitive operation; Zinc liquid in ceramic zinc pot 2 exhausts, and can the inductor 1 on the ceramic zinc pot 2 be keeped in repair.

Claims (4)

1. high temperature zinc liquid collector; It is characterized in that: comprise beverage container (3), switch shaft (6) and drag link (7) and latch hook; The middle part of said beverage container (3) is fixed with middle transverse slat (3-2), top with open hole and is fixed with top board (3-3); The barrel soleplate (3-1) of beverage container (3) is provided with liquid inlet/outlet; Has flap seat (3-4) on the top board (3-3); Bucket wall inboard, beverage container (3) top or top board (3-3) bottom are provided with hook seat (3-5); Latch hook (11) lower end is hinged on that switch shaft (6) is gone up, the coupler body (11-1) of upper end is corresponding with hook seat (3-5), lateral support on beverage container (3) bucket wall and the drag link (7) that can laterally move be connected with latch hook (11), and both sides are separately installed with locating part (10) and outer locating part (8) inside and outside being positioned at barrel wall of beverage container (3) on the drag link (7); The lifting handle (14) that is bearing in the support holes (3-6) on beverage container (3) the bucket wall is hinged with the axially movable switch shaft of ability (6), and the open hole that switch shaft (6) passes middle transverse slat (3-2) is relative with the liquid inlet/outlet on the barrel soleplate (3-1).
2. high temperature zinc liquid collector according to claim 1; It is characterized in that: the open hole of transverse slat (3-2) is fixed with orienting sleeve (5) in said; Switch shaft (6) passes orienting sleeve (5) and can move up and down, and on the bucket wall interior fishplate bar (9) is installed, and drag link (7) is bearing on the interior fishplate bar (9).
3. high temperature zinc liquid collector according to claim 1; It is characterized in that: described lifting handle (14) and drag link (7) are hinged through lifting bearing pin (13) and horizontal bearing pin (12) and the switch shaft (6) of drawing respectively, and lifting bearing pin (13) is positioned at horizontal bottom of drawing bearing pin (12).
4. high temperature zinc liquid collector according to claim 1; It is characterized in that: the liquid inlet/outlet on the barrel soleplate (3-1) of said beverage container (3) is equipped with liquid in-out cover (4); Liquid in-out cover (4) is provided with taper hole, and the conical ring of switch shaft (6) bottom and the tapered hole on the liquid in-out cover (4) match.
CN 201110283689 2011-09-22 2011-09-22 High-temperature liquid zinc collecting device Active CN102312182B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN 201110283689 CN102312182B (en) 2011-09-22 2011-09-22 High-temperature liquid zinc collecting device

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CN102312182A true CN102312182A (en) 2012-01-11
CN102312182B CN102312182B (en) 2013-06-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104561590A (en) * 2014-12-24 2015-04-29 河南豫光锌业有限公司 Method for controlling iron content in zinc ingot in inductor changing process
CN104785766A (en) * 2015-05-05 2015-07-22 宁波赛孚新材料科技有限公司 Transportation equipment for transporting foamed aluminum liquid

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201284366Y (en) * 2008-10-23 2009-08-05 宝山钢铁股份有限公司 Zinc solution purification apparatus in hot dip galvanizing unit zinc pot
CN102002660A (en) * 2010-09-17 2011-04-06 华南理工大学 Zinc liquid storage tank for hot galvanizing production line and method for storing zinc liquid by using same
CN201809425U (en) * 2010-09-17 2011-04-27 华南理工大学 Liquid zinc storage tank for hot galvanizing zinc production line
US20110186141A1 (en) * 2008-05-15 2011-08-04 Siemens Vai Metals Technologies Sas Device and method for positioning two baffles associated with wiping of a galvanizing product
CN202272942U (en) * 2011-09-22 2012-06-13 常州机电职业技术学院 High temperature zinc liquid gatherer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110186141A1 (en) * 2008-05-15 2011-08-04 Siemens Vai Metals Technologies Sas Device and method for positioning two baffles associated with wiping of a galvanizing product
CN201284366Y (en) * 2008-10-23 2009-08-05 宝山钢铁股份有限公司 Zinc solution purification apparatus in hot dip galvanizing unit zinc pot
CN102002660A (en) * 2010-09-17 2011-04-06 华南理工大学 Zinc liquid storage tank for hot galvanizing production line and method for storing zinc liquid by using same
CN201809425U (en) * 2010-09-17 2011-04-27 华南理工大学 Liquid zinc storage tank for hot galvanizing zinc production line
CN202272942U (en) * 2011-09-22 2012-06-13 常州机电职业技术学院 High temperature zinc liquid gatherer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104561590A (en) * 2014-12-24 2015-04-29 河南豫光锌业有限公司 Method for controlling iron content in zinc ingot in inductor changing process
CN104561590B (en) * 2014-12-24 2016-09-28 河南豫光锌业有限公司 The control method of iron content in zinc ingot metal in a kind of inductor Renewal process
CN104785766A (en) * 2015-05-05 2015-07-22 宁波赛孚新材料科技有限公司 Transportation equipment for transporting foamed aluminum liquid
CN104785766B (en) * 2015-05-05 2016-08-24 宁波赛孚新材料科技有限公司 A kind of transporting equipment for carrying foamed aluminium liquid

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Effective date of registration: 20201123

Address after: 226500 Jiangsu city of Nantong province Rugao City Jiang Zhen Dong Yue Road No. 1

Patentee after: JIANGSU BEICHEN ENVIRONMENT SCIENCE & TECHNOLOGY CO.,LTD.

Address before: No.1-10, 3rd floor, building 1, No.1, Tidu street, Qingyang District, Chengdu, Sichuan 610000

Patentee before: Sichuan fish claw Network Technology Co.,Ltd.

Effective date of registration: 20201123

Address after: No.1-10, 3rd floor, building 1, No.1, Tidu street, Qingyang District, Chengdu, Sichuan 610000

Patentee after: Sichuan fish claw Network Technology Co.,Ltd.

Address before: 213164 No. 6, Xin Xin Dong Lu, Wujin District, Jiangsu, Changzhou

Patentee before: CHANGZHOU INSTITUTE OF MECHATRONIC TECHNOLOGY

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Effective date of registration: 20220621

Address after: 226500 group 10, Zhongju Town, Jiang'an Town, Rugao City, Nantong City, Jiangsu Province

Patentee after: Nantong Longcheng hot galvanizing Co.,Ltd.

Address before: No.1, Dongyue Road, Jiang'an Town, Rugao City, Nantong City, Jiangsu Province, 226500

Patentee before: JIANGSU BEICHEN ENVIRONMENT SCIENCE & TECHNOLOGY CO.,LTD.

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