CN102308908B - Puffing techniques for soybean and feed and products produced by same - Google Patents
Puffing techniques for soybean and feed and products produced by same Download PDFInfo
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Abstract
The invention discloses a puffing technique for a soybean. The puffing technique includes the following steps: (1) soybeans are immersed aqueous solution containing tschermigite or sodium bicarbonate and salt or cane sugar for more than two hours, wherein the tschermigite or sodium bicarbonate is 0.2 to 2 percent by mass, and the salt or cane sugar is 0.2 to 5 percent by mass; (2) the products obtained in step 1 are dried until the moisture content in the soybeans is 10 to 30 percent by mass; (3) the products obtained in step 2 are heated by microwave, and thereby puffed soybeans are produced. The invention also discloses the soybean produced by the puffing technique, a puffing technique for a compound feed and the compound feed produced by the puffing technique. In the puffing techniques, the soybean-puffing effect is good, the cost is low, and nutrient loss is little.
Description
Technical field
The bulking process that the present invention is specifically related to a kind of soybean and feed reaches by its product that makes.
Background technology
Expanded structuring or the systematism of claiming again, expanded generation starch gelatinization, destroy the ANFs in the raw material and have the effect of eliminating various bacteriums, utilize expanded principle that feedstuff is carried out preliminary treatment, nutritive loss is few in the expanding processing process, can reach the purpose that improves protein, being conducive to animal digestion absorbs, therefore some cheap raw materials are through expanding treatment, can replace valuable raw material, and do not affect quality of the fodder, reduced cost, the exploitation feed resource has been played important function, as required can expanded full-fat bean, corn, millet, dregs of rice class (is used for supporting lonely, ermine, ground squirrel, otter), feed for pet (is used for supporting dog, cat), feeding feed stuff and view and admire the class animal feed and (be used for shrimp in the water, crab, eel, catfish, the floating feed such as goldfish and batrachia), livestock and poultry pellet, but puffed rice, corn, jowar is as the materials such as inserts of food and foundry binders.
Microwave is that frequency is at the electromagnetic wave of 300 megahertzes to 300 gigahertzs.The material medium is by polar molecule and nonpolar molecule tissue, and under electromagnetic field effect, these polar molecules transfer to according to direction of an electric field from the random distribution state and carry out orientations.And under the microwave electromagnetic field action, these orientation movements constantly change with the billions of inferior frequencies of per second.Cause strenuous exercise and the collision friction of molecule, thereby produce heat, reach electric energy and be converted into the interior heat energy of medium.Therefore, heating using microwave is dielectric material own loss electric field energy and generating heat.
Microwave applications has following advantage in feedstuff processing: heating using microwave is to carry out the surface integral body heating consistent with inside by microwave energy and feedstuff direct interaction, and firing rate is fast, the time is short, product quality is high, homogeneous heating.And heating process has the automatic thermal balance performance, is quick on the draw to be easy to control, and the thermal efficiency is high, and occupation area of equipment is few etc.
The microwave bulking technology is a special applications of micro-wave drying.Its principle is that microwave energy arrives material deep layer energy transform into heat energy, to make material deep layer moisture evaporate rapidly the higher internal vapor pressure of formation, force material expanded, and the expansive force that relies on gas drives the structure sex change of polymer substance in the component, have network structure's feature thereby make it to become, typing becomes the process of cellular material.
Recent years, along with people deepen the understanding of expanded full-fat bean nutritive value and the gradual perfection of bulking process, full-fat bean just more and more is used for the feeds such as broiler chicken, piglet as high energy high protein feed resource, in production of fodder, reduce cost with full-fat bean, increase the benefit, tool is of great significance.
Traditional expanded soybean is that whole soybean carried out hot-working with expanded machinery equipment, and expanding treatment forms.Expanding treatment is in order to make cell wall rupture, to increase its nutritional utilization and be worth, especially having improved the utilization rate of grease.Traditional extrusion is that soybean enters the machine thorax to extruding finished product less than 30s, curing temperature in process can reach 130~145 ℃ Celsius, to destroy ANFs, be unfavorable for the composition of animal digestion as trypsin ihhibitor, urease, hemagglutinin etc.According to years of researches, expanded pellet diet has many advantages, and also simultaneously with the shortcomings such as destruction of HTHP to the part nutriment, the nutritionist designs a lot of ways and deals with, but still some fine solutions of failing are arranged.
And microwave bulking process time is short, the energy-and time-economizing, and the nutritional labeling storage rate is high, and expanded, sterilization, drying are finished simultaneously.Therefore, microwave applications can overcome the shortcomings such as extrusion content is high, energy consumption is large in the production of expanded pellet diet raw material, has very wide application prospect in feed industry production.
In recent years, the production stable development of China's grain, herding and aquatic products, output significantly improves, and plurality of raw materials is badly in need of transforming processing, and therefore, the dilated product of feed and the production of dilated product are the certainty of industrial development.
Summary of the invention
Technical problem to be solved by this invention is that heat loss is large in existing soybean and the expanded feed technique, cost is high in order to overcome, the defective that nutritive loss is large, and provide the bulking process of a kind of soybean and feed to reach by its product that makes.In the bulking process of the present invention, soybean puffing is effective, cost is low, nutritive loss is few.
The present invention relates to the bulking process of a kind of soybean, it comprises the following step:
(1) soybean is being comprised ammonia-alum (NH
4Al (SO
4)
212H
2O) or sodium bicarbonate (NaHCO
3), and soaked in the aqueous solution of salt and/or sucrose 2~24 hours, wherein, the mass percent of ammonia-alum or sodium bicarbonate is 0.2%~2%, the mass percent of salt and/or sucrose is 0.2%~5%;
(2) product with step (1) gained carries out drying, and making the water content in the soybean is mass percent 10%~30%;
(3) product with step (2) gained carries out heating using microwave, gets final product to get expanded soybean.
In the step (1), what the time of described immersion was better is 3~6 hours; What the mass percent of ammonia-alum or sodium bicarbonate was better is 0.5%~1%; What the mass percent of salt and/or sucrose was better is 0.5%~1%.
In the step (2), the method for described drying better for naturally drying or drying up with air blast.
In the step (3), better, described heating using microwave comprises the following steps: the soybean that step (2) makes is inserted feeding warehouse, under the transmission device effect, soybean is transported to the heating using microwave district, heating using microwave 60-180 second, be transported to again discharging opening, blower cools.
Among the present invention, in described heating using microwave, microwave output power 12KW-400KW; Input apparent energy 15KWA-450KWA; What the equipment operating voltage was better is three-phase 380V ± 10%; That microwave operational frequencies is better is 2450MHz ± 50Hz.The process of heating using microwave also can comprise the process with the soybean slaking.What the time of heating using microwave was better is 60-180 second, and better is 90-120 second.
The invention further relates to the expanded soybean that the bulking process of above-mentioned soybean makes.
Among the present invention, after the bulking process of soybean, can soybean be packed according to the packing method of routine, make feedstuff.
The invention still further relates to a kind of preparation method of mixed feed, it comprises the following step: the above-mentioned expanded soybean after will pulverizing adds in the mixed feed, then carries out routine and granulates, and gets final product.Wherein, the mass percent of described expanded soybean in mixed feed is 1%-25%, and better is 5%~15%.
The invention further relates to the mixed feed that above-mentioned preparation method makes.
The invention still further relates to a kind of bulking process of mixed feed, it comprises the following step: with soybean and water, and ammonia-alum or sodium bicarbonate, and raw material commonly used mixes in the mixed feed of this area, the salt and/or the sucrose that also comprise mass percent 0.2%~1% in the mixed feed, then conventional the granulation or pulverizing carry out heating using microwave, gets final product; In mixed feed, the mass percent of soybean is 5%~30%, and the mass percent of water is 10%~30%, and the mass percent of ammonia-alum or sodium bicarbonate is 0.2%~5%.Wherein, each condition of described heating using microwave is all ditto described, the microwave heating process that is about to aforementioned base materials and is soybean become raw material be above-mentioned conventional granulate or pulverize after feed get final product.
Wherein, in the mixed feed of described this area raw material commonly used better be in corn, wheat, dregs of beans, rapeseed dregs and the cotton dregs one or more.
The invention still further relates to the feed that the bulking process of above-mentioned mixed feed makes.
Among the present invention, described salt, ammonia-alum and sugar are all better to be conventional commercially available food grade.
Except specified otherwise, raw material of the present invention and reagent is commercially available getting all.
Positive progressive effect of the present invention is:
1, soybean puffing technique of the present invention and mixed feed bulking process are compared with the extruding-puffing technique of routine, and expansion rate is high, and the nutritional labeling loss is few.
The feed that the bulking process of 2, expanded soybean of the present invention, and mixed feed makes can be mass-produced, and it is expanded that output is higher than conventional extrusion.
3, the energy consumption of soybean puffing technique of the present invention and mixed feed bulking process is expanded far below conventional extrusion.
4, soybean puffing technique of the present invention and mixed feed bulking process are safe and reliable, stay in grade, and the animal good palatability of products obtained therefrom can be eliminated the ANFs in the feed effectively, and with low cost, can increase substantially the feeding value of feed.
Description of drawings
Fig. 1 is the expansion effect figure of the expanded soybean that makes of embodiment 4 and 9.
Fig. 2 is the expansion effect figure of the expanded soybean that makes of embodiment 6 and 11.
The specific embodiment
The below further specifies the present invention with embodiment, but the present invention is not limited.
Embodiment 1
Take middle swine feed (raw materials used buy for conventional market) as example.
According to the concrete formula rate of table 1, preparation microwave bulking mixed feed.Each homogeneous chemical composition is mixed, granulate, get final product.Wherein, the moisture in the mixed feed requires between the 10%-30%.
Microwave bulking technique: take the microwave equipment model of roc continent, Guangzhou microwave equipment Co., Ltd production: PZ-30MT as example, adopt the continuous swelling method.Microwave parameters is: microwave output power: 12KW (adjustable); Input apparent energy: 30KWA; Equipment operating voltage: three-phase 380V ± 10%; Microwave operational frequencies: 2450MHz ± 50Hz.Microwave treatment time is 90 seconds.
The computing formula of puffed degree is: expansion rate=(the expanded front volume of expanded rear volume ÷) * 100%
After expanded, carry out the cold wind cooling.
Swine feed prescription in the table 1
The raw material numbering | Material name | Cost of material/unit | Content % |
1401 | Corn | 1800 | 50.0 |
1582 | Full-fat bean | 3900 | 13.0 |
1502 | Soybean Meal | 3000 | 11.0 |
1406 | Wheat | 1400 | 10.0 |
1473 | Cotton dregs | 3000 | 2.0 |
2010 | Wheat bran | 1320 | 10.0 |
2015 | Fish meal (CP62.5) | 6300 | 1.0 |
9006 | B B-complex | 18000 | 0.2 |
9110 | The complex mineral element | 12000 | 0.5 |
1610 | Calcium monohydrogen phosphate | 1300 | 0.9 |
1800 | Lysine (Lys) | 20000 | 0.46 |
1642 | Zinc oxide | 8000 | 0.32 |
1803 | Methionine (DL-Met) | 23000 | 0.31 |
1600 | Stone flour | 120 | 0.9 |
1805 | Threonine (Thr) | 30000 | 0.11 |
1615 | Salt | 1000 | 0.3 |
1253 | Sodium bicarbonate | 1200 | 0.3 |
Its expansion rate is 136.7%
Embodiment 2
Take middle swine feed (raw materials used buy for conventional market) as example.
Raw material proportioning, bulking process change the sodium bicarbonate in the raw material into ammonia-alum with example 1.
Equally reach the effect of expanded pellet diet with example 1.
Its expansion rate is 142.5%
Embodiment 3
Take feedstuff soybean (commercially available) as example.
The water soaking soybean of the salt with 0.3% and 0.2% ammonia-alum 3 hours dries or dries, and wherein, the moisture in the soybean requires 10%-30%.
Microwave bulking technique: take the microwave equipment model of roc continent, Guangzhou microwave equipment Co., Ltd production: PZ-30MT as example, adopt the continuous swelling method.Microwave parameters is: microwave output power: 45KW (adjustable); Input apparent energy: 30KWA; Equipment operating voltage: three-phase 380V ± 10%; Microwave operational frequencies: 2450MHz ± 50Hz.Microwave treatment time is 90 seconds.
The soybean puffing rate is up to 150%.Nutrition (vitamin, amino acid, protein etc.) is lost less, fragrance is dense, the mouthfeel delicious and crisp.
The computing formula of puffed degree is: expansion rate=(the expanded front volume of expanded rear volume ÷) * 100%
After expanded, carry out the cold wind cooling.
Expansion rate is 158.6%
Embodiment 4
Take feedstuff soybean (commercially available) as example.
The water soaking soybean of the salt with 0.3% and 0.8% ammonia-alum 3 hours dries or dries, and wherein, the moisture in the soybean requires greater than 10%-30%.
The same example of microwave parameters, microwave treatment time are 90 seconds.After expanded, carry out the cold wind cooling.The microwave bulking effect is seen Fig. 1.
Expansion rate is 172.5%
Embodiment 5
Take feedstuff soybean (commercially available) as example.
The water soaking soybean of the salt with 0.3% and 2% ammonia-alum 3 hours dries or dries, and wherein, the moisture in the soybean requires greater than 10%-30%.
The same example of microwave parameters, microwave treatment time are 90 seconds.After expanded, carry out the cold wind cooling.
Expansion rate is 170.3%
Embodiment 6
Take feedstuff soybean (commercially available) as example.
The water soaking soybean of the salt with 0.3% and 0.2% sodium bicarbonate 3 hours dries or dries, and wherein, the moisture in the soybean requires greater than 10%-30%.
Microwave bulking technique: take the microwave equipment model of roc continent, Guangzhou microwave equipment Co., Ltd production: PZ-30MT as example, adopt the continuous swelling method.Microwave parameters is: microwave output power: 45KW (adjustable); Input apparent energy: 30KWA; Equipment operating voltage: three-phase 380V ± 10%; Microwave operational frequencies: 2450MHz ± 50Hz.Microwave treatment time is 90 seconds.
The computing formula of puffed degree is: expansion rate=(the expanded front volume of expanded rear volume ÷) * 100%.
After expanded, carry out the cold wind cooling.Expansion effect is seen Fig. 2.
The soybean puffing rate is up to 152%.
Embodiment 7
Take feedstuff soybean (commercially available) as example.
The water soaking soybean of the salt with 0.3% and 0.8% sodium bicarbonate 3 hours dries or dries, and wherein, the moisture in the soybean requires greater than 10%-30%.
The same example of microwave parameters, microwave treatment time are 90 seconds.After expanded, carry out the cold wind cooling.
The soybean puffing rate is up to 156%.
Embodiment 7
Take feedstuff soybean (commercially available) as example.
The water soaking soybean of the salt with 0.3% and 2% sodium bicarbonate 3 hours dries or dries, and wherein, the moisture in the soybean requires greater than 10%-30%.
The same example of microwave parameters, microwave treatment time are 90 seconds.After expanded, carry out the cold wind cooling.
The soybean puffing rate is up to 160.5%.
Embodiment 8
Take feedstuff soybean (commercially available) as example.
The water soaking soybean of the sucrose with 0.3% and 0.2% ammonia-alum 3 hours dries or dries, and wherein, the moisture in the soybean requires 10%-30%.
Microwave bulking technique: take the microwave equipment model of roc continent, Guangzhou microwave equipment Co., Ltd production: PZ-30MT as example, adopt the continuous swelling method.Microwave parameters is: microwave output power: 45KW (adjustable); Input apparent energy: 30KWA; Equipment operating voltage: three-phase 380V ± 10%; Microwave operational frequencies: 2450MHz ± 50Hz.Microwave treatment time is 90 seconds.
The soybean puffing rate is up to 150%.Nutrition (vitamin, amino acid, protein etc.) is lost less, fragrance is dense, the mouthfeel delicious and crisp.
The computing formula of puffed degree is: expansion rate=(the expanded front volume of expanded rear volume ÷) * 100%
After expanded, carry out the cold wind cooling.
Expansion rate is 150.1%
Embodiment 9
Take feedstuff soybean (commercially available) as example.
The water soaking soybean of the sucrose with 0.3% and 0.8% ammonia-alum 3 hours dries or dries, and wherein, the moisture in the soybean requires greater than 10%-30%.
The same example of microwave parameters, microwave treatment time are 90 seconds.After expanded, carry out the cold wind cooling.The microwave bulking effect is seen Fig. 1.
Expansion rate is 170.2%
Embodiment 10
Take feedstuff soybean (commercially available) as example.
The water soaking soybean of the sucrose with 0.3% and 2% ammonia-alum 3 hours dries or dries, and wherein, the moisture in the soybean requires greater than 10%-30%.
The same example of microwave parameters, microwave treatment time are 90 seconds.After expanded, carry out the cold wind cooling.
Expansion rate is 169.3%
Embodiment 11
Take feedstuff soybean (commercially available) as example.
The water soaking soybean of the salt with 0.3% and 0.2% sodium bicarbonate 3 hours dries or dries, and wherein, the moisture in the soybean requires greater than 10%-30%.
Microwave bulking technique: take the microwave equipment model of roc continent, Guangzhou microwave equipment Co., Ltd production: PZ-30MT as example, adopt the continuous swelling method.Microwave parameters is: microwave output power: 45KW (adjustable); Input apparent energy: 30KWA; Equipment operating voltage: three-phase 380V ± 10%; Microwave operational frequencies: 2450MHz ± 50Hz.Microwave treatment time is 90 seconds.
The computing formula of puffed degree is: expansion rate=(the expanded front volume of expanded rear volume ÷) * 100%.
After expanded, carry out the cold wind cooling.Expansion effect is seen Fig. 2.
The soybean puffing rate is up to 151%.
Embodiment 12
Take feedstuff soybean (commercially available) as example.
The water soaking soybean of the sucrose with 0.3% and 0.8% sodium bicarbonate 3 hours dries or dries, and wherein, the moisture in the soybean requires greater than 10%-30%.
The same example of microwave parameters, microwave treatment time are 90 seconds.After expanded, carry out the cold wind cooling.
The soybean puffing rate is up to 153%.
Embodiment 13
Take feedstuff soybean (commercially available) as example.
The water soaking soybean of the sucrose with 0.3% and 2% sodium bicarbonate 3 hours dries or dries, and wherein, the moisture in the soybean requires greater than 10%-30%.
The same example of microwave parameters, microwave treatment time are 90 seconds.After expanded, carry out the cold wind cooling.
The soybean puffing rate is up to 162%.
Embodiment 9 microwave bulkings and extrusion cost analysis
Take expanded soybean (soybean is as commercially available) as example:
The cost analysis of table 2 extrusion
Title | Expense (yuan/ton) | Remarks |
Soybean | 3780 yuan/tons of soybean | Take soybean as Basis, because of the different prices differences in region |
The electricity charge | (360+7.5)=367.5*0.9 unit/degree=332 | Soybean puffing machine output is pressed 50kg/h, and per hour power consumption 18 degree calculate.Pulverize electricity consumption 7.5 degree/ton. |
Labour cost | 360+10=370 | By three workmans of two equipment, per tour work 10 hours, 60 yuan of per capita salaries, the expense of every expanded 1 ton of feather meal is: 360 yuan.Pulverize, pack by 10 yuan/tons of calculating. |
Equipment loss | 30 | 20 yuan/tons of consumable accessory expenses, 10 yuan/tons of other maintenance costs |
Packing | 40 | |
In advance charging | 18 | |
Add up to | 4200 yuan/tons |
The cost analysis of table 3 microwave bulking
Title | Expense (yuan/ton) | Remarks |
Soybean | 3780 yuan/tons of soybean | Take soybean as Basis, because of the different prices differences in region |
The electricity charge | (18+7.5)=25..5*0.9 unit/degree=22.95 | Soybean microwave bulking machine output is pressed 1000kg/h, and per hour power consumption 18 degree calculate.Pulverize electricity consumption 7.5 degree/ton. |
Labour cost | 6+10=16 | By 2 workmans of 2 equipment, per tour work 10 hours, 60 yuan of per capita salaries, the expense of every expanded 1 ton of soybean is: 6 yuan.Pulverize, pack by 10 yuan/tons of calculating. |
Equipment loss | 2 | 1 yuan/ton of consumable accessory expense, 1 yuan/ton of other maintenance cost |
The additive cost | 5 yuan/tons of soybean | |
Packing | 40 | |
In advance charging | 18 | |
Add up to | 3861 yuan/tons |
Analyzed as can be known by table 2 and table 3, the soybean cost behind the extrusion is 4200 yuan/tons, and the microwave bulking cost then is 3861 yuan/tons, and as seen, on economic benefit and cost, microwave bulking has very large advantage.
Claims (11)
1. the bulking process of a soybean is characterized in that comprising the following step:
(1) soybean is being comprised ammonia-alum or sodium bicarbonate, and soaking 2~24 hours in the aqueous solution of salt or sucrose, wherein, the mass percent of ammonia-alum or sodium bicarbonate is 0.2%~2%, and the mass percent of salt or sucrose is 0.2%~5%;
(2) product with step (1) gained carries out drying, and making the water content in the soybean is mass percent 10%~30%;
(3) product with step (2) gained carries out heating using microwave, gets final product to get expanded soybean; The time of described heating using microwave is 60-180 second; In described heating using microwave, microwave output power 12KW~400KW; Input apparent energy 15KWA-450KWA; The equipment operating voltage is three-phase 380V ± 10%; Microwave operational frequencies is 2450MHz ± 50Hz.
2. the bulking process of soybean as claimed in claim 1, it is characterized in that: in the step (1), the time of described immersion is 3~6 hours; The mass percent of ammonia-alum or sodium bicarbonate is 0.5%~1%; The mass percent of salt and/or sucrose is 0.5%~1%;
In the step (2), the method for described drying is that nature dries or dries up with air blast.
3. the bulking process of soybean as claimed in claim 1, it is characterized in that: in the step (3), the time of heating using microwave is 90-120 second.
4. the bulking process of soybean as claimed in claim 1, it is characterized in that: described heating using microwave comprises the following steps: the soybean that step (2) makes is inserted feeding warehouse, under the transmission device effect, soybean is transported to the heating using microwave district, heating using microwave 60-180 second, be transported to again discharging opening, blower cools.
5. the expanded soybean that makes such as each described bulking process of claim 1~4.
6. the preparation method of a mixed feed is characterized in that comprising the following step: in the expanded soybean adding mixed feed claimed in claim 5 after will pulverizing, then carry out routine and granulate, get final product.
7. the bulking process of a mixed feed, it is characterized in that comprising the following step: with soybean and water, and ammonia-alum or sodium bicarbonate, and raw material commonly used mixes in the mixed feed, the salt or the sucrose that also add mass percent 0.2%~1% in the mixed feed, then conventional the granulation or pulverizing carry out heating using microwave, gets final product; In mixed feed, the mass percent of soybean is 5%~30%, and the mass percent of water is 10%~30%, and the mass percent of ammonia-alum or sodium bicarbonate is 0.2%~5%; The time of described heating using microwave is 90-120 second.
8. the bulking process of a mixed feed, it is characterized in that comprising the following step: with soybean and water, and ammonia-alum or sodium bicarbonate, and raw material commonly used mixes in the mixed feed, the salt or the sucrose that also add mass percent 0.2%~1% in the mixed feed, then conventional the granulation or pulverizing carry out heating using microwave, gets final product; In mixed feed, the mass percent of soybean is 5%~30%, and the mass percent of water is 10%~30%, and the mass percent of ammonia-alum or sodium bicarbonate is 0.2%~5%; Described heating using microwave comprises the following steps: that the routine that will make is granulated or the material of pulverizing is inserted feeding warehouse; the routine that will make under the transmission device effect is granulated or the material of pulverizing is transported to the heating using microwave district; heating using microwave 60-180 second, be transported to again discharging opening, blower cools.
9. the bulking process of a mixed feed, it is characterized in that comprising the following step: with soybean and water, and ammonia-alum or sodium bicarbonate, and raw material commonly used mixes in the mixed feed, the salt or the sucrose that also add mass percent 0.2%~1% in the mixed feed, then conventional the granulation or pulverizing carry out heating using microwave, gets final product; In mixed feed, the mass percent of soybean is 5%~30%, and the mass percent of water is 10%~30%, and the mass percent of ammonia-alum or sodium bicarbonate is 0.2%~5%; In described heating using microwave, microwave output power 12KW~400KW; Input apparent energy 15KWA-450KWA; The equipment operating voltage is three-phase 380V ± 10%; Microwave operational frequencies is 2450MHz ± 50Hz.
10. such as the bulking process of each described mixed feed of claim 7~9, it is characterized in that: raw material commonly used is one or more in corn, wheat, dregs of beans, rapeseed dregs, the cotton dregs in the described mixed feed.
11. the feed that makes such as the bulking process of each described mixed feed of claim 7~10.
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