CN102304843A - Device and method for testing fluffing amount of carbon fiber strands - Google Patents
Device and method for testing fluffing amount of carbon fiber strands Download PDFInfo
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- CN102304843A CN102304843A CN201110239873A CN201110239873A CN102304843A CN 102304843 A CN102304843 A CN 102304843A CN 201110239873 A CN201110239873 A CN 201110239873A CN 201110239873 A CN201110239873 A CN 201110239873A CN 102304843 A CN102304843 A CN 102304843A
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Abstract
The invention belongs to a carbon fiber performance testing technology and relates to a device and a method for testing the fluffing amount of carbon fiber strands. The device for testing the fluffing amount of the carbon fiber strands comprises a balance, a carbon fiber strand drawing mechanism and a broken filament adhesion mechanism; the carbon fiber strand drawing mechanism consists of a support, a carbon fiber supplying device (1) which is arranged at the left end of the support, a fiber strand drawing device (5) which is arranged at the right end of the support, and a rotation speed controller (6); and the broken filament adhesion mechanism consists of a broken filament collector (2), a gasket (4) and a weight (3). The method for testing the fluffing amount of the carbon fiber strands comprises the following steps of: arranging the carbon fiber strands; arranging the broken filament adhesion mechanism; and collecting broken filaments and weighing. By the method and the device, the fluffing amount of the carbon fiber strands can be detected quantitatively and tested accurately, and the quality stability of a carbon fiber workpiece is improved.
Description
Technical field
The invention belongs to carbon fiber performance test technology, relate to a kind of carbon fibre tow fluffing measurement trial assembly and put and method of testing.
Background technology
Carbon fiber is that a kind of phosphorus content surpasses 90% the polycrystalline inorganic non-metallic fibrous material of being arranged vertically by incomplete graphite crystallization; It has that specific strength height, specific modulus are high, high temperature resistant, corrosion-resistant, the characteristics of conduction, heat conduction etc.; Be the good reinforcing material of advanced composite material, be widely used in fields such as aerospace weapon equipment and traffic physical culture.Carbon fiber belongs to fragile material, in preparation advanced composite material technical process, produces fluffiness because of fracture of wire easily when continuous carbon fibre tow and other object CONTACT WITH FRICTION.Fluffiness influences the processing performance of Composite Preparation and final composite property.Playing the carbon fiber that hypertrichiasis can't use as effective reinforcing material.So carbon fiber fluffing figureofmerit all has great importance for its production and use.At present; Still there is not special-purpose apparatus for quantitatively both at home and abroad for carbon fiber fluffing characteristic; Normally adopt the method for range estimation in the Composite Preparation process, to carry out qualitative detection; But the method error of range estimation is big, is difficult to accurately detect the gross weight that rises of carbon fiber, influences the quality stability of carbon fiber product.
Summary of the invention
The objective of the invention is: propose a kind of carbon fibre tow fluffing measurement trial assembly that can accurately measure gross weight and put and method of testing,, improve the quality stability of carbon fiber product with the gross weight that rises of detection by quantitative carbon fibre tow.
Technical scheme of the present invention is: the carbon fibre tow fluffing measures trial assembly and puts; Comprise a balance; It is characterized in that; This testing arrangement also comprises carbon fibre tow haulage gear and lousiness attachment mechanism, and the carbon fibre tow haulage gear is made up of support, the carbon fiber silk supplying device 1 that is installed in the support left end, the fibre bundle tractor 5 that is installed in the support right-hand member and rotational speed governor 6, and carbon fiber yarn tube is fixed on the carbon fiber silk supplying device 1; The input of the drive motors on the fibre bundle tractor 5 is connected with the output of rotational speed governor 6 through lead; Carbon fibre tow 7 on the carbon fiber yarn tube is wrapped on the wire drawing tube of fibre bundle tractor 5, and carbon fibre tow 7 maintenance levels are by the hauling speed of rotational speed governor 6 controlling fiber bundle tractors 5; The lousiness attachment mechanism is made up of lousiness gatherer 2, pad 4 and counterweight 3; Lousiness gatherer 2 is made up of with following collecting pad 2b the identical last collecting pad 2a of structure; Last collecting pad 2a and following collecting pad 2b are material and measure-alike cuboid, and the material of last collecting pad 2a and following collecting pad 2b is one of following substances: stainless steel, polytetrafluoroethylene (PTFE), polyurethane foam material or sponge; Last collecting pad 2a is 10mm～100mm with the length L of following collecting pad 2b on the carbon fibre tow direction of motion, and last collecting pad 2a and following collecting pad 2b are being 10mm～100mm perpendicular to the width S on the carbon fibre tow direction of motion; The lousiness attachment mechanism is between carbon fiber silk supplying device 1 and fibre bundle tractor 5; Following collecting pad 2b is fixed on the support; Between following collecting pad 2b and support, have and highly regulate pad, the upper surface of following collecting pad 2b keeps level, and the lower surface of last collecting pad 2a is fitted with the upper surface of following collecting pad 2b; Pad 4 is incumbent on the upper surface of collecting pad 2a; The area of pad 4 is not less than the area of collecting pad 2a upper surface, and counterweight 3 is placed on the center of pad 4 upper surfaces, and the suffered pressure P of the upper surface of following collecting pad 2b is 0.1g/mm
2～1.0g/mm
2, carbon fibre tow 7 passes through between the upper surface of the lower surface of last collecting pad 2a and following collecting pad 2b.
Use testing arrangement test carbon fiber as described above to play the method for gross weight, it is characterized in that the step of test is following:
1, carbon fibre tow is installed: the carbon fiber yarn tube that will be tied with carbon fibre tow 7 is installed on the carbon fiber silk supplying device 1, and the draw fibers bundle also is fixed on the fibre bundle tractor 5, makes fibre bundle 7 maintenance levels;
2, the lousiness attachment mechanism is installed: carbon fibre tow is clamped in goes up between collecting pad 2a and the following collecting pad 2b; Regulate the height of collecting pad 2b upper surface down; Upper surface and the fibre bundle of collecting pad 2b are kept in touch; Place collecting pad 2a, pad 4 and counterweight 3 at the upper surface of following collecting pad 2b, calculate down the force value of the upper surface of collecting pad 2b;
3, lousiness is collected and weighing: regulate rotational speed governor 6 and make fibre bundle pass through the lousiness attachment mechanism with the speed of 2m/min～20m/min; Acquisition time T is 1min～10min; Take off collecting pad 2; Weighing with scale sticks to the carbon fiber lousiness weight on the collecting pad 2, is designated as the gross weight M1 in certain pressure, speed and acquisition time;
4, collecting pad 2a and following collecting pad 2b in the replacing, repeating step 3 makes an experiment again, and the carbon fiber lousiness weight that sticks on the collecting pad 2 is designated as the gross weight M2 in above-mentioned pressure, speed and acquisition time;
5, repeating step 4 is no less than 10 tests; Obtain n and play gross weight Mn; N is not less than 10 natural number, and the mean value
of getting M1～Mn is designated as the gross weight of carbon fiber in above-mentioned pressure, speed and acquisition time.
Advantage of the present invention is: the ability detection by quantitative is also accurately measured the gross weight that rises of carbon fibre tow, has improved the quality stability of carbon fiber product.
Summary of the invention
The objective of the invention is: propose a kind of carbon fibre tow fluffing measurement trial assembly that can accurately measure gross weight and put and method of testing,, improve the quality stability of carbon fiber product with the gross weight that rises of detection by quantitative carbon fibre tow.
Embodiment 1: the carbon fiber yarn tube that will be tied with the T300B carbon fibre tow is installed on the carbon fiber silk supplying device, and the draw fibers bundle also is fixed on the fibre bundle tractor, makes fibre bundle maintenance level; Carbon fibre tow is clamped in to be gone up between collecting pad and the following collecting pad; Collecting pad is a stainless steel, and the length L on the carbon fibre tow direction of motion is 40mmmm, is being 40mm perpendicular to the width S on the carbon fibre tow direction of motion; Regulate collecting pad surface height down, the upper surface of collecting pad and fibre bundle are kept in touch, place collecting pad, pad and counterweight at the upper surface of following collecting pad, the force value that calculates down the upper surface of collecting pad is 0.5g/mm
2Regulate rotational speed governor and make fibre bundle pass through the lousiness attachment mechanism with the speed of 10m/min, acquisition time is 10min, takes off collecting pad, weighs with scale to stick to the carbon fiber lousiness weight on the collecting pad, is designated as at 0.5g/mm
2Gross weight M1 in pressure, 10m/min and the 10min is 0.43mg; Change collecting pad, repeat above-mentioned steps, obtain 0.5g/mm
2Playing gross weight: M2 in pressure, 10m/min and the 10min is that 0.22mg, M3 are that 0.15mg, M4 are that 0.35mg, M5 are that 0.58mg, M6 are that 0.34mg, M7 are that 0.51mg, M8 are that 0.68mg, M9 are that 0.42mg, M10 are 0.44mg, gets the mean value of M1～Mn
0.41mg be designated as the T300B carbon fiber at 0.5g/mm
2Gross weight in pressure, 10m/min and the 10min.
Embodiment 2: the carbon fiber yarn tube that will be tied with the T700SC carbon fibre tow is installed on the carbon fiber silk supplying device, and the draw fibers bundle also is fixed on the fibre bundle tractor, makes fibre bundle maintenance level; Carbon fibre tow is clamped in to be gone up between collecting pad and the following collecting pad; Collecting pad is a stainless steel, and the length L on the carbon fibre tow direction of motion is 40mmmm, is being 40mm perpendicular to the width S on the carbon fibre tow direction of motion; Regulate collecting pad surface height down, the upper surface of collecting pad and fibre bundle are kept in touch, place collecting pad, pad and counterweight at the upper surface of following collecting pad, the force value that calculates down the upper surface of collecting pad is 0.5g/mm
2Regulate rotational speed governor and make fibre bundle pass through the lousiness attachment mechanism with the speed of 10m/min, acquisition time is 10min, takes off collecting pad, weighs with scale to stick to the carbon fiber lousiness weight on the collecting pad, is designated as at 0.5g/mm
2Gross weight M1 in pressure, 10m/min and the 10min is 0.23mg; Change collecting pad, repeat above-mentioned steps, obtain 0.5g/mm
2Playing gross weight: M2 in pressure, 10m/min and the 10min is that 0.15mg, M3 are that 0.11mg, M4 are that 0.08mg, M5 are that 0.38mg, M6 are that 0.18mg, M7 are that 0.45mg, M8 are that 0.28mg, M9 are that 0.17mg, M10 are 0.16mg, gets the mean value of M1～Mn
0.22mg be designated as the T700SC carbon fiber at 0.5g/mm
2Gross weight in pressure, 10m/min and the 10min.
Embodiment 3: the carbon fiber yarn tube that will be tied with the T800H carbon fibre tow is installed on the carbon fiber silk supplying device, and the draw fibers bundle also is fixed on the fibre bundle tractor, makes fibre bundle maintenance level; Carbon fibre tow is clamped in to be gone up between collecting pad and the following collecting pad; Collecting pad is a stainless steel, and the length L on the carbon fibre tow direction of motion is 40mmmm, is being 40mm perpendicular to the width S on the carbon fibre tow direction of motion; Regulate collecting pad surface height down, the upper surface of collecting pad and fibre bundle are kept in touch, place collecting pad, pad and counterweight at the upper surface of following collecting pad, the force value that calculates down the upper surface of collecting pad is 1g/mm
2Regulate rotational speed governor and make fibre bundle pass through the lousiness attachment mechanism with the speed of 5m/min, acquisition time is 10min, takes off collecting pad, weighs with scale to stick to the carbon fiber lousiness weight on the collecting pad, is designated as at 1g/mm
2Gross weight M1 in pressure, 5m/min and the 10min is 1.23mg; Change collecting pad, repeat above-mentioned steps, obtain 1g/mm
2Playing gross weight: M2 in pressure, 5m/min and the 10min is that 1.86mg, M3 are that 1.75mg, M4 are that 1.55mg, M5 are that 2.16mg, M6 are that 1.56mg, M7 are that 1.81mg, M8 are that 2.02mg, M9 are that 1.75mg, M10 are 1.05mg, gets the mean value of M1～Mn
1.67mg be designated as the T800H carbon fiber at 1g/mm
2Gross weight in pressure, 5m/min and the 10min.
Description of drawings
Fig. 1 is that carbon fibre tow fluffing of the present invention measures the structural principle sketch map that trial assembly is put.
The specific embodiment
Explain further details in the face of the present invention down.Referring to Fig. 1; The carbon fibre tow fluffing measures trial assembly and puts; Comprise a balance, it is characterized in that this testing arrangement also comprises carbon fibre tow haulage gear and lousiness attachment mechanism; The carbon fibre tow haulage gear is made up of support, the carbon fiber silk supplying device 1 that is installed in the support left end, the fibre bundle tractor 5 that is installed in the support right-hand member and rotational speed governor 6; Carbon fiber yarn tube is fixed on the carbon fiber silk supplying device 1, and the input of the drive motors on the fibre bundle tractor 5 is connected with the output of rotational speed governor 6 through lead, and the carbon fibre tow 7 on the carbon fiber yarn tube is wrapped on the wire drawing tube of fibre bundle tractor 5; Carbon fibre tow 7 maintenance levels are by the hauling speed of rotational speed governor 6 controlling fiber bundle tractors 5; The lousiness attachment mechanism is made up of lousiness gatherer 2, pad 4 and counterweight 3; Lousiness gatherer 2 is made up of with following collecting pad 2b the identical last collecting pad 2a of structure; Last collecting pad 2a and following collecting pad 2b are material and measure-alike cuboid, and the material of last collecting pad 2a and following collecting pad 2b is one of following substances: stainless steel, polytetrafluoroethylene (PTFE), polyurethane foam material or sponge; Last collecting pad 2a is 10mm～100mm with the length L of following collecting pad 2b on the carbon fibre tow direction of motion, and last collecting pad 2a and following collecting pad 2b are being 10mm～100mm perpendicular to the width S on the carbon fibre tow direction of motion; The lousiness attachment mechanism is between carbon fiber silk supplying device 1 and fibre bundle tractor 5; Following collecting pad 2b is fixed on the support; Between following collecting pad 2b and support, have and highly regulate pad, the upper surface of following collecting pad 2b keeps level, and the lower surface of last collecting pad 2a is fitted with the upper surface of following collecting pad 2b; Pad 4 is incumbent on the upper surface of collecting pad 2a; The area of pad 4 is not less than the area of collecting pad 2a upper surface, and counterweight 3 is placed on the center of pad 4 upper surfaces, and the suffered pressure P of the upper surface of following collecting pad 2b is 0.05g/mm
2～5.0g/mm
2, carbon fibre tow 7 passes through between the upper surface of the lower surface of last collecting pad 2a and following collecting pad 2b.
Use testing arrangement test carbon fiber as described above to play the method for gross weight, it is characterized in that the step of test is following:
1, carbon fibre tow is installed: the carbon fiber yarn tube that will be tied with carbon fibre tow 7 is installed on the carbon fiber silk supplying device 1, and the draw fibers bundle also is fixed on the fibre bundle tractor 5, makes fibre bundle 7 maintenance levels;
2, the lousiness attachment mechanism is installed: carbon fibre tow is clamped in goes up between collecting pad 2a and the following collecting pad 2b; Regulate the height of collecting pad 2b upper surface down; Upper surface and the fibre bundle of collecting pad 2b are kept in touch; Place collecting pad 2a, pad 4 and counterweight 3 at the upper surface of following collecting pad 2b, calculate down the force value of the upper surface of collecting pad 2b;
3, lousiness is collected and weighing: regulate rotational speed governor 6 and make fibre bundle pass through the lousiness attachment mechanism with the speed of 2m/min～20m/min; Acquisition time T is 1min～10min; Take off collecting pad 2; Weighing with scale sticks to the carbon fiber lousiness weight on the collecting pad 2, is designated as the gross weight M1 in certain pressure, speed and acquisition time;
4, collecting pad 2a and following collecting pad 2b in the replacing, repeating step 3 makes an experiment again, and the carbon fiber lousiness weight that sticks on the collecting pad 2 is designated as the gross weight M2 in above-mentioned pressure, speed and acquisition time;
5, repeating step 4 is no less than 10 tests; Obtain n and play gross weight Mn; N is not less than 10 natural number, and the mean value
of getting M1～Mn is designated as the gross weight of carbon fiber in above-mentioned pressure, speed and acquisition time.
In the embodiments of the invention, carbon fiber silk supplying device 1, fibre bundle tractor 5 and rotational speed governor 6 during carbon fibre tow fluffing measurement trial assembly is put all adopt known structure or finished parts.
Operation principle of the present invention is: simulate actual Composite Preparation process, the fluffing fracture of wire that produces when adopting one group of collecting pad with carbon fibre tow and collecting pad CONTACT WITH FRICTION collects and tests the weight of fluffing fracture of wire, is designated as the gross weight that rises of carbon fiber.
Claims (2)
1. carbon fibre tow fluffing measurement trial assembly is put; Comprise a balance; It is characterized in that; This testing arrangement also comprises carbon fibre tow haulage gear and lousiness attachment mechanism, and the carbon fibre tow haulage gear is made up of support, the carbon fiber silk supplying device [1] that is installed in the support left end, the fibre bundle tractor [5] that is installed in the support right-hand member and rotational speed governor [6], and carbon fiber yarn tube is fixed on the carbon fiber silk supplying device [1]; The input of the drive motors on the fibre bundle tractor [5] is connected with the output of rotational speed governor [6] through lead; Carbon fibre tow [7] on the carbon fiber yarn tube is wrapped on the wire drawing tube of fibre bundle tractor [5], and carbon fibre tow [7] maintenance level is by the hauling speed of rotational speed governor [6] controlling fiber bundle tractor [5]; The lousiness attachment mechanism is made up of lousiness gatherer [2], pad [4] and counterweight [3]; Lousiness gatherer [2] is made up of structure identical last collecting pad [2a] and following collecting pad [2b]; Last collecting pad [2a] and following collecting pad [2b] are material and measure-alike cuboid, and the material of last collecting pad [2a] and following collecting pad [2b] is one of following substances: stainless steel, polytetrafluoroethylene (PTFE), polyurethane foam material or sponge; Last collecting pad [2a] and the length L of following collecting pad [2b] on the carbon fibre tow direction of motion are 10mm～100mm, and last collecting pad [2a] and following collecting pad [2b] are being 10mm～100mm perpendicular to the width S on the carbon fibre tow direction of motion; The lousiness attachment mechanism is positioned between carbon fiber silk supplying device [1] and the fibre bundle tractor [5]; Following collecting pad [2b] is fixed on the support; Between following collecting pad [2b] and support, have and highly regulate pad, the upper surface of following collecting pad [2b] keeps level, and the lower surface of last collecting pad [2a] is fitted with the upper surface of following collecting pad [2b]; Pad [4] is incumbent on the upper surface of collecting pad [2a]; The area of pad [4] is not less than the area of collecting pad [2a] upper surface, and counterweight [3] is placed on the center of pad [4] upper surface, and the suffered pressure P of the upper surface of following collecting pad [2b] is 0.1g/mm
2～1.0g/mm
2, carbon fibre tow [7] passes through between the upper surface of the lower surface of last collecting pad [2a] and following collecting pad [2b].
2. use testing arrangement test carbon fiber as claimed in claim 1 to play the method for gross weight, it is characterized in that the step of test is following:
2.1, carbon fibre tow is installed: the carbon fiber yarn tube that will be tied with carbon fibre tow [7] is installed on the carbon fiber silk supplying device [1], and the draw fibers bundle also is fixed on the fibre bundle tractor [5], makes fibre bundle [7] maintenance level;
2.2, the lousiness attachment mechanism is installed: carbon fibre tow is clamped in goes up between collecting pad [2a] and the following collecting pad [2b]; Regulate the height of collecting pad [2b] upper surface down; The upper surface and the fibre bundle of collecting pad [2b] are kept in touch; Place upward collecting pad [2a], pad [4] and counterweight [3] at the upper surface of following collecting pad [2b], calculate down the force value of the upper surface of collecting pad [2b];
2.3, lousiness is collected and weighing: regulate rotational speed governor [6] make fibre bundle with the speed of 2m/min～20m/min through the lousiness attachment mechanism; Acquisition time T is 1min～10min; Take off collecting pad [2]; Weighing with scale sticks to the carbon fiber lousiness weight on the collecting pad [2], is designated as the gross weight M1 in certain pressure, speed and acquisition time;
2.4, collecting pad [2a] and following collecting pad [2b] in the replacing, repeating step 2.3 makes an experiment again, will stick to carbon fiber lousiness weight on the collecting pad [2] and be designated as and in above-mentioned pressure, speed and acquisition time, play gross weight M2;
2.5, repeating step 2.4 is no less than 10 tests; Obtain n and play gross weight Mn; N is not less than 10 natural number, and the mean value
of getting M1～Mn is designated as the gross weight of carbon fiber in above-mentioned pressure, speed and acquisition time.
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| CN103471650A (en) * | 2013-08-28 | 2013-12-25 | 东华大学 | Device and method for measuring friction fuzzing and pilling forms and pulling-out force of bobbin yarns |
| CN103900635A (en) * | 2013-08-28 | 2014-07-02 | 东华大学 | Device and method for measuring hairiness and hair ball state and pulling-off force of fabric |
| CN104677910A (en) * | 2015-03-12 | 2015-06-03 | 江苏恒神股份有限公司 | Carbon fiber broken filament amount testing device |
| CN105445131A (en) * | 2015-12-17 | 2016-03-30 | 江苏恒神股份有限公司 | Device and method for testing wear resistant property of fiber filament |
| CN105865964A (en) * | 2016-06-25 | 2016-08-17 | 北京航空航天大学 | Carbon fiber fuzzing quantity testing device and carbon fiber fuzzing quantity testing method |
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| CN103471650B (en) * | 2013-08-28 | 2016-04-06 | 东华大学 | To cop friction pilling form and taking out force measurement mechanism and method |
| CN103900635B (en) * | 2013-08-28 | 2016-08-10 | 东华大学 | The filoplume of fabric and ball top form and pull-out force measurement apparatus and method |
| CN103471650A (en) * | 2013-08-28 | 2013-12-25 | 东华大学 | Device and method for measuring friction fuzzing and pilling forms and pulling-out force of bobbin yarns |
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