CN102297756B - Method for automatically regulating vacuum of hydraulic depression tank and device thereof - Google Patents

Method for automatically regulating vacuum of hydraulic depression tank and device thereof Download PDF

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Publication number
CN102297756B
CN102297756B CN 201110214239 CN201110214239A CN102297756B CN 102297756 B CN102297756 B CN 102297756B CN 201110214239 CN201110214239 CN 201110214239 CN 201110214239 A CN201110214239 A CN 201110214239A CN 102297756 B CN102297756 B CN 102297756B
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water tank
vacuum
tank
air collector
depression
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CN102297756A (en
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胡亚安
凌国增
冯中华
严秀俊
王晓东
杨林
方龙
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Nanjing Sure Tech & Dev Co Ltd
Nanjing Hydraulic Research Institute of National Energy Administration Ministry of Transport Ministry of Water Resources
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Nanjing Sure Tech & Dev Co Ltd
Nanjing Hydraulic Research Institute of National Energy Administration Ministry of Transport Ministry of Water Resources
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Abstract

The invention relates to a device for automatically regulating vacuum, in particular to the device for automatically regulating the vacuum of a hydraulic depression tank, which comprises an upstream water tank, a downstream water tank and a depression tank, wherein the upstream water tank is communicated with the downstream water tank; and a connecting pipeline for the upstream water tank and the downstream water tank is provided with an electric butterfly valve. The device for automatically regulating the vacuum of the hydraulic depression tank also comprises a vacuum pump and an air collector, wherein the air collector is connected with the vacuum pump; the outlet of the air collector is divided into three outputs which are respectively connected to the upstream water tank, the downstream water tank and the depression tank; a connecting pipeline for the air collector and the upstream water tank, a connecting pipeline for the air collector and the downstream water tank and a connecting pipeline for the air collector and the depression tank are respectively provided with an electric butterfly valve; and the vacuum pipeline of the depression tank is provided with an absolute pressure vacuum sensor. The device for automatically regulating the vacuum of the hydraulic depression tank is capable of greatly improving the stability and the control precision of the vacuum control of the depression tank, utilizing a monitoring system of the hydraulic depression tank to achieve the control function of a computer and reducing the working strength when the original manual vacuum regulation is carried out.

Description

Hydraulic depression tank vacuum degree Automatic adjustment method and device
Technical field
The present invention relates to a kind of vacuum tightness Automatic adjustment method and device, specifically a kind of hydraulic depression tank vacuum degree Automatic adjustment method and device.
Background technology
Along with the requirement of hydraulic depression tank test and study constantly promotes, in the hydraulic depression tank process of the test requirement of vacuum tightness environment improved constantly thereupon, all be to rely on to adopt the vacuum pump extracting vacuum in the past, and manually used the air release manual adjustments to reach the vacuum tightness desired value of testing requirements.But along with process of the test, vacuum values constantly reduces, and needs artificially observation, and manually boots vacuum pump and again vacuumize, and so forth.How to realize the focus that dynamic, accurate vacuum conditions all is research and design all the time in the process of the test.In the hydraulic depression tank pilot system, vacuum degree control is a difficult problem always, vacuum degree control stable and accurately directly have influence on the result of model test, thus may have influence on the work safety of actual original shape.
Along with the development of control technology, the process of the test of hydraulic depression tank has progressively adopted computing machine or PLC control system, and the water level in the process of the test, flow etc. have all been realized the computer controlled automatic function.But how to realize the automatic adjusting of vacuum tightness, be the problem that design and scientific research and testing personnel pay special attention to always.
Summary of the invention
Technical matters to be solved by this invention is: for above prior art existent defect, propose a kind of hydraulic depression tank vacuum degree Automatic adjustment method and device, can effectively realize the dynamic adjustments of the vacuum tightness environment in the decompression cabinet process of the test.
The technical scheme that the present invention solves above technical matters is:
The hydraulic depression tank vacuum degree Automatic adjustment method, carry out according to the following steps:
⑴ on vaccum pump motor attached with frequency converters, be installed into the moving variable valve of pneumoelectric at decompression cabinet, at the decompression cabinet vacuum line absolute pressure formula vacuum sensor and vacuum breaker are installed, absolute pressure formula vacuum sensor links to each other with a PID controller, and the PID controller connects vacuum breaker;
⑵ be evacuated to decompression cabinet near the target vacuum degree value by starting vacuum pump, and the converting operation by frequency converter, and decompression cabinet vacuum tightness is carried out coarse adjustment;
⑶ gather the vacuum tightness instantaneous value on the decompression cabinet vacuum line, input the PID controller with decompression cabinet target vacuum degree value and carry out the difference that PID calculates target vacuum degree value and actual detection vacuum tightness, closed-loop control by the PID controller, finish 0~10V analog quantity control signal of vacuum breaker givenly, realize the stable control of decompression cabinet vacuum tightness.
Automatic regulating device for hydraulic depression tank vacuum degree, comprise upstream water tank, downstream water tank and decompression cabinet, the upstream water tank is communicated with the downstream water tank, the connecting tube of upstream water tank and downstream water tank is provided with electric butterfly valve and also comprises vacuum pump, air collector and PID controller, air collector and described vacuum pump, the outlet of air collector is divided into three tunnel outputs, be connected to respectively upstream water tank, downstream water tank and decompression cabinet, all be provided with electric butterfly valve on the connecting tube of air collector and upstream water tank, downstream water tank and decompression cabinet, electric butterfly valve links to each other with the PID controller; Absolute pressure formula vacuum sensor is installed on the vacuum line of decompression cabinet, and absolute pressure formula vacuum sensor links to each other with the PID controller; All be installed into the moving variable valve of pneumoelectric on upstream water tank, downstream water tank, decompression cabinet and the air collector; Vacuum pump is the frequency conversion vacuum pump.
The technical scheme that the present invention further limits is:
Aforesaid hydraulic depression tank vacuum degree Automatic adjustment method, the control of vacuum pump frequency converter is controlled by PLC fieldbus mode, avoids power-equipment to the interference of signal.
Advantage of the present invention is: vaccum pump motor has installed frequency converter additional, realizes dynamically vacuumizing function, is convenient to realize the coarse adjustment in Vacuum goal value zone; Pipeline vacuum tightness detecting sensor is regulated the detected value of PID closed loop as vacuum tightness; The vacuum tightness variable valve of automatically controlled control through the given 0~10V control signal of analog quantity channel after the PID adjusting computing, is realized the accurate adjustment function of vacuum tightness.The present invention can improve stability and the control accuracy of decompression cabinet vacuum degree control greatly; Can realize the automatic control function of computing machine; Working strength in the time of can reducing former artificial vacuum tightness adjusting.
Description of drawings
Fig. 1 is connection diagram of the present invention.
Embodiment
Embodiment 1
Present embodiment is a kind of hydraulic depression tank vacuum degree Automatic adjustment method, carries out according to the following steps:
⑴ on vaccum pump motor attached with frequency converters, be installed into the moving variable valve of pneumoelectric at decompression cabinet, at the decompression cabinet vacuum line absolute pressure formula vacuum sensor and vacuum breaker are installed, absolute pressure formula vacuum sensor links to each other with a PID controller, the PID controller connects vacuum breaker, the control of vacuum pump frequency converter is controlled by PLC fieldbus mode, avoids power-equipment to the interference of signal;
⑵ be evacuated to decompression cabinet near the target vacuum degree value by starting vacuum pump, and the converting operation by frequency converter, and decompression cabinet vacuum tightness is carried out coarse adjustment;
⑶ gather the vacuum tightness instantaneous value on the decompression cabinet vacuum line, input the PID controller with decompression cabinet target vacuum degree value and carry out the difference that PID calculates target vacuum degree value and actual detection vacuum tightness, closed-loop control by the PID controller, finish 0~10V analog quantity control signal of vacuum breaker givenly, realize the stable control of decompression cabinet vacuum tightness.
Automatic regulating device for hydraulic depression tank vacuum degree connects as shown in Figure 1, comprises upstream water tank 1, downstream water tank 2 and decompression cabinet 3, and upstream water tank 1 is communicated with downstream water tank 2, and upstream water tank 1 is provided with electric butterfly valve F4 with the connecting tube of downstream water tank 2; Also comprise vacuum pump group 4, air collector 5 and PID controller, vacuum pump group 4 is frequency conversion vacuum pump group.Air collector 5 is connected with vacuum pump group 4, the outlet of air collector 5 is divided into three tunnel outputs, be connected to respectively upstream water tank 1, downstream water tank 2 and decompression cabinet 3, air collector 5 is provided with electric butterfly valve F1 with the connecting tube of upstream water tank 1, air collector 5 is provided with electric butterfly valve F2 with the connecting tube of downstream water tank 2, air collector 5 is provided with electric butterfly valve F3 with the connecting tube of decompression cabinet 32, and electric butterfly valve links to each other with the PID controller; Absolute pressure formula vacuum sensor is installed on the vacuum line of decompression cabinet 3, and absolute pressure formula vacuum sensor links to each other with the PID controller; Electric control valve F5 is installed on the upstream water tank 1, electric control valve F6 is installed on the downstream water tank 2, electric control valve F7 is installed on the decompression cabinet 3, electric control valve F8 is installed on the air collector 5.
Vaccum pump motor has installed frequency converter additional, realizes dynamically vacuumizing function, is convenient to realize the coarse adjustment in Vacuum goal value zone; Pipeline vacuum tightness detecting sensor is regulated the detected value of PID closed loop as vacuum tightness; The vacuum tightness variable valve of automatically controlled control through the given 0~10V control signal of analog quantity channel after the PID adjusting computing, is realized the accurate adjustment function of vacuum tightness.Test is evacuated to absolute pressure 99% by the frequency conversion vacuum pump, and according to the desired value 98.5% of setting, it is given to start variable valve, realizes that 98.5% vacuum tightness is stablized the control function for a long time.
The present invention can also have other embodiment, and the technical scheme that the equal replacement of all employings or equivalent transformation form all drops within the scope of protection of present invention.

Claims (1)

1. automatic regulating device for hydraulic depression tank vacuum degree comprises upstream water tank, downstream water tank and decompression cabinet, and described upstream water tank is communicated with the downstream water tank, and the connecting tube of described upstream water tank and downstream water tank is provided with electric butterfly valve; It is characterized in that: also comprise vacuum pump, air collector and PID controller, described air collector is connected with described vacuum pump, the outlet of described air collector is divided into three tunnel outputs, be connected to respectively upstream water tank, downstream water tank and decompression cabinet, all be provided with electric butterfly valve on the connecting tube of described air collector and upstream water tank, downstream water tank and decompression cabinet, described electric butterfly valve links to each other with described PID controller; Absolute pressure formula vacuum sensor is installed on the vacuum line of described decompression cabinet, and described absolute pressure formula vacuum sensor links to each other with described PID controller; All be installed into the moving variable valve of pneumoelectric on described upstream water tank, downstream water tank, decompression cabinet and the air collector; Described vacuum pump is the frequency conversion vacuum pump.
CN 201110214239 2011-07-28 2011-07-28 Method for automatically regulating vacuum of hydraulic depression tank and device thereof Active CN102297756B (en)

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CN111473964A (en) * 2020-04-22 2020-07-31 中国科学院西安光学精密机械研究所 Rapid decompression test device and method for large-size aircraft component

Citations (1)

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Publication number Priority date Publication date Assignee Title
CN101751056A (en) * 2008-12-10 2010-06-23 中国科学院沈阳科学仪器研制中心有限公司 Vacuum system constant voltage constant current regulator and control method thereof

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JP4533614B2 (en) * 2003-10-10 2010-09-01 株式会社イーアールシー Vacuum control system

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CN101751056A (en) * 2008-12-10 2010-06-23 中国科学院沈阳科学仪器研制中心有限公司 Vacuum system constant voltage constant current regulator and control method thereof

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刘继广,1.水工减压模型试验理论的探讨.《水利水电技术》.2007,(第11期),
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