CN102288384A - Large-scale unsteady flow decompression box - Google Patents
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Abstract
本发明属于水力学试验设备领域,是一种实验室用大型非恒定流减压箱,包括上游水库箱、下游水库箱、试验工作段和计算机,还包括集气罐、真空泵、水库抽气管和试验工作段抽气管,集气罐与真空泵连接,水库抽气管与试验工作段抽气管都与集气罐连接;水库抽气管连接上游水库箱和下游水库箱,下游抽气支管上设有下游水库抽气管闸阀;试验工作段抽气管连接试验工作段,其上设有试验工作段抽气管闸阀;下游水库箱上开有下游水库进气管,下游水库进气管上设有下游水库进气阀。本发明操作简便,回水管路中不用设置水泵,能够提供大流量和非恒定流,可以解决减压实验中水泵空蚀破坏、不能模拟原型的非恒定流连续过程的技术问题;省略了普通减压箱调节上下游水流的水泵,节省土建工作量和投资;简化了试验流程,节省了水电费用及试验时间。
The invention belongs to the field of hydraulic test equipment, and is a large-scale non-constant flow decompression box for a laboratory, including an upstream reservoir box, a downstream reservoir box, a test section and a computer, and also includes a gas collection tank, a vacuum pump, a reservoir suction pipe and The suction pipe of the test section, the gas collection tank is connected to the vacuum pump, the reservoir suction pipe and the test section suction pipe are connected to the gas collection tank; the reservoir suction pipe is connected to the upstream reservoir tank and the downstream reservoir tank, and the downstream suction branch pipe is equipped with a downstream reservoir Exhaust pipe gate valve; the exhaust pipe of the test working section is connected to the test working section, on which there is a gate valve for the exhaust pipe of the test working section; the downstream reservoir tank is provided with a downstream reservoir inlet pipe, and the downstream reservoir inlet pipe is provided with a downstream reservoir inlet valve. The invention is easy to operate, does not need to install a water pump in the return water pipeline, can provide large flow and unsteady flow, and can solve the technical problems of cavitation damage of the water pump in the decompression experiment and cannot simulate the continuous process of the unsteady flow of the prototype; The pressure box adjusts the water pump of the upstream and downstream water flow, which saves civil engineering workload and investment; simplifies the test process, saves water and electricity costs and test time.
Description
技术领域 technical field
本发明属于水力学试验设备领域,涉及一种减压箱,具体的说是一种实验室用大型非恒定流减压箱。 The invention belongs to the field of hydraulic test equipment, and relates to a decompression box, in particular to a large unsteady flow decompression box for a laboratory.
背景技术 Background technique
目前在水力学实验室中,常见的减压箱由试验工作段、抽真空系统、供回水管路(必须设置水泵系统)组成,试验时,启闭设备只能固定开度,不方便调节,一般只能进行恒定流减压试验。试验模拟与原型的非恒定流连续过程有差别,尤其是供回水管路中设置的水泵系统,为避免空蚀破坏,必须埋设在试验工作段10米以下,土建工作量和难度加大。因此需要一种操作简便,回水管路中不设水泵,能够提供大流量的非恒定流减压箱。 At present, in the hydraulic laboratory, the common decompression box is composed of the test section, the vacuum system, and the water supply and return pipeline (the water pump system must be installed). During the test, the opening and closing equipment can only be fixed, which is inconvenient to adjust. Generally only constant flow decompression tests can be carried out. There are differences between the test simulation and the unsteady flow continuous process of the prototype, especially the water pump system installed in the water supply and return pipeline, in order to avoid cavitation damage, it must be buried 10 meters below the test working section, which increases the workload and difficulty of civil engineering. Therefore need a kind of unsteady flow decompression box that is easy to operate, does not set up water pump in the return water pipeline, can provide large flow.
发明内容 Contents of the invention
本发明所要解决的技术问题是:针对以上现有技术存在缺点,提出一种大型非恒定流减压箱,操作简便,回水管路中不用设置水泵,能够提供大流量和非恒定流,可以解决减压实验中水泵空蚀破坏、不能模拟原型的非恒定流连续过程的技术问题。 The technical problem to be solved by the present invention is: Aiming at the shortcomings of the above prior art, a large non-constant flow decompression tank is proposed, which is easy to operate, does not need to install a water pump in the return water pipeline, can provide large flow and non-constant flow, and can solve the problem of In the decompression experiment, the cavitation damage of the water pump and the unsteady flow continuous process of the prototype cannot be simulated.
本发明解决以上技术问题的技术方案是: The technical scheme that the present invention solves above technical problem is:
大型非恒定流减压箱,包括上游水库箱、下游水库箱、试验工作段和计算机,所述试验工作段内设有模型,所述上游水库箱和下游水库箱通过回水管联通,所述上游水库箱通过进水管连接所述试验工作段的模型,试验工作段的模型通过出水管连接下游水库箱,进水管上设有进水管闸阀,出水管上设有出水管闸阀,回水管上设有回水管闸阀;模型与进水管的连接处设有模型控制阀门,模型控制阀门连接有控制其连续开启的液压启闭系统,上游水库箱内设有上游水位传感器,下游水库箱内设有下游水位计,上游水位传感器、下游水位计和液压启闭系统与计算机连接;还包括集气罐、真空泵、水库抽气管和试验工作段抽气管,集气罐与真空泵连接,水库抽气管与试验工作段抽气管都与集气罐连接;水库抽气管连接上游水库箱和下游水库箱,其(水库抽气管)上设有上下游水库气压联通闸阀,上下游水库气压联通闸阀一侧的与上游水库箱连接的水库抽气管通过上游抽气支管连接至集气罐,上游抽气支管上设有上游水库抽气管闸阀,上下游水库气压联通闸阀一侧的与下游水库箱连接的水库抽气管通过下游抽气支管连接至所述集气罐,下游抽气支管上设有下游水库抽气管闸阀;试验工作段抽气管连接试验工作段,其(试验工作段抽气管)上设有试验工作段抽气管闸阀;下游水库箱上开有下游水库进气管,下游水库进气管上设有下游水库进气阀。 A large unsteady flow decompression tank, including an upstream reservoir tank, a downstream reservoir tank, a test section and a computer, a model is arranged in the test section, the upstream reservoir box and the downstream reservoir box are connected through a return pipe, and the upstream The reservoir tank is connected to the model of the test working section through the water inlet pipe, and the model of the test working section is connected to the downstream reservoir tank through the water outlet pipe. The return pipe gate valve; the connection between the model and the water inlet pipe is equipped with a model control valve, and the model control valve is connected with a hydraulic opening and closing system to control its continuous opening, an upstream water level sensor is installed in the upstream reservoir tank, and a downstream water level sensor is installed in the downstream reservoir tank. The upstream water level sensor, downstream water level gauge and hydraulic opening and closing system are connected to the computer; it also includes the gas collection tank, vacuum pump, reservoir suction pipe and test section suction pipe, the gas collection tank is connected to the vacuum pump, the reservoir suction pipe is connected to the test work section The air extraction pipes are all connected to the gas collection tank; the reservoir air extraction pipes are connected to the upstream reservoir tank and the downstream reservoir tank, and there are upstream and downstream reservoir air pressure communication gate valves on it (reservoir air extraction pipe), and the upstream and downstream reservoir air pressure communication gate valves are connected to the upstream reservoir tank The connected reservoir air extraction pipe is connected to the gas collection tank through the upstream air extraction branch pipe. The upstream air extraction pipe gate valve is installed on the upstream air extraction branch pipe. The gas branch pipe is connected to the gas collection tank, and the downstream gas extraction branch pipe is provided with a gate valve of the downstream reservoir gas extraction pipe; the gas extraction pipe of the test working section is connected to the test working section, and (the gas extraction pipe of the test working section) is provided with a gate valve of the gas extraction pipe of the test working section The downstream reservoir box is provided with a downstream reservoir inlet pipe, and the downstream reservoir inlet pipe is provided with a downstream reservoir inlet valve.
这样,在计算机中设定非恒定流减压箱上下游水位,当减压箱中气压达到试验所需真空度时,计算机设定液压杆的行程,发送信号至液压启闭系统,液压启闭系统收到信号后驱动液压杆运动,按照计算机设定的行程运行;试验工作段中模型的控制阀门打开,水流流经上游水库、进水管、试验工作段、通过出水管进入下游水库,当上下游水库水位齐平时,此次非恒定流试验过程结束;通过上下游水库气压联通闸阀、下游水库抽气管闸阀、试验工作段抽气管闸阀、上游水库抽气管闸阀、下游水库进气闸阀及模型进水管路上的闸阀联动,利用下游水库与上游水库水面的气压差,实现下游水库水流向上游水库的调度;当上下游水位和真空度达到试验所需值时,下一试验过程开始,如此往复,实现非恒定流减压试验功能。 In this way, the upstream and downstream water levels of the non-constant flow decompression tank are set in the computer. When the air pressure in the decompression tank reaches the vacuum degree required for the test, the computer sets the stroke of the hydraulic rod, sends a signal to the hydraulic opening and closing system, and the hydraulic opening and closing After receiving the signal, the system drives the hydraulic rod to move, and runs according to the stroke set by the computer; the control valve of the model in the test section is opened, and the water flows through the upstream reservoir, the water inlet pipe, the test section, and the downstream reservoir through the outlet pipe. When the water level of the downstream reservoir is equal, the unsteady flow test process is over; through the upstream and downstream reservoir air pressure connection gate valve, the downstream reservoir suction pipe gate valve, the test working section suction pipe gate valve, the upstream reservoir suction pipe gate valve, the downstream reservoir intake gate valve and the model. The gate valve on the water pipeline is linked, and the air pressure difference between the downstream reservoir and the upstream reservoir is used to realize the scheduling of the water flow from the downstream reservoir to the upstream reservoir; when the upstream and downstream water levels and vacuum degrees reach the required values for the test, the next test process begins, and so on. Realize the function of unsteady flow decompression test.
本发明进一步限定的技术方案是: The technical scheme further defined in the present invention is:
前述的大型非恒定流减压箱,上游水库箱和下游水库箱都至少包括两个分水箱,相邻分水箱之间设有调节水库内部联通阀和水库内部调节水泵,各分水箱与水库抽气管直接连接或通过支管连接到水库抽气管。这样上游水库和下游水库可以通过水库内部联通阀及调节水泵达到水位微调的目的。 The aforementioned large-scale non-constant flow decompression tank, the upstream reservoir tank and the downstream reservoir tank include at least two water distribution tanks, and an internal communication valve for regulating the reservoir and an internal regulating water pump for regulating the reservoir are arranged between adjacent water distribution tanks. The air pipe is directly connected or connected to the reservoir suction pipe through a branch pipe. In this way, the upstream reservoir and the downstream reservoir can achieve the purpose of fine-tuning the water level through the intercommunicating valve inside the reservoir and regulating the water pump.
本发明的优点是:本发明通过各管路及阀门的设置来调节水流,在实验室中能够模拟非恒定流过程,且操作简单;本发明通过气压调节调节上下游水流,省略了普通减压箱调节上下游水流的水泵,节省土建工作量和投资;试验过程中,上游水库、下游水库可以通过水库内部联通阀及调节水泵达到水位微调的目的,简化了试验流程,节省了水电费用及试验时间;本发明操作简便,回水管路中不用设置水泵,能够提供大流量和非恒定流,可以解决减压实验中水泵空蚀破坏、不能模拟原型的非恒定流连续过程的技术问题。 The advantages of the present invention are: the present invention adjusts the water flow through the setting of various pipelines and valves, and can simulate the unsteady flow process in the laboratory, and the operation is simple; The water pump for adjusting the upstream and downstream water flow saves civil engineering workload and investment; during the test, the upstream reservoir and the downstream reservoir can achieve the purpose of fine-tuning the water level through the internal connection valve of the reservoir and adjusting the water pump, which simplifies the test process and saves water and electricity costs and tests. Time; the invention is easy to operate, does not need to install a water pump in the return water pipeline, can provide large flow and unsteady flow, and can solve the technical problems of cavitation damage of the water pump in the decompression experiment and the inability to simulate the continuous process of the unsteady flow of the prototype.
附图说明 Description of drawings
图1是本发明的立面示意图。 Fig. 1 is a schematic elevation view of the present invention.
图2是本发明的平面示意图。 Figure 2 is a schematic plan view of the present invention.
具体实施方式 Detailed ways
实施例1Example 1
本实施例是一种大型非恒定流减压箱,连接如图1和图2所示,包括上游水库箱1、下游水库箱2、试验工作段3和计算机,试验工作段3内设有模型23,上游水库箱1和下游水库箱2通过回水管6联通,上游水库箱1通过进水管4连接所述试验工作段3的模型23,试验工作段3的模型23通过出水管5连接下游水库箱2,进水管4上设有进水管闸阀11,出水管5上设有出水管闸阀12,回水管上6设有回水管闸阀13;模型23与进水管4的连接处设有模型控制阀门24,模型控制阀门24连接有控制其连续开启的液压启闭系统22,上游水库箱1内设有上游水位传感器25,下游水库箱2内设有下游水位计26,上游水位传感器25、下游水位计26和液压启闭系统22与计算机连接。还包括集气罐9、真空泵10、水库抽气管7和试验工作段抽气管8,集气罐9与真空泵10连接,连接管道上设有闸阀18,水库抽气管7与试验工作段抽气管8都与集气罐9连接。水库抽气管7连接上游水库箱1和下游水库箱2,其上设有上下游水库气压联通闸阀14,上下游水库气压联通闸阀14一侧的与上游水库箱1连接的水库抽气管7通过上游抽气支管28连接至集气罐9,上游抽气支管28上设有上游水库抽气管闸阀17,上下游水库气压联通闸阀14一侧的与下游水库箱2连接的水库抽气管7通过下游抽气支管29连接至集气罐9,下游抽气支管29上设有下游水库抽气管闸阀15。试验工作段抽气管8连接试验工作段3,其上设有试验工作段抽气管闸阀16;下游水库箱2上开有下游水库进气管,下游水库进气管上设有下游水库进气阀19。上游水库箱1由两个分水库箱组成,两个分水库箱之间设有调节水库内部联通阀20和水库内部调节水泵21,两个分水库箱通过支管连接到水库抽气管7。下游水库箱2由四个分水库箱组成,相邻分水库箱之间设有调节水库内部联通阀20和水库内部调节水泵21,各分水库箱通过支管连接到水库抽气管7。
This embodiment is a large-scale non-constant flow decompression box, connected as shown in Figure 1 and Figure 2, including an
本实施例的工作过程如下: The working process of this embodiment is as follows:
㈠在计算机中设定非恒定流减压箱上下游水库水位; (1) Set the water level of the upstream and downstream reservoirs of the unsteady flow decompression box in the computer;
㈡启动真空泵10,打开抽气管闸阀18,打开上下游水库气压联通闸阀14、下游水库抽气管闸阀15、试验工作段抽气管闸阀16和上游水库抽气管闸阀17,当减压箱中气压达到试验所需真空度时,计算机控制液压启闭系统22,发送信号至液压启闭系统22,液压启闭系统22收到信号后控制模型控制阀门24;
(2) Start the
㈢液压启闭系统22驱动模型控制阀门24,水流从上游水库箱1,经过进水管4,试验工作段3,出水管5进水进入下游水库2,当上下游水库水位齐平时,此次非恒定流试验过程结束;
(3) The hydraulic opening and
㈣关闭上下游水库气压联通闸阀14、下游水库抽气管闸阀15、试验工作段抽气管闸阀16,关闭进水管闸阀11和出水管闸阀12,开启回水管闸阀13,开启下库进气阀19,使下游水库水面气压逐渐上升,此时上游水库还在继续抽真空,水面气压还在继续下降,也就是真空度还在升高,由于上下游水库水流表面气压的不同,下游水库的水流通过回水管路而流向上游水库,实现下游水库水流向上游水库的调度;
(iv) Close the air pressure connecting
㈤试验过程中,上游水库、下游水库可以通过水库内部联通阀20及调节水泵21达到水位微调的目的;
(5) During the test, the upstream reservoir and the downstream reservoir can achieve the purpose of fine-tuning the water level through the
㈥当上下游水库水位达到试验所需水位时,关闭下游水库进气阀19,打开上下游水库气压联通闸阀14、下游水库抽气管闸阀15和试验工作段抽气管闸阀16,开启模型进出水管闸阀11、12,真空泵继续对减压箱系统进行抽气,当减压箱中气压达到试验所需真空度时,下一试验过程开始,如此往复,实现非恒定流减压试验功能。
(vi) When the water level of the upstream and downstream reservoirs reaches the water level required for the test, close the
本发明还可以有其它实施方式,凡采用同等替换或等效变换形成的技术方案,均落在本发明要求保护的范围之内。 The present invention can also have other implementation modes, and all technical solutions formed by equivalent replacement or equivalent transformation fall within the protection scope of the present invention.
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CN202141579U (en) * | 2011-07-28 | 2012-02-08 | 水利部交通运输部国家能源局南京水利科学研究院 | Large non-constant flow decompression box |
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CN104198208A (en) * | 2014-09-19 | 2014-12-10 | 中国航天科技集团公司川南机械厂 | Rapid decompression test device |
CN104503492A (en) * | 2014-12-15 | 2015-04-08 | 武汉大学 | Water level regulating device of sealed water tank |
CN110703818A (en) * | 2019-10-28 | 2020-01-17 | 中国水利水电科学研究院 | A non-constant flow control system for downstream model test of hydropower station |
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