CN102294139A - 一种改良圆盘式滤盘的制作方法 - Google Patents

一种改良圆盘式滤盘的制作方法 Download PDF

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CN102294139A
CN102294139A CN201110174853A CN201110174853A CN102294139A CN 102294139 A CN102294139 A CN 102294139A CN 201110174853 A CN201110174853 A CN 201110174853A CN 201110174853 A CN201110174853 A CN 201110174853A CN 102294139 A CN102294139 A CN 102294139A
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薛爱民
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Anhui Side Energy Saving Equipment Manufacturing Co ltd
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高云芝
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Abstract

一种改良圆盘式滤盘其特征在于：底板88、轴套装置83、压套87、支撑网86、滤网82、压条81、压板85，分别由底板88连接各个部件构成整个滤盘，其中底板88采用冲压成型，主要是提高了滤盘平面的平整度和强度及通流量，同时降低滤盘制作的难度，真正做到了滤盘可拆卸维护循环利用、为实现该行业的标准化奠定了基础，大大降低了生产成本，提高了产品质量和生产效率。

Description

一种改良圆盘式滤盘的制作方法
技术领域
本发明涉及一种改良圆盘式滤盘制作的方法
技术背景
根据一种高标准液体的拦截过滤要求，很多采取滤网制作的过滤片，滤网过滤片使用寿命长、操作简单、清洗方便但在目前的市场未能得到使用广泛；专利号：94201754.4水平圆盘式过滤片制作没有突出性符合制作的技术方案、仅突出包扎圈技术，该技术方案在制作时难度很大、不符合工艺合理的要求；发明专利申请号：201010204173.7一种液体滤片节能过滤装置及其制作工艺在设计工艺中缺少实际技术经验，违背了制作工艺，不能突出合理的科技技术方案；故目前市场上的圆盘式滤盘主要制作成本高、技术难度大，不能统一标准，特别是不锈钢材质滤盘的制作，所以一直没能实现该行业的标准化。
发明内容
针对上述问题，本发明是一种改良滤盘，其目的是提供一种改良圆盘式滤盘的制作方法，本发明是用如下方式实现的：一种圆盘式滤盘其特征在于：底板88、轴套装置83、压套87、支撑网86、滤网82、压条81、压板85，分别由底板88连接各个部件构成整个滤盘，轴套装置83镶入并连接底板88，支撑网86平铺底板88上，滤网82平铺支撑网86上，压套87压住滤网82、支撑网86的中心内圆边固定在轴套装置83上，压条81把滤网82、支撑网86的外圆边压入底板88的外环槽压槽96内，利用压板85压住压条81、滤网82和支撑网86的边料。其制作方法特征在于底板88材料为不锈钢板采用压纹或常规薄板均可，进行冲压成型后形状为：底板88支撑定位中心形状为圆柱压槽99、底板88外圆边为支撑板97、n个支柱轴孔89均布在支撑板97上、底板88的压槽96在支撑板97和支撑环形筋98之间、底板88的n条支撑线段筋91均布在支撑环形筋98和圆柱压槽99之间，底板88于支撑网86接触的一面支撑板97、支撑环形筋98及n条支撑线段筋91为同一水平线；轴套装置83镶入并连接底板88的圆柱压槽99内、轴套装置83和支撑网86接触的一面于支撑环形筋98及n条支撑线段筋91为同一水平线，确保滤后液体的畅通，其中n条支撑线段筋91形状采用规则或不规则线段筋均布在圆柱压槽99和支撑环形筋98之间，轴套装置83可采用冲压组件或焊接件及浇铸件均可并设有滤后液体通道及轴孔和键槽，压套87配合垫片压住滤网82、支撑网86的中心内圆边固定在轴套装置83上；压条81把滤网82、支撑网86的外圆边压入底板88的压槽96内、再利用压板85配合垫片压住压条81、滤网82、支撑网86的边料，之后压板85于支撑板97连接；其中滤盘采用包扎圈包边：在制作底板88时，可省去压槽96，滤网82支撑网86的外圆边料与底板88外圆边支撑板97连接采用包扎圈进行压边连接、省去压条81和压板85；其中圆柱压槽99形状为顶部为喇叭口、下部是圆筒状、圆筒底部中央有开孔，圆柱压槽99形状也可为顶部为三角口或N角口没有在附图里示出、下部是圆筒状、圆筒底部中央有开孔，目的是为了更好地达到科学冲压工艺。降低生产成本，提高生产效率和产品质量。
附图说明
图1是本发明的整体机构剖视示意图
图2是本发明的整体结构仰视示意图
底板88、轴套装置83、压套87、支撑网86、滤网82、压条81、压板85、n个支柱轴孔89、n条支撑线段筋91、压槽96、支撑板97、支撑环形筋98、圆柱压槽99。
具体实施方式
现结合附图对本发明作进一步的详细说明。参照图1、图2，本发明一种改良环保节能滤盘其特征在于：底板88、轴套装置83、压套87、支撑网86、滤网82、压条81、压板85，分别由底板88连接各个部件构成整个滤盘，轴套装置83镶入并连接底板88，支撑网86平铺底板88上，滤网82平铺支撑网86上，压套87配合垫片压住滤网82、支撑网86的中心内圆边固定在轴套装置83上，压条81把滤网82、支撑网86的外圆边压入底板88的压槽96内，利用压板85配合垫片压住压条81、滤网82和支撑网86的边料；其中滤盘采用包扎圈包边：在制作底板88时，可省去压槽96，滤网82支撑网86的外圆边料与底板88外圆边支撑板97连接采用包扎圈进行压边连接、省去压条81和压板85。
其制作方法如下：
底板88材料为不锈钢板采用压纹或常规薄板均可，进行冲压成型后其特征为：底板88支撑定位中心形状为圆柱压槽99、其中圆柱压槽99形状为顶部为喇叭口、下部是圆筒状、圆筒底部中央有开孔，圆柱压槽99形状或采用顶部为三角口及N角口没有在附图里示出、下部是圆筒状、圆筒底部中央有开孔、目的是为了更好地达到科学冲压工艺，底板88外圆边为支撑板97、n个支柱轴孔89均布在支撑板97上、底板88的压槽96在支撑板97和支撑环形筋98之间、底板88的n条支撑线段筋91均布在支撑环形筋98和圆柱压槽99之间，底板88于支撑网86接触的一面支撑板97、支撑环形筋98及n条支撑线段筋91为同一水平线，这样滤网平面更能保障水平均布，其中n条支撑线段筋91采用规则或不规则线段筋均布在圆柱压槽99和支撑环形筋98之间；轴套装置83镶入并连接底板88的圆柱压槽99内、轴套装置83和支撑网86接触的一面于支撑环形筋98及n条支撑线段筋91为同一水平线，来保障滤网82、支撑网86的水平均布，轴套装置83可采用冲压组件或焊接件及浇铸件并设有滤后液体通道及轴孔和键槽，压套87配合垫片压住滤网82、支撑网86的中心内圆边固定在轴套装置83上；压条81把滤网82、支撑网86的外圆边压入底板88的压槽96内、再利用压板85配合垫片压住压条81、滤网82、支撑网86的边料，之后压板85于支撑板97连接来更好地降低滤盘包边制作的难度；其中滤盘采用包扎圈包边：在制作底板88时，可省去压槽96，滤网82支撑网86的外圆边料与底板88外圆边支撑板97连接采用包扎圈进行压边连接、省去压条81和压板85；根据实际制作要求可采用配套的垫圈。主要提高了滤盘平面的平整度和强度及通流量，同时降低滤盘制作的难度，真正做到了滤盘可拆卸维护循环利用、为实现该行业的标准化奠定了基础。整套工艺简单实用，可以广泛用于酒类、食品、医药等行业液体过滤，真正做到操作方便、实用、提高产品质量，制作简单、高效节能、再生利用。

Claims (2)

1.一种改良圆盘式滤盘其特征在于：底板(88)、轴套装置(83)、压套(87)、支撑网(86)、滤网(82)、压条(81)、压板(85)，分别由底板(88)连接各个部件构成整个滤盘，轴套装置(83)镶入并连接底板(88)，支撑网(86)平铺底板(88)上，滤网(82)平铺支撑网(86)上，压套(87)压住滤网(82)、支撑网(86)的中心内圆边固定在轴套装置(83)上，压条(81)把滤网(82)、支撑网(86)的外圆边压入底板(88)的压槽(96)内，利用压板(85)压住压条(81)、滤网(82)和支撑网(86)的边料；其制作方法特征在于底板(88)材料为不锈钢板采用压纹或常规薄板均可，进行冲压成型后形状为：底板(88)支撑定位中心形状为圆柱压槽(99)、底板(88)外圆边为支撑板(97)、n个支柱轴孔(89)均布在支撑板(97)上、底板(88)的压槽(96)在支撑板(97)和支撑环形筋(98)之间、底板(88)的n条支撑线段筋(91)均布在支撑环形筋(98)和圆柱压槽(99)之间，底板(88)于支撑网(86)接触的一面支撑板(97)、支撑环形筋(98)及n条支撑线段筋(91)为同一水平线；轴套装置(83)镶入并连接底板(88)的圆柱压槽(99)内、轴套装置(83)和支撑网(86)接触的一面于支撑环形筋(98)及n条支撑线段筋(91)为同一水平线，其中n条支撑线段筋(91)形状采用规则或不规则线段筋均布在圆柱压槽(99)和支撑环形筋(98)之间，轴套装置(83)可采用冲压组件或焊接件及浇铸件均可并设有滤后液体通道及轴孔和键槽，压套(87)配合垫片压住滤网(82)、支撑网(86)的中心内圆边固定在轴套装置(83)上；压条(81)把滤网(82)、支撑网(86)的外圆边压入底板(88)的压槽(96)内、再利用压板(85)配合垫片压住压条(81)、滤网(82)、支撑网(86)的边料，之后压板(85)于支撑板(97)连接。
2.如权利要求1所述的滤盘的制作方法，其特征在于：
1)其特征在于底板(88)材料为不锈钢板采用压纹或常规薄板均可，进行冲压成型后为：底板(88)支撑定位中心形状为圆柱压槽(99)、底板(88)外圆边为支撑板(97)、n个支柱轴孔(89)均布在支撑板(97)上、底板(88)的压槽(96)在支撑板(97)和支撑环形筋(98)之间、底板(88)的n条支撑线段筋(91)均布在支撑环形筋(98)和圆柱压槽(99)之间，底板(88)于支撑网(86)接触的一面支撑板(97)、支撑环形筋(98)及n条支撑线段筋(91)为同一水平线。
2)其特征在于轴套装置(83)镶入并连接底板(88)的圆柱压槽(99)内、轴套装置(83)和支撑网(86)接触的一面于支撑环形筋(98)及n条支撑线段筋(91)为同一水平线，压套(87)配合垫片压住滤网(82)、支撑网(86)的中心内圆边固定在轴套装置(83)上。3)其特征在于压条(81)把滤网(82)、支撑网(86)的外圆边压入底板(88)的压槽(96)内、再利用压板(85)配合垫片压住压条(81)、滤网(82)、支撑网(86)的边料，之后压板(85)于支撑板(97)连接。
4)其特征在于圆柱压槽(99)形状为顶部为喇叭口、下部是圆筒状、圆筒底部中央有开孔。
5)其特征在于圆柱压槽(99)形状为顶部为三角口或N角口、下部是圆筒状、圆筒底部中央有开孔。
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CN103845934A (zh) * 2014-03-25 2014-06-11 高云芝 一种节能环保双面折叠网滤板
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CN103830944A (zh) * 2014-03-25 2014-06-04 高云芝 一种改良单面折叠网滤板
CN103845934A (zh) * 2014-03-25 2014-06-11 高云芝 一种节能环保双面折叠网滤板
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CN103845934B (zh) * 2014-03-25 2016-07-20 高云芝 一种节能环保双面折叠网滤板
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