CN102287169B - Rolling cylinder and tower frame type oil pumping unit - Google Patents

Rolling cylinder and tower frame type oil pumping unit Download PDF

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Publication number
CN102287169B
CN102287169B CN201110237303.1A CN201110237303A CN102287169B CN 102287169 B CN102287169 B CN 102287169B CN 201110237303 A CN201110237303 A CN 201110237303A CN 102287169 B CN102287169 B CN 102287169B
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CN
China
Prior art keywords
assembly
suspender belt
tower frame
cylinder
oil pumping
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Expired - Fee Related
Application number
CN201110237303.1A
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Chinese (zh)
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CN102287169A (en
Inventor
殷秀君
娄本和
孙颜波
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HENAN SHUANGFA PETROLEUM EQUIPMENT MANUFACTURING CORP
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HENAN SHUANGFA PETROLEUM EQUIPMENT MANUFACTURING CORP
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Priority to CN201110237303.1A priority Critical patent/CN102287169B/en
Publication of CN102287169A publication Critical patent/CN102287169A/en
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Publication of CN102287169B publication Critical patent/CN102287169B/en
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Abstract

The invention discloses a rolling cylinder and tower frame type oil pumping unit. A power assembly comprises a motor, a rolling cylinder, a manual brake mechanism, and a controller; the rolling cylinder is arranged at the upper end of a tower frame assembly; an input shaft of the rolling cylinder is connected with an output shaft of the motor through a coupler; the manual brake mechanism and the coupler are integrated; a manual operation part of the manual brake mechanism is arranged on a foundation assembly; the motor is arranged at the upper end of the tower frame assembly and is connected with the controller; the excircle surface of the rolling cylinder is provided with a front hanging belt annular groove and a rear hanging belt annular groove; one of end of a front hanging belt is connected with the front hanging belt annular groove, and the other end of the front hanging belt moves around a front guide wheel assembly and then is connected with a beam hanger assembly; one end of a rear hanging belt is connected with the rear hanging belt annular groove and the other end of the rear hanging belt moves around a rear guide wheel assembly and then is connected with a counter weight assembly; and the counter weight assembly is in sliding fit with a guide rail assembly which is arranged on the tower frame assembly. The rolling cylinder and tower frame type oil pumping unit has a reasonable design, and a simple structure, and is low in energy consumption and convenient to operate.

Description

Drum tower frame type oil pumping unit
One. technical field: the present invention relates to a kind of oil pumper, particularly relates to a kind of drum tower frame type oil pumping unit.
Two. background technology: in oil extraction in oil field process, oil pumper is one of oil production equipment main in oil producing operation.Common beam oil pumper exist stroke less, from great, the deficiency such as occupation of land is many, counterbalance effect is undesirable, reduction box output torque fluctuates large efficiency is low.Although the pylon oil pumper of current use has the advantages such as stroke is long, lightweight, floor space is little, energy-conservation; but mostly also there is operation to step down, do and show that merit unloading is inconvenient, reversing impact is large, without losing defects such as carrying protection, its uniform motion makes oil well pump, and load can not even variation in aspiration procedure.
Three. summary of the invention:
Technical problem to be solved by this invention is: overcome the deficiencies in the prior art, provides a kind of reasonable in design, structure is simple, energy consumption is low and easy to operate drum tower frame type oil pumping unit.
Technical scheme of the present invention: a kind of drum tower frame type oil pumping unit, containing pylon assembly, base assembly and power assembly, described power assembly contains motor, cylinder, hand-operated breaking mechanism and controller, described cylinder two ends are arranged on the upper end of described pylon assembly respectively by bearing and bearing support, the power shaft of described cylinder is connected by the output shaft of shaft coupling with described motor, described hand-operated breaking mechanism and described shaft coupling are integral type structure, the manual operation section of described hand-operated breaking mechanism is installed on described base assembly, described motor is arranged on described pylon assembly upper end and is connected with described controller, described cylinder outer round surface is respectively arranged with front suspender belt cannelure and back strap cannelure, front suspender belt one end is fixed in described front suspender belt cannelure, be connected with polished rod eye assembly after the described front suspender belt other end walks around front jocket wheel assembly, described front jocket wheel assembly is arranged on the front end of semi girder assembly, rear end and the bearing of described semi girder assembly are hinged, further, described bearing is arranged on the upper end of described pylon assembly, back strap one end is fixed in described back strap cannelure, and the described back strap other end is connected with counterweight assembly after walking around the rear guide wheel assembly installed on described pylon assembly top, and the rail assembly that described counterweight assembly and described pylon assembly are arranged is slidably matched.
Described motor is frequency control motor, and described controller adopts PLC, and the oil pumping accurately controlling oil pumper is dynamic, and this controller is also provided with wireless remote sensing system, is got final product the duty of remote wireless control oil pumper by hand-held programmer.
Described counterweight assembly is fabricated structure, be formed by connecting by multiple balancing weight, and, described counterweight assembly is provided with lubricating box, described lubricating box is clamped on the guide upright post of described rail assembly, can slide up and down along guide upright post, in described lubricating box, be provided with lubricating grease, the contact surface of described lubricating box and guide upright post be arranged lubricating grease open-work.
Described bearing is connected with described pylon assembly upper end by bolt.
Described cylinder outer round surface is respectively arranged with two front suspender belt cannelures and two back strap cannelures, before described in each, suspender belt cannelure is all fixedly connected with one end of a front suspender belt, and described in each, back strap cannelure is all fixedly connected with one end of a back strap; Described front jocket wheel assembly be two-wheel groove so that described front suspender belt matches with two respectively, described rear guide wheel assembly is single-wheel trough, and described pylon assembly upper end arranges two described rear guide wheel assemblies to match with two described back straps respectively.
Described cylinder is integral type structure, or is split-type structural, is made up of two cylinder splits, and each cylinder split is provided with front suspender belt cannelure and back strap cannelure.
The front suspender belt cannelure of described cylinder and the outer round surface of back strap cannelure are milled with plane, described front suspender belt and back strap are fixed on this plane respectively by bolt and pressing plate, and the outer round surface of described pressing plate outer round surface and described front suspender belt cannelure and back strap cannelure matches.
Described pylon assembly is monolithic construction, or is split modular structure, is formed by connecting by least two pylon splits.
Beneficial effect of the present invention:
1, the present invention adopts cylinder to be wound around suspender belt and realizes cylinder reducing, and during upstroke, weighting distribution wheel has been wrapped over suspender belt, and lifting wheel suspender belt is all released, cause wheel footpath now not, rear counterweight is large to the arm of force of bottom main shaft effect, and the arm of force of front end is less.The moment that then now rear counterweight produces is maximum, reduces the moment of torsion that motor will export, reduces motor institute subfam. Spiraeoideae.After while rising, the arm of force of counterweight is in reduction, and the front end arm of force is in increase, and oil pumper is simultaneously also in unloading.Maximum to front end arm of force during top dead-centre, the rear end arm of force is minimum; Be repeated the operating mode of top dead-centre conversely.Upper bottom dead centre it be reduced electric current needed for motor, so it is energy-conservation.In addition, balance weight is divided into size block, can increase and decrease, and can reach accurate adjustment, and balance weight can build junk, and cost is low and increase and decrease is convenient.
2, be full of lubricating grease in lubricating box of the present invention, when despatch sassafras mutual to guide upright post, produce heat, just make lubricating box and guide upright post contact side be heated, lubricating grease is flow on guide upright post face by aperture after melting.When having lubricated, frictional force reduces, and shortage of heat, grease no longer melts, and also no longer smears lubricating grease to guide upright post, so just reaches self-lubricated result.
3, pylon assembly of the present invention is made up of more piece pylon, and respectively joint pylon is by Bolt Connection, and split transport reduces the pressure of transport aspect, and in addition, split type pylon can also increase and decrease joint number, to change the height of oil pumper pylon assembly according to the requirement of operating mode.
4, present invention employs automation control system, this control system is provided with wireless remote sensing system, energy Long-distance Control, adopts hand-held programmer to be that remote wireless control oil pumper duty provides conveniently.It by the display of the acceleration of the electric current in running, voltage, each point on a display screen, can also monitor oil pumper each side parameter constantly.Now can also arrange overcurrent protection, the autostop when oil pumper transships, manipulation is convenient, and safety is high.
5, the present invention is rational in infrastructure compact, laborsaving consumption reduction, comparatively conventional pumping unit weight saving 40-70% under same operating mode; Comparatively conventional pumping unit power consumption reduces 40-70%.
6, the present invention adopts variable-frequency motor, alleviates the top weight of oil pumper, by frequency converter, can realize suspension point zero velocity and start.The efficient apparatus such as overcurrent protector are housed, effectively can prevent the disconnected brake rapidly of sucker rod, avoid the disconnected institute of bar to cause serious consequence.
7, power assembly of the present invention is arranged on the upper end of pylon assembly, decreases the link of power transmission, simplifies structure, reduce kinetic equation loss and reduce costs, in addition, hand-operated breaking mechanism can control oil pumper and can quit work under any state, facilitates oil pumper Load-unload lotus.
8, well head of the present invention is stepped down conveniently, employing is turned over and steps down; After belt and semi girder are fixed, start oil pumper, can pull on semi girder and turn over, thus reach the object of stepping down.
9, the present invention adopts PLC, the oil pumping of accurate control oil pumper is dynamic, and it is reasonable in design, noise is low, easy making, versatility is good, applicability is strong, is widely used in the pumping operation under any working environment in land, be easy to promote, Social and economic benef@is good.
Four. accompanying drawing illustrates:
Fig. 1 is the structural representation of drum tower frame type oil pumping unit;
Fig. 2 is the top view of drum tower frame type oil pumping unit shown in Fig. 1;
Fig. 3 is the sectional drawing of cylinder shown in Fig. 2;
Fig. 4 is front suspender belt winding schematic diagram when polished rod load is up;
Fig. 5 is back strap winding schematic diagram when polished rod load is up;
Fig. 6 is front suspender belt winding schematic diagram when polished rod load is descending;
Fig. 7 is back strap winding schematic diagram when polished rod load is descending;
Fig. 8 is the elevation of the assembly of counterweight shown in Fig. 1;
Fig. 9 is the top view of the assembly of counterweight shown in Fig. 8;
Figure 10 is the structural representation of rear guide wheel assembly shown in Fig. 1;
Figure 11 is the structural representation of the assembly of front jocket wheel shown in Fig. 1;
Figure 12 is the structural representation of the assembly of semi girder shown in Fig. 1;
Figure 13 is the forward sight connection diagram of the assembly of polished rod eye shown in Fig. 1;
Figure 14 is the plan structure schematic diagram of the assembly of polished rod eye shown in Fig. 1.
Five. detailed description of the invention:
Embodiment one: see Fig. 1-Figure 14, in figure, 1-pylon assembly, 2-polished rod eye assembly, suspender belt before 3-, 4-semi girder assembly, 5-power assembly, guide wheel assembly after 6-, 7-back strap, 8-rail assembly, 9-counterweight assembly, 10-motor, 11-shaft coupling, 12-bearing support, 13-cylinder, 14-pressing plate, 15-bolt, 16-connecting bolt, 17-balancing weight, 18-lubricating box, 19-middle weight block, 20-lower box, 21-case lid, 22-bearing pin, 23-directive wheel, 24-spacer, 25-guide wheel shaft, 26-support, 27-bearing, 28-bearing cover, 29-directive wheel, 30-bearing cover, 31-guide wheel shaft, 32-oil nozzle, 33-bearing, 34-front jocket wheel assembly, 35-semi girder, 36-bearing, 37-suspender belt joint, 38-polished rod eye, 39-bearing pin, 40-fixed head.
Drum tower frame type oil pumping unit contains pylon assembly 1, base assembly and power assembly 5, wherein: power assembly 5 is containing motor 10, cylinder 13, hand-operated breaking mechanism and controller, cylinder 13 two ends are arranged on the upper end of pylon assembly 1 respectively by bearing and bearing support 12, the power shaft of cylinder 13 is connected with the output shaft of motor 10 by shaft coupling 11, hand-operated breaking mechanism and shaft coupling 11 are integral type structure, the manual operation section of hand-operated breaking mechanism is installed on (not shown in FIG.) on base assembly, and motor 10 is arranged on pylon assembly 1 upper end and is connected with controller; Cylinder 13 outer round surface is respectively arranged with front suspender belt cannelure and back strap cannelure, front suspender belt 3 one end is fixed in front suspender belt cannelure, front suspender belt 3 other end is connected with polished rod eye assembly 2 after walking around front jocket wheel assembly 34, front jocket wheel assembly 34 is arranged on the front end of semi girder assembly 4, rear end and the bearing 36 of semi girder assembly 4 are hinged, further, bearing 36 is arranged on the upper end of pylon assembly 1; Back strap 7 one end is fixed in back strap cannelure, and back strap 7 other end is connected with counterweight assembly 9 after walking around the rear guide wheel assembly 6 installed on pylon assembly 1 top, and the rail assembly 8 that counterweight assembly 9 and pylon assembly 1 are arranged is slidably matched.
Motor 10 is frequency control motor, and controller adopts PLC, and the oil pumping accurately controlling oil pumper is dynamic, and this controller is also provided with wireless remote sensing system, is got final product the duty of remote wireless control oil pumper by hand-held programmer.Counterweight assembly 9 is fabricated structure, be formed by connecting by multiple balancing weight 17, and, counterweight assembly 9 is provided with lubricating box 18, lubricating box 18 is clamped on the guide upright post of rail assembly 8, can slide up and down along guide upright post, in lubricating box 18, be provided with lubricating grease, lubricating box 18 and the contact surface of guide upright post arrange lubricating grease open-work.Bearing 36 is connected with pylon assembly 1 upper end by bolt.
As required, cylinder 13 outer round surface is respectively arranged with two front suspender belt cannelures and two back strap cannelures, before each, one end of all front with one suspender belt 3 of suspender belt cannelure is fixedly connected with, and each back strap cannelure is all fixedly connected with one end of a back strap 7; Front jocket wheel assembly 34 is for two-wheel groove is so that front suspender belt 3 matches with two respectively, and rear guide wheel assembly 6 is single-wheel trough, and after pylon assembly 1 upper end arranges two, guide wheel assembly 6 is to match with two back straps 7 respectively.In figure, front suspender belt 3 and back strap 7 reverse-winding are on cylinder 13, and two front suspender belts 3 are left-handed to be wrapped in the front suspender belt cannelure of two inner sides, and the dextrorotation of two back straps 7 is wrapped in the back strap cannelure in two outsides; The front suspender belt cannelure of cylinder 13 and the outer round surface of back strap cannelure are milled with plane, front suspender belt 3 and back strap 7 are fixed on this plane respectively by bolt 15 and pressing plate 14, and the outer round surface of pressing plate 14 outer round surface and front suspender belt cannelure and back strap cannelure matches.
Cylinder 13 both can be split-type structural, was made up of two cylinder splits, and each cylinder split is provided with front suspender belt cannelure and back strap cannelure.Cylinder 13 can be also integral type structure, its circumferential surface is respectively arranged with two front suspender belt cannelures and two back strap cannelures.
Pylon assembly 1 is split modular structure, is formed by connecting, is convenient to dismounting and transport by the split of at least two pylon assemblies.Pylon assembly 1 lower end and base assembly link together.
Operating principle:
First, present invention utilizes the characteristic of electric current, achieve the automatic reverse of oil pumper.
Moreover starting torque required for the present invention is little.Required starting torque size during startup is also determine required consumed power size.Its motion process is that upstroke bottom dead centre accelerates to start, and---reduce speed now motion to upstroke---to down stroke, starting the motion of accelerated motion speed---, and reduce speed now motion to upstroke, Zhou Erfu, gives longer acceleration time to upper bottom dead centre.
By the adjustment of frequency converter and PLC control system, when upstroke starts, what just started to start is very slow, now to be dragged primer acceleration also very little, the fluctuation of electric current is also very little, the quickening of the power frequency controlled along with frequency converter and PLC control system; Speed constantly strengthens, and now motor is a stable loading procedure.Now single from motor aspect, eliminate part by the energy ezpenditure dragged needed for the conversion of primer momentum.If allow motor locate at the uniform velocity under state always, also will allow will be very large by the power of dragging needed for primer momentum change:
F-Mg=MV/t
M weight quality
V weight speed
F weight acts on power on lifting rope
G acceleration of gravity
Required time when t reaches a constant speed
Inevitable electric current can be very large, and motor in-fighting must increase.Acceleration time must be lengthened to reduce this in-fighting.Must slow down in a segment distance of before top dead center; Otherwise, oil pumper can not be stopped when upper dead center position to drag primer and to move upward; Now along with frequency converter and PLC control system control the deceleration of power frequency; Speed constantly declines, and now motor is a stabilization process.During down stroke, counterweight part weight after oil pumper, the weight difference of what oil pumper was carried is rear counterweight and front end.That is motor is repeating the action of oil pumper upstroke.Electric current needed for it reduces, so it is energy-conservation on the one hand for this.
Another energy-conservation reason is: cylinder 13 is wound around suspender belt and realizes reducing (as Fig. 4-Fig. 7).During upstroke, weighting distribution wheel has been wrapped over suspender belt, and lifting wheel suspender belt is all released, cause wheel footpath now not, rear counterweight is large to the arm of force of bottom main shaft effect, and the arm of force of front end is less.Front and back to the moment that main shaft produces are:
M after=m afterg (r+n afterd)
M before=m beforeg (r-n afterd)
M afterthe moment that rear counterweight produces on main shaft
M beforethe moment that rear counterweight produces on main shaft
M afterrear weight mass
M beforebefore drag primer quality
R main shaft radius
N aftersuspender belt is wound around the number of plies
D suspender belt thickness
The moment that then now rear counterweight produces at this moment is maximum, reduces the moment of torsion that motor will export, reduces motor institute subfam. Spiraeoideae.While rising, the arm of force of rear portion counterweight is in reduction, and the front end arm of force is in increase, and oil pumper is simultaneously also in unloading.Maximum to front end arm of force during top dead-centre, the rear end arm of force is minimum; Be repeated the operating mode of top dead-centre conversely.Upper bottom dead centre it be reduced electric current needed for motor, so it is energy-conservation.
During work, motor 10 drives cylinder 13 to roll, thus makes whole oil pumper work.When needs oil pumper is stepped down, employing is turned over and steps down, allow belt and semi girder fix, start oil pumper, can pull on semi girder and turn over, thus reach the object of stepping down.Change the length of electric current commutating period under controlling equal power frequency by frequency converter and PLC control system, change the stroke (equal jig frequency) of oil pumper.Change power frequency controlled the length of equal electric current commutating period by frequency converter and PLC control system under, the jig frequency (equal stroke) of oil pumper can be changed.
Embodiment two: the present embodiment is substantially identical with embodiment one, and something in common does not repeat, and difference is: pylon assembly is monolithic construction, without dismounting, simplifies construction sequence, is applicable to low pylon occasion.
The concrete structure changing the concrete structure of power assembly, change the concrete structure of lubricating box, change cylinder, and the concrete structure changing semi girder assembly can form multiple embodiment, is common change of the present invention, does not describe in detail one by one at this.

Claims (7)

1. a drum tower frame type oil pumping unit, containing pylon assembly, base assembly and power assembly, it is characterized in that: described power assembly contains motor, cylinder, hand-operated breaking mechanism and controller, described cylinder two ends are arranged on the upper end of described pylon assembly respectively by bearing and bearing support, the power shaft of described cylinder is connected by the output shaft of shaft coupling with described motor, described hand-operated breaking mechanism and described shaft coupling are integral type structure, the manual operation section of described hand-operated breaking mechanism is installed on described base assembly, described motor is arranged on described pylon assembly upper end and is connected with described controller, described cylinder outer round surface is respectively arranged with two front suspender belt cannelures and two back strap cannelures, before described in each, suspender belt cannelure is all fixedly connected with one end of a front suspender belt, and described in each, back strap cannelure is all fixedly connected with one end of a back strap, be connected with polished rod eye assembly after two described front suspender belt other ends walk around front jocket wheel assembly respectively, described front jocket wheel assembly is arranged on the front end of semi girder assembly, rear end and the bearing of described semi girder assembly are hinged, and described bearing is arranged on the upper end of described pylon assembly, two described back strap other ends are connected with counterweight assembly after walking around the rear guide wheel assembly installed on described pylon assembly top respectively, and the rail assembly that described counterweight assembly and described pylon assembly are arranged is slidably matched, described front jocket wheel assembly is that two-wheel groove is so that described front suspender belt matches with two respectively, described rear guide wheel assembly is single-wheel trough, described pylon assembly upper end arranges two described rear guide wheel assemblies to match with two described back straps respectively, further, the spacing between two described back straps is greater than the spacing between two described front suspender belts.
2. drum tower frame type oil pumping unit according to claim 1, it is characterized in that: described motor is frequency control motor, described controller adopts PLC, the oil pumping of accurate control oil pumper is dynamic, this controller is also provided with wireless remote sensing system, is got final product the duty of remote wireless control oil pumper by hand-held programmer.
3. drum tower frame type oil pumping unit according to claim 1, it is characterized in that: described counterweight assembly is fabricated structure, be formed by connecting by multiple balancing weight, and, described counterweight assembly is provided with lubricating box, and described lubricating box is clamped on the guide upright post of described rail assembly, can slide up and down along guide upright post, be provided with lubricating grease in described lubricating box, the contact surface of described lubricating box and guide upright post arranged lubricating grease open-work.
4. drum tower frame type oil pumping unit according to claim 1, is characterized in that: described bearing is connected with described pylon assembly upper end by bolt.
5. drum tower frame type oil pumping unit according to claim 1, is characterized in that: described cylinder is integral type structure, or is split-type structural, is made up of two cylinder splits, and each cylinder split is provided with front suspender belt cannelure and back strap cannelure.
6. drum tower frame type oil pumping unit according to claim 1, it is characterized in that: the front suspender belt cannelure of described cylinder and the outer round surface of back strap cannelure are milled with plane, described front suspender belt and back strap are fixed on this plane respectively by bolt and pressing plate, and the outer round surface of described pressing plate outer round surface and described front suspender belt cannelure and back strap cannelure matches.
7. the drum tower frame type oil pumping unit according to any one of claim 1-6, is characterized in that: described pylon assembly is monolithic construction, or is split modular structure, is formed by connecting by least two pylon splits.
CN201110237303.1A 2011-08-18 2011-08-18 Rolling cylinder and tower frame type oil pumping unit Expired - Fee Related CN102287169B (en)

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CN201110237303.1A CN102287169B (en) 2011-08-18 2011-08-18 Rolling cylinder and tower frame type oil pumping unit

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Publication number Priority date Publication date Assignee Title
CN104005738A (en) * 2014-06-16 2014-08-27 福建省意科电气科技有限公司 Tower type oil pumping unit

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CN101684726A (en) * 2008-09-26 2010-03-31 贵州航天林泉电机有限公司 Three-upright-post oil sucking machine of compound permanent magnet motor and method for manufacturing same
CN101775972A (en) * 2010-02-05 2010-07-14 濮阳市双发实业有限责任公司 Multiple-power reducing tower shelf type oil pumping machine
CN202215211U (en) * 2011-08-18 2012-05-09 濮阳市双发实业有限责任公司 Drum tower frame type oil pumping unit

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CN201265398Y (en) * 2008-09-26 2009-07-01 贵州航天林泉电机有限公司 Three-column type compound permanent magnet motor oil pumping machine
CN101684726A (en) * 2008-09-26 2010-03-31 贵州航天林泉电机有限公司 Three-upright-post oil sucking machine of compound permanent magnet motor and method for manufacturing same
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