CN102285765A - Online coating system of solar ultrawhite patterned glass - Google Patents
Online coating system of solar ultrawhite patterned glass Download PDFInfo
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- CN102285765A CN102285765A CN2011101501687A CN201110150168A CN102285765A CN 102285765 A CN102285765 A CN 102285765A CN 2011101501687 A CN2011101501687 A CN 2011101501687A CN 201110150168 A CN201110150168 A CN 201110150168A CN 102285765 A CN102285765 A CN 102285765A
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Abstract
The invention relates to production equipment of solar ultrawhite patterned glass, and particularly relates to an online coating system of solar ultrawhite patterned glass. The system comprises a glass melting kiln, a calender and a moving platform, all of which are sequentially connected, wherein an annealing kiln is arranged on the moving platform; and the system is characterized in that a silicon dioxide coating control chamber equipped with a reciprocating spray gun is arranged in the annealing kiln. By using the system provided by the invention, the technical problems that the existing offline processing methods for implementing silicon dioxide coating have complicated production processes, long consumption time and uneconomical materials, energy resources and labors are solved, the effective optical section transmittance of the ultrawhite patterned glass is improved, the material consumption is reduced, the labor waste is reduced, and multi-process one-line synthesis is achieved, thereby achieving the purpose that a solar ultrawhite patterned coated glass substrate with optimal performance and economic effects can be produced.
Description
Technical field
The present invention relates to the production unit of solar energy ultra-white configurated glass, particularly a kind of solar energy ultra-white configurated glass on-line coating system.
Background technology
Along with sun power utilizes cause and development of technology, crystalline silicon and non-crystal silicon solar energy electrification component have been subjected to using widely.Because the regular solar energy ultrawhite figured glass that photovoltaic electrification component uses, the transmitance that is obtained in making engineering is low general property is the highest can only be between 90-91, the generated energy that therefore will improve assembly can only increase corresponding silicon chip or assembly, yet the relative manufacturing cost and the material of consumption are than higher, again because silicon chip output and expensive factor are restricting the development that sun power utilizes market to a great extent.
Obtain to improve for the silicon content that improves solar energy ultra-white configurated glass makes transmittance, make under the same normal effect of silicon chip, can improve the generated energy of electrification component.Many R﹠D institutions have taked the off-line method for processing to implement silica based coating, make solar energy ultra-white glass improve transmitance, but complicated time, material, the energy, manually all uneconomical that consumes of production process.
Summary of the invention
The object of the present invention is to provide a kind of solar energy ultra-white configurated glass on-line coating system, mainly solve existing off-line method for processing and implement silica based coating, its production process complexity, elapsed time is long, material, the energy, artificial all uneconomic technical problem, it can improve the effective light section of energy ultrawhite figured glass transmitance, reduce materials consumption, reduce the manpower waste, multiple operation one line is synthetic, is able to the purpose of the solar energy ultra-white patterned coated glass substrate of production optimum performance and economical effectiveness.
For achieving the above object, the present invention realizes like this.
A kind of solar energy ultra-white configurated glass on-line coating system, this system comprise glass melter, rolling press and the moving table that connects in regular turn, on this moving table annealing furnace are set; It is characterized in that: the silicon-dioxide plated film watch-keeping cubicle that reciprocating type spray gun is housed is set in this annealing furnace.
Described solar energy ultra-white configurated glass on-line coating system is characterized in that: the crane span structure that slides on the horizontal guide rail that described silicon-dioxide plated film watch-keeping cubicle comprises a spraying case, can be provided with in the spraying case and be arranged on spray gun on the crane span structure.
Described solar energy ultra-white configurated glass on-line coating system is characterized in that: the opening for feed of described spray gun connects vibrations machine supplying powder by watch-keeping cubicle control by pipeline.
Described solar energy ultra-white configurated glass on-line coating system, it is characterized in that: have annular coil holder on the described spraying case, described pipeline is worn and is hung on the annular coil holder.
Described solar energy ultra-white configurated glass on-line coating system, it is characterized in that: described spraying case further has the tooth bar of vertical setting, and described horizontal guide rail two ends and tooth bar flexibly connect.
Described solar energy ultra-white configurated glass on-line coating system is characterized in that: also have hypsograph on the described crane span structure.
The major advantage of system of the present invention is: system of the present invention have online in warm coating operation function, help to enhance productivity, reduce production costs.Through the solar energy ultra-white patterned coated glass that is obtained after the system of the present invention online silicon-dioxide sputtered films of bismuth technology, its transmitance can improve 2-percentage point.Have advantages such as sedimentation effect height, rete hard durable, production cost reduction.
Description of drawings
Fig. 1 is the structural representation of system of the present invention.
Fig. 2 is the structural representation that the silicon-dioxide plated film watch-keeping cubicle of reciprocating type spray gun is housed in the system of the present invention.
Embodiment
See also Fig. 1,2, it is the structural representation of a kind of solar energy ultra-white configurated glass on-line coating of the present invention system.As shown in the figure: this system comprises glass melter 1, rolling press 2 and the moving table 3 that connects in regular turn, on this moving table 3 annealing furnace 4 is set; In this annealing furnace 4 the silicon-dioxide plated film watch-keeping cubicle 5 that reciprocating type spray gun is housed is set.
Concrete, as Fig. 2: the crane span structure 53 of slip and be arranged on spray gun 54 on the crane span structure 53 on the horizontal guide rail 52 that described silicon-dioxide plated film watch-keeping cubicle 5 comprises a spraying case 51, can be provided with in spraying case 51.The vibrations machine supplying powder 56 that the opening for feed of described spray gun 54 connects by watch-keeping cubicle 57 controls by pipeline 55.Have annular coil holder 58 on the described spraying case 51, described pipeline 55 is worn and is hung on the annular coil holder 58.Described spraying case 51 further has the tooth bar 59 of vertical setting, and described horizontal guide rail 52 two ends and tooth bar 59 flexibly connect.Also has hypsograph 50 on the described crane span structure 53.
Step when system of the present invention uses is as follows: in solar energy ultra-white configurated glass melting furnaces 1 qualified glass melt is drawn, through entering in annealing furnace 4 zones under the state that reaches the calendering technology technological standard behind the calendering procedure of rolling press.In 500-600 ℃ of zone of the H of annealing furnace (being coating film area), make glass surface form the layer of silicon dioxide film by the operation effect in the silicon-dioxide plated film watch-keeping cubicle 5 that reciprocating type spray gun is housed in the coating film area.In order to make silicon-dioxide can be well dispersed in evenly in the zone, plated film watch-keeping cubicle that substance must sieve through 250 purpose stainless steel bolting silks before the silicon-dioxide.Substance is through being equipped with vibrations machine supplying powder 56 before the silicon-dioxide that will be sieved by the spiral pump transfer mechanism, under pressurized air 0.5mpa effect with silicon-dioxide before substance deliver to spray and rob.Under the condition that spray spraying plating frequency of robbing and flow and glass pull speed adapt substance before the silicon-dioxide is sprinkled upon equably on 500-600 ℃ the glass surface, forms the silica membrane that pyrolysis under mesophilic condition forms.
Key operation when system of the present invention uses is in 500-600 ℃ of zone of annealing furnace temperature, and the 1.5-2.5m glass planar of thickness 3.2-4mm is carried out the silicon-dioxide plated film.Silicon-dioxide spraying plating frequency and flow adapt with the glass pull speed, and general pull speed is respectively at 215m/h-295m/h, and the silicon-dioxide resultant flow is at 2.5-3m
3/ h.
To be Controlling System move horizontally with VTOL (vertical take off and landing) to spray gun delivery medium, control crane span structure etc. in the main effect in the watch-keeping cubicle of system of the present invention.
In sum, be preferred embodiment of the present invention only, be not to be used for limiting practical range of the present invention, promptly all equivalences of doing according to the content of the present patent application claim change and modify, and all should be technology category of the present invention.
Claims (6)
1. solar energy ultra-white configurated glass on-line coating system, this system comprise glass melter (1), rolling press (2) and the moving table (3) that connects in regular turn, and annealing furnace (4) is set on this moving table (3); It is characterized in that: the silicon-dioxide plated film watch-keeping cubicle (5) that reciprocating type spray gun (54) is housed is set in this annealing furnace (4).
2. solar energy ultra-white configurated glass on-line coating according to claim 1 system is characterized in that: described silicon-dioxide plated film watch-keeping cubicle (5) comprises that a spraying case (51), the horizontal guide rail (52) that can be provided with go up the crane span structure (53) of slip and be arranged on spray gun (54) on the crane span structure (53) in spraying case (51).
3. solar energy ultra-white configurated glass on-line coating according to claim 1 and 2 system is characterized in that: the opening for feed of described spray gun (54) connects vibrations machine supplying powder (56) by watch-keeping cubicle (57) control by pipeline (55).
4. solar energy ultra-white configurated glass on-line coating according to claim 3 system, it is characterized in that: have annular coil holder (58) on the described spraying case (51), described pipeline (55) is worn and is hung on the annular coil holder (58).
5. solar energy ultra-white configurated glass on-line coating according to claim 2 system, it is characterized in that: described spraying case (51) further has the tooth bar (59) of vertical setting, and described horizontal guide rail (52) two ends and tooth bar (59) flexibly connect.
6. solar energy ultra-white configurated glass on-line coating according to claim 2 system is characterized in that: also have hypsograph (50) on the described crane span structure (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101501687A CN102285765A (en) | 2011-06-07 | 2011-06-07 | Online coating system of solar ultrawhite patterned glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101501687A CN102285765A (en) | 2011-06-07 | 2011-06-07 | Online coating system of solar ultrawhite patterned glass |
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| CN102285765A true CN102285765A (en) | 2011-12-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011101501687A Pending CN102285765A (en) | 2011-06-07 | 2011-06-07 | Online coating system of solar ultrawhite patterned glass |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107056079A (en) * | 2017-06-06 | 2017-08-18 | 深圳市微巨环保材料有限公司 | Glass panel anti-reflection film and preparation method thereof, solar panel |
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| US20100162765A1 (en) * | 2008-12-25 | 2010-07-01 | Hangzhou Bluestar New Materials Technology Co. Ltd. | Atmosphere Regulator and Coating Apparatus for Coating on Float Glass Production Line |
| CN101844873A (en) * | 2009-03-24 | 2010-09-29 | 深圳市拓日新能源科技股份有限公司 | On-line film coating method of conductive glass and on-line film coating device |
| CN101967041A (en) * | 2009-06-08 | 2011-02-09 | 上海福莱特玻璃有限公司 | Anti-reflection high-transmittance coated solar super-white embossed glass and manufacturing method thereof |
| CN201801459U (en) * | 2010-09-21 | 2011-04-20 | 上海福莱特玻璃有限公司 | System for dynamically spraying nano materials on surface of solar ultra-white figured glass |
| CN202081004U (en) * | 2011-06-07 | 2011-12-21 | 福莱特光伏玻璃集团股份有限公司 | Solar super clear patterned glass on-line coating system |
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2011
- 2011-06-07 CN CN2011101501687A patent/CN102285765A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100162765A1 (en) * | 2008-12-25 | 2010-07-01 | Hangzhou Bluestar New Materials Technology Co. Ltd. | Atmosphere Regulator and Coating Apparatus for Coating on Float Glass Production Line |
| CN101844873A (en) * | 2009-03-24 | 2010-09-29 | 深圳市拓日新能源科技股份有限公司 | On-line film coating method of conductive glass and on-line film coating device |
| CN101967041A (en) * | 2009-06-08 | 2011-02-09 | 上海福莱特玻璃有限公司 | Anti-reflection high-transmittance coated solar super-white embossed glass and manufacturing method thereof |
| CN201801459U (en) * | 2010-09-21 | 2011-04-20 | 上海福莱特玻璃有限公司 | System for dynamically spraying nano materials on surface of solar ultra-white figured glass |
| CN202081004U (en) * | 2011-06-07 | 2011-12-21 | 福莱特光伏玻璃集团股份有限公司 | Solar super clear patterned glass on-line coating system |
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| 苗向阳等: "粉末喷涂在线镀膜技术", 《玻璃》 * |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107056079A (en) * | 2017-06-06 | 2017-08-18 | 深圳市微巨环保材料有限公司 | Glass panel anti-reflection film and preparation method thereof, solar panel |
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Application publication date: 20111221 |