CN102285127B - Three-surface repairing process and three-surface repairing equipment for semi-wire radial tubeless tire - Google Patents
Three-surface repairing process and three-surface repairing equipment for semi-wire radial tubeless tire Download PDFInfo
- Publication number
- CN102285127B CN102285127B CN 201110112167 CN201110112167A CN102285127B CN 102285127 B CN102285127 B CN 102285127B CN 201110112167 CN201110112167 CN 201110112167 CN 201110112167 A CN201110112167 A CN 201110112167A CN 102285127 B CN102285127 B CN 102285127B
- Authority
- CN
- China
- Prior art keywords
- tire
- pressure rod
- horizontal
- sidewall
- heater
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The invention discloses a three-surface repairing process and a three-surface repairing equipment for a semi-wire radial tubeless tire. The process flow comprises the steps of: polishing an external wound of a tire; polishing the internal surface of the tire, wherein the internal polishing range is from a toe mouth of the tire, the side of the tire to the cap belt of the tire according to the radial arrangement of the original tire body; after polishing, brushing adhesive cement on the polished parts and enabling the polished parts to be adhesive; putting the adhesive tire on the three-surface semi-wire radial tubeless tire repairing equipment to be pressurized, heated and vulcanized; and after vulcanization, removing the residual adhesive so that the working procedures are completed. Thethree-surface tire repairing equipment is mainly characterized in that the tire is heated and pressurized in the three directions of the toe mouth, the side of the tire and the cap belt of the tire so as to ensure the framework material, the tire body and the adhesive to be pressed and heated uniformly, thus the repaired part is flat without bubbles and can be attached on the tire body firmly.
Description
Technical field
The present invention relates to the tyre repair technology, particularly a kind of Processes and apparatus that half wire will meridian tubeless tyre is carried out three repairings of timing constant temperature.
Background technology
Traditional half wire will radial tyre is repaired two kinds of methods: the one, and the cold-patch method namely uses presulfurization film and neoprene glue to carry out bonding; The 2nd, vulcanize method, namely when repairing wound, use levels heating pressurized adhesion mode to repair.Two kinds of methods respectively have pluses and minuses, and first method is easy and simple to handle, and cost is lower, but can only repair the less hole for nailing of crown; But second method full capping sidewall wound, its cost and operation easier all are higher than the cold-patch method, durability and air-tightness are but impermanent, do not reach half wire will meridian tubeless tyre high-air-tightness and flexible requirement, especially driving safety is relatively poor, can only directly scrap after most of tire sidewall is pierced, not reach the requirement of environmental protection and energy saving.A kind of " tyres for passenger cars bimodulus repairing vulcanizing machine " disclosed as Chinese patent 200920226285.5, it is by fixed mould and the two-sided pressurized, heated sulfuration that moves moulds, though can carry out tyre repair easily, do not reach half wire will meridian tubeless tyre from toe mouth, sidewall to crown high-air-tightness and flexible requirement.
Summary of the invention
The object of the present invention is to provide a kind of Processes and apparatus that half wire will meridian tubeless tyre is carried out three repairings of timing constant temperature, it has not only solved the aplastic difficult problem of cold-patch method sidewall wound, existing vulcanize two sides repairing durability and the not high shortcoming of air-tightness in the method have also been solved, improved the safety coefficient of repairing rear tyre, greatly reduce the scrappage of tire simultaneously, it repairs cost only is 1/10th to 1/4th of new tire.
The present invention is made of following technical scheme:
Half wire will meridian tubeless tyre carries out the regularly technology of three repairings of constant temperature: grinding tyres sidewall wound; Grinding tyres inner face, interior mill scope be by former carcass meridian arrangement mode, from tire toe, sidewall wound, to the crown belt; The polishing back is at burnishing part brushing rubber cement, paste framework material and sizing material, the tire of finishing viscose glue is put three repair apparatus pressurized, heated sulfurations of half steel meridian tubeless tyre, sizing material, framework material and former carcass become integral body, modified surplus glue, then operation is finished, and sizing material, framework material and former carcass namely become integral body.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, comprise main body bearing, pressurization fixture and heater, wherein: the main body bearing comprises upper beam, underbeam and curb girder, puts the beams in place to have the horizontal slip groove, curb girder has vertical sliding tray, and underbeam has two locating holes; The pressurization fixture comprises vertical pressure rod and the horizontal pressure rod of being with pressurizing block, and vertically pressure rod is contained in the horizontal slip groove of upper beam by nut; Horizontal pressure rod is contained on the curb girder by vertical sliding tray, and two pressure rods can slide in the constraint sliding tray, and by pressurization, reaction force can make depression bar self locking; Heater comprises internal mold, external mold, backform three moulds, heater and instrument boxs, embed heating bar and electric thermo-couple temperature measuring appliance in the mould reserved opening respectively, both are connected to outside instrument box, and instrument box is established the time relay and temperature controller, controlled molding jig heat time heating time and heating-up temperature.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, wherein: internal mold has the curved surface that matches from toe mouth, sidewall to crown with the tire inner face, and two bolts that pass the underbeam locating hole are arranged at the bottom; External mold has the curved surface that matches from toe mouth, sidewall to crown with the tire outside; Backform has the curved surface that matches with crown, goes back the live wire handle.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, wherein: it is also porose to put the beams in place, and the hole divides into hold-down nut, and positioning screw passes the hole and is connected by bearing with horizontal pressure rod.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, wherein: the pressurizing block of horizontal pressure rod is established Auxiliary cap in addition, the long-pending and shortening roll adjustment with traction-increasing surface.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, wherein: vertically the pressure rod bottom is cone structure, is connected with the cone bearing of vertical pressurizing block; Horizontal pressure rod bottom is cone structure, is connected with the cone bearing of horizontal pressurizing block.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, wherein: vertically pressure rod and horizontal pressure rod, positioning screw have handle.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, wherein: the pressurization fixture can also be cylinder, hydraulic pressure top, jack.
As can be known from the above technical solutions, three repair technologies of half wire will meridian tubeless tyre of the present invention and equipment compared with prior art have following characteristics:
1, repair the position and connect tire toe, sidewall and crown belt:
The present invention repairs the position and extends to crown belt and tire toe up and down from the sidewall wound, strengthens the intensity at tyre repair position, still can keep the whole flexibility of tire after the repairing, guarantees that tire safety is durable.
2, three pressurized, heated technology and constant temperature timing control apparatus:
Use three pressurized, heated technologies can guarantee that framework material, carcass and sizing material obtain uniform pressure and heat, thereby make the smooth no bubble of mend, and can firm attachment on carcass, instrument box can accurately be controlled rubber vulcanization time and temperature, makes rubber physical mechanical property reach best.
3, design and produce several specification moulds, can change according to the different kinds of tyre size.
Description of drawings
Fig. 1 is device structure schematic diagram of the present invention,
Fig. 2 is die assembly figure of the present invention,
Fig. 3 is pre-full capping schematic diagram of the present invention,
Fig. 4 is that equipment of the present invention uses state diagram,
Fig. 5 is process chart of the present invention.
Among the figure: 1, tire toe, 2, framework material and sizing material, 3, the sidewall wound, 4, the crown belt, 5, put the beams in place 6, underbeam, 7, curb girder, 8, the horizontal slip groove, 9, vertical sliding tray, 10, locating hole, 11, pressurizing block, 12, vertical pressure rod, 13, horizontal pressure rod, 14, internal mold, 15, external mold, 16, backform, 17, mould reserved opening, 18, bolt, 19, the electric wire handle, 20, the hole, 21, hold-down nut, 22, positioning screw, 23, Auxiliary cap, 24, handle.
The specific embodiment
Below in conjunction with embodiment, three repair technologies of half wire will meridian tubeless tyre that foundation the present invention is proposed and the specific embodiment, feature and the effect thereof of equipment, describe in detail as after.
As Fig. 3-5, half wire will meridian tubeless tyre carries out the regularly technology of three repairings of constant temperature: grinding tyres sidewall wound 3; Grinding tyres inner face, interior mill scope be by former carcass meridian arrangement mode, from tire toe 1, sidewall wound 3, to crown belt 4; The polishing back is at burnishing part brushing rubber cement, paste framework material and sizing material 2, the tire of finishing viscose glue is put three repair apparatus pressurized, heated sulfurations of half steel meridian tubeless tyre, sizing material, framework material and former carcass become integral body, modified surplus glue, then operation is finished, and sizing material, framework material and former carcass namely become integral body.
As Fig. 1, Fig. 2, three repair apparatus of half steel meridian tubeless tyre, comprise main body bearing, pressurization fixture and heater, wherein: the main body bearing comprises upper beam 5, underbeam 6 and curb girder 7, upper beam 5 has horizontal slip groove 8, curb girder 7 has vertical sliding tray 9, and underbeam 6 has two locating holes 10; The pressurization fixture comprises vertical pressure rod 12 and the horizontal pressure rod 13 of being with pressurizing block 11, and vertically pressure rod 12 is contained in the horizontal slip groove 8 of upper beam 5 by nut; Horizontal pressure rod 13 is contained on the curb girder 7 by vertical sliding tray 9, and two pressure rods can slide in the constraint sliding tray, and by pressurization, reaction force can make depression bar self locking; Heater comprises internal mold 14, external mold 15, backform 16 3 moulds, heater and instrument boxs, embed heating bar and electric thermo-couple temperature measuring appliance in the mould reserved opening 17 respectively, both are connected to outside instrument box, instrument box is established the time relay and temperature controller, controlled molding jig heat time heating time and heating-up temperature.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, wherein: internal mold 14 has the curved surface that matches from toe mouth, sidewall to crown with the tire inner face, and two bolts 18 that pass underbeam locating hole 10 are arranged at the bottom; External mold 15 has the curved surface that matches from toe mouth, sidewall to tire shoulder with the tire outside; Backform 16 has the curved surface that matches with crown, goes back live wire handle 19.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, wherein: it is 5 also porose 20 to put the beams in place, and hole 20 divides into hold-down nut 21, and positioning screw 22 passes hole 20 and horizontal pressure rod 13 and is connected by bearing.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, wherein: the pressurizing block 11 of horizontal pressure rod 13 is established Auxiliary cap 23 in addition, the long-pending and shortening roll adjustment with traction-increasing surface.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, wherein: vertically pressure rod 12 bottoms are cone structure, are connected with the cone bearing of vertical pressurizing block 11; Horizontal pressure rod 13 bottoms are cone structure, are connected with the cone bearing of horizontal pressurizing block 11.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, wherein: vertically pressure rod 12 and horizontal pressure rod 13, positioning screw 22 have handle 24.
Above-mentioned three repair apparatus of half steel meridian tubeless tyre, wherein: the pressurization fixture can also be cylinder, hydraulic pressure top, jack.
As Fig. 4, during use, the preparation vulcanized tyre is disposed across underbeam 6 places, snaps in internal mold 14, puts backform 15, and precession or revolve the flat pressure rod 13 of water-break makes backform 16 fixing in the horizontal direction; Put external mold 15, adjust and the vertical pressure rod 12 of precession, at the fixing external mold 5 of vertical direction, finely tune two pressure rod precessions, allow the tire heating part be under the convenient pressure, relay heat time heating time and temperature controller heating-up temperature are set, vulcanize, sulfuration finishes, and checks product and modifies surplus glue, and then operation is finished.
The above, it only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, any technical solution of the present invention content that do not break away from,, all still belong in the scope of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment does according to technical spirit of the present invention.
Claims (8)
1. three repair technologies of a half wire will meridian tubeless tyre, comprise polishing, viscose glue, vulcanize, repair glue, it is characterized in that: interior mill scope is by former carcass meridian arrangement mode, from tire toe, sidewall to the crown belt, sizing material, framework material also are to paste from tire toe, sidewall to crown belt, the tire of finishing viscose glue is put the sulfuration of three repair apparatus pressurized, heated of half steel meridian tubeless tyre, and namely sulfuration process is at three heating press cures of sidewall wound; Three repair apparatus of described half steel meridian tubeless tyre, comprise bearing, pressurization fixture and heater, the main body bearing comprises upper beam (5), underbeam (6) and curb girder (7), upper beam (5) has horizontal slip groove (8), curb girder (7) has vertical sliding tray (9), and underbeam (6) has two locating holes (10); The pressurization fixture comprises vertical pressure rod (12) and the horizontal pressure rod (13) of band pressurizing block (11), and vertically pressure rod (12) is contained in the horizontal slip groove (8) of upper beam (5) by nut; Horizontal pressure rod (13) is contained on the curb girder (7) by vertical sliding tray (9); Heater comprises internal mold (14), external mold (15), backform (16) three moulds, heater and instrument boxs, embed heating bar and electric thermo-couple temperature measuring appliance in the mould reserved opening (17) respectively, both are connected to outside instrument box, and instrument box is established the time relay and temperature controller.
2. three repair apparatus of three repair technologies of a kind of half wire will meridian tubeless tyre according to claim 1, comprise bearing, pressurization fixture and heater, it is characterized in that: the main body bearing comprises upper beam (5), underbeam (6) and curb girder (7), upper beam (5) has horizontal slip groove (8), curb girder (7) has vertical sliding tray (9), and underbeam (6) has two locating holes (10); The pressurization fixture comprises vertical pressure rod (12) and the horizontal pressure rod (13) of band pressurizing block (11), and vertically pressure rod (12) is contained in the horizontal slip groove (8) of upper beam (5) by nut; Horizontal pressure rod (13) is contained on the curb girder (7) by vertical sliding tray (9); Heater comprises internal mold (14), external mold (15), backform (16) three moulds, heater and instrument boxs, embed heating bar and electric thermo-couple temperature measuring appliance in the mould reserved opening (17) respectively, both are connected to outside instrument box, and instrument box is established the time relay and temperature controller.
3. equipment according to claim 2, it is characterized in that: internal mold (14) has the curved surface that matches from toe mouth, sidewall to crown with the tire inner face, and two bolts (18) that pass underbeam locating hole (10) are arranged at the bottom; External mold (15) has the curved surface that matches from toe mouth, sidewall to tire shoulder with the tire outside; Backform (16) has the curved surface that matches with crown, goes back live wire handle (19).
4. equipment according to claim 2 is characterized in that: (5) also porose (20) of putting the beams in place, and hole (20) divide into hold-down nut (21), and positioning screw (22) passes hole (20) and is connected by bearing with horizontal pressure rod (13).
5. equipment according to claim 2, it is characterized in that: the pressurizing block (11) of horizontal pressure rod (13) is established Auxiliary cap (23) in addition.
6. equipment according to claim 2 is characterized in that: vertically pressure rod (12) bottom is cone structure, is connected with the cone bearing of vertical pressurizing block (11); Horizontal pressure rod (13) bottom is cone structure, is connected with the cone bearing of horizontal pressurizing block (11).
7. equipment according to claim 2 is characterized in that: vertically pressure rod (12) and horizontal pressure rod (13), positioning screw (22) have handle (24).
8. equipment according to claim 2 is characterized in that: the pressurization fixture can also be cylinder, hydraulic pressure top, jack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110112167 CN102285127B (en) | 2011-05-03 | 2011-05-03 | Three-surface repairing process and three-surface repairing equipment for semi-wire radial tubeless tire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110112167 CN102285127B (en) | 2011-05-03 | 2011-05-03 | Three-surface repairing process and three-surface repairing equipment for semi-wire radial tubeless tire |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2009101026436A Division CN101590930A (en) | 2009-06-29 | 2009-06-29 | Packaging method by plant fingerprint anti-counterfeiting technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102285127A CN102285127A (en) | 2011-12-21 |
| CN102285127B true CN102285127B (en) | 2013-09-04 |
Family
ID=45331986
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110112167 Expired - Fee Related CN102285127B (en) | 2011-05-03 | 2011-05-03 | Three-surface repairing process and three-surface repairing equipment for semi-wire radial tubeless tire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102285127B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103085295A (en) * | 2013-02-26 | 2013-05-08 | 南宁越辉橡胶制品有限公司 | Tire toe opening repairing and vulcanizing machine |
| CN104608405A (en) * | 2015-02-12 | 2015-05-13 | 王发钢 | Repairing method of side tire damage |
| CN107379580B (en) * | 2017-08-14 | 2023-07-04 | 青岛双星轮胎工业有限公司 | Repair tool for inflation-free tire |
| CN110901109B (en) * | 2019-12-03 | 2021-04-23 | 南京溧水高新创业投资管理有限公司 | Bicycle inner tube repair equipment |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1435462A1 (en) * | 1987-04-29 | 1988-11-07 | Научно-исследовательский институт крупногабаритных шин | Arrangement for vulcanizing tyre casings being reconditioned |
| CN1039991A (en) * | 1989-07-24 | 1990-02-28 | 牡丹江市国营桦林橡胶厂 | Tyre glue pouch mending vulcanizer |
| RU2047491C1 (en) * | 1993-05-12 | 1995-11-10 | Николай Павлович Ланцов | Type repair vulcanizer |
| RU2136496C1 (en) * | 1997-11-10 | 1999-09-10 | Ланцов Николай Павлович | Vulcanizer for repair of local injuries of large-sized tyres |
| CN2360252Y (en) * | 1999-03-30 | 2000-01-26 | 张贵昌 | Two-way clamping local vulcanizer |
| CN2407916Y (en) * | 2000-03-07 | 2000-11-29 | 吕春明 | Pneumatic tyre vulcanizer |
| CN2522242Y (en) * | 2002-02-09 | 2002-11-27 | 杨魁 | Hydraulic, Pheumatic and electric-heating tyre-repairing machine |
| CN202053532U (en) * | 2011-05-03 | 2011-11-30 | 骆家勇 | Device for three-side repair of semi-steel wire radial tubeless tire |
-
2011
- 2011-05-03 CN CN 201110112167 patent/CN102285127B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1435462A1 (en) * | 1987-04-29 | 1988-11-07 | Научно-исследовательский институт крупногабаритных шин | Arrangement for vulcanizing tyre casings being reconditioned |
| CN1039991A (en) * | 1989-07-24 | 1990-02-28 | 牡丹江市国营桦林橡胶厂 | Tyre glue pouch mending vulcanizer |
| RU2047491C1 (en) * | 1993-05-12 | 1995-11-10 | Николай Павлович Ланцов | Type repair vulcanizer |
| RU2136496C1 (en) * | 1997-11-10 | 1999-09-10 | Ланцов Николай Павлович | Vulcanizer for repair of local injuries of large-sized tyres |
| CN2360252Y (en) * | 1999-03-30 | 2000-01-26 | 张贵昌 | Two-way clamping local vulcanizer |
| CN2407916Y (en) * | 2000-03-07 | 2000-11-29 | 吕春明 | Pneumatic tyre vulcanizer |
| CN2522242Y (en) * | 2002-02-09 | 2002-11-27 | 杨魁 | Hydraulic, Pheumatic and electric-heating tyre-repairing machine |
| CN202053532U (en) * | 2011-05-03 | 2011-11-30 | 骆家勇 | Device for three-side repair of semi-steel wire radial tubeless tire |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102285127A (en) | 2011-12-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102285127B (en) | Three-surface repairing process and three-surface repairing equipment for semi-wire radial tubeless tire | |
| CN201376329Y (en) | High-precision frame type hydraulic tyre vulcanizer | |
| CN115091798B (en) | Tire 3D copying capsule-free vulcanization shaping process and device | |
| CN101602256A (en) | The retreading capsule shaping and segmented mold vulcanized tyre by winding method method | |
| CN109094073A (en) | A kind of preparation method of all steel specification fetus | |
| CN202053532U (en) | Device for three-side repair of semi-steel wire radial tubeless tire | |
| CN106827319A (en) | The mold for forming component and forming method of a kind of glass checking fixture blank | |
| CN204585652U (en) | A kind of car vacuum tire sectional repair vulcanizer | |
| CN204471907U (en) | A kind of tyre surface curing system | |
| CN201279927Y (en) | Tire casing holding ring | |
| CN101596793A (en) | Segmented mold vulcanizer tire retreading method | |
| CN103481529A (en) | Manufacturing technology for automobile remanufacturing tyre | |
| CN202016205U (en) | Tire repairing machine | |
| KR100274786B1 (en) | Method and apparatus df regenerating tire | |
| CN206085433U (en) | Be convenient for remove high -efficient vulcanizer | |
| CN206124033U (en) | High -efficient convenient vulcanizer | |
| CN201189856Y (en) | Tyre repairing machine | |
| CN106003764A (en) | Tire vulcanizing machine | |
| CN203110355U (en) | Heating plate for repairing tire bead toe | |
| CN203198269U (en) | Tire bead repairing vulcanizing machine | |
| JP2004358926A (en) | Method and apparatus for inspecting molding, vulcanization, and finish of tire | |
| CN201249504Y (en) | Wheel rim type tire repair vulcanizing device | |
| CN202225346U (en) | Curing bladder chuck convenient for temperature measurement | |
| CN204585653U (en) | A kind of car vacuum tire sectional repair vulcanizer | |
| CN202826437U (en) | Combined type vulcanization hot-pressing tire repairing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130904 Termination date: 20160503 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |