CN102280671B - cooling system - Google Patents
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- CN102280671B CN102280671B CN201110172490XA CN201110172490A CN102280671B CN 102280671 B CN102280671 B CN 102280671B CN 201110172490X A CN201110172490X A CN 201110172490XA CN 201110172490 A CN201110172490 A CN 201110172490A CN 102280671 B CN102280671 B CN 102280671B
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- 238000001816 cooling Methods 0.000 title claims abstract description 146
- 239000000110 cooling liquid Substances 0.000 claims abstract description 36
- 239000002826 coolant Substances 0.000 claims abstract description 10
- 230000017525 heat dissipation Effects 0.000 claims description 104
- 238000007789 sealing Methods 0.000 claims description 10
- 238000010586 diagram Methods 0.000 description 9
- 239000012809 cooling fluid Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000002803 fossil fuel Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/04—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
- F28F3/048—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of ribs integral with the element or local variations in thickness of the element, e.g. grooves, microchannels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/12—Elements constructed in the shape of a hollow panel, e.g. with channels
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20927—Liquid coolant without phase change
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
Abstract
本发明公开了一种冷却系统,包括一具有第一表面和相对的第二表面的冷却板、限定在所述第一表面和所述第二表面的本体部、在所述本体部形成的用于供冷却液流动的至少一沟道、与所述至少一沟道衔接的分别用于冷却液流进和流出所述至少一沟道的一入口和一出口。所述入口和出口在空间上相隔一段距离。所述至少一沟道定义了一条冷却液从入口流经所述至少一沟道到所述出口的流动路径。所述流动路径的路径长度实质上大于入口和出口之间的距离。
The invention discloses a cooling system, comprising a cooling plate having a first surface and an opposite second surface, a body portion defined on the first surface and the second surface, a At least one channel for the cooling liquid to flow, an inlet and an outlet connected to the at least one channel for the cooling liquid to flow into and out of the at least one channel respectively. The inlet and outlet are spatially separated by a distance. The at least one channel defines a flow path for coolant from the inlet through the at least one channel to the outlet. The path length of the flow path is substantially greater than the distance between the inlet and the outlet.
Description
技术领域 technical field
本发明涉及一种冷却系统,尤其涉及夹在两电子组件之间的冷却系统。The invention relates to a cooling system, in particular to a cooling system sandwiched between two electronic components.
背景技术 Background technique
随着对化石燃料的不断扩大的需求以及对化石燃料消费对环境影响意识的不断增强,电动车或混合电动车正变得越来越流行。电动车或混合电动车内有一个内置的高压充电电池,此电池需要一个高频率和高效率的充电系统对其进行充电。然而在电池充电系统工作时会产生大量的热量,如果没有对产生的热量进行有效的驱散,则会导致充电系统中的电子组件过热,这会造成充电系统性能的恶化,甚至器件损坏的后果。With the expanding demand for fossil fuels and growing awareness of the environmental impact of fossil fuel consumption, electric or hybrid electric vehicles are becoming more and more popular. There is a built-in high-voltage rechargeable battery in an electric vehicle or hybrid electric vehicle, which requires a high-frequency and high-efficiency charging system to charge it. However, a large amount of heat will be generated when the battery charging system is working. If the generated heat is not effectively dissipated, it will cause the electronic components in the charging system to overheat, which will cause the performance of the charging system to deteriorate, and even damage the components.
因此,在现有技术中存在一种迄今为止未能满足的需求,以克服前述的缺点和不足。Accordingly, there exists a heretofore unmet need in the prior art to overcome the aforementioned disadvantages and deficiencies.
发明内容 Contents of the invention
本发明的一目的在于提供一种冷却系统。在一实施例中,冷却系统包括具有第一表面和相对的第二表面的第一散热板、限定在第一表面和第二表面之间的本体部、至少一沟道形成于所述本体部以用于供冷却液流动、一入口以及一出口分别与所述至少一沟道衔接以用于冷却液流进和流出所述至少一沟道,一第二散热板,具有一第一表面和相对的一第二表面,其中当将第一散热板和第二散热板组装在一起时,第一散热板的第二表面与第二散热板的所述第一表面耦合,第一散热板和第二散热板紧固在一起以在第一散热板的第二表面和第二散热板的第一表面之间形成一密封罩以密封所述至少一沟道。An object of the present invention is to provide a cooling system. In one embodiment, the cooling system includes a first heat sink plate having a first surface and an opposite second surface, a body portion defined between the first surface and the second surface, at least one channel formed in the body portion For cooling liquid to flow, an inlet and an outlet respectively connected with the at least one channel for cooling liquid to flow into and out of the at least one channel, a second cooling plate having a first surface and An opposite second surface, wherein when the first heat dissipation plate and the second heat dissipation plate are assembled together, the second surface of the first heat dissipation plate is coupled to the first surface of the second heat dissipation plate, the first heat dissipation plate and the second heat dissipation plate The second cooling plate is fastened together to form a sealing cover between the second surface of the first cooling plate and the first surface of the second cooling plate to seal the at least one channel.
根据冷却系统的一实施例,入口位于至少一沟道的一端,出口位于至少一沟道的另一端,其中入口和出口在空间上相隔一段距离。According to an embodiment of the cooling system, the inlet is located at one end of the at least one channel, and the outlet is located at the other end of the at least one channel, wherein the inlet and the outlet are spaced apart by a certain distance.
根据冷却系统的一实施例,形成蛇行状的至少一沟道以限定Z字形的冷却液流动路径,冷却液从进口经过至少一沟道流动到出口,其中Z字形的流动路径的路径长度实质上大于进口和出口之间的距离。According to an embodiment of the cooling system, at least one channel in a serpentine shape is formed to define a zigzag coolant flow path, and the coolant flows from the inlet to the outlet through the at least one channel, wherein the path length of the zigzag flow path is substantially greater than the distance between the inlet and outlet.
根据冷却系统的一实施例,第二散热板上具有从其上的第一表面上蛇行状伸出的一散热片,当第一散热板和第二散热板紧固在一起时蛇行状伸出的散热片位于至少一沟道中。According to an embodiment of the cooling system, the second cooling plate has a cooling fin protruding in a serpentine shape from the first surface thereon, and when the first cooling plate and the second cooling plate are fastened together, the cooling fin protrudes in a meandering shape. The heat sink is located in at least one channel.
根据冷却系统的一实施例,第二散热板的第一表面实质上是平的,其中第一散热板上具有在其上的至少一沟道中蛇行状伸出的一散热片。According to an embodiment of the cooling system, the first surface of the second cooling plate is substantially flat, wherein the first cooling plate has a cooling fin protruding in a serpentine shape from at least one groove thereon.
根据冷却系统的一实施例,第一散热板的第一表面适于安装至少一第一电子组件。第二散热板的第二表面适于安装至少一第二电子组件。According to an embodiment of the cooling system, the first surface of the first cooling plate is suitable for installing at least one first electronic component. The second surface of the second heat sink is suitable for mounting at least one second electronic component.
本发明还揭示了另一种冷却系统,包括:一第一散热板,具有一第一表面和相对的一第二表面、限定在第一表面和第二表面之间的一本体部、多个第一散热片从所述本体部的底部伸出,其中多个第一散热片实质上相互平行以形成供冷却液在其中流动的多个沟道,与多个沟道衔接的一入口以及一出口以分别用于供冷却液流进和流出所述多个沟道;以及一第二散热板,具有一第一表面和相对的一第二表面,其中当将第一散热板和第二散热板组装在一起时,第一散热板的第二表面与第二散热板的第一表面耦合,第一散热板和第二散热板紧固在一起以在第一散热板的所述第二表面和第二散热板的第一表面之间形成一密封罩以密封所述多个沟道。The present invention also discloses another cooling system, comprising: a first heat dissipation plate having a first surface and an opposite second surface, a body portion defined between the first surface and the second surface, a plurality of The first cooling fins protrude from the bottom of the body part, wherein the plurality of first cooling fins are substantially parallel to each other to form a plurality of channels for the cooling liquid to flow therein, an inlet connected to the plurality of channels and a The outlets are respectively used for cooling liquid to flow into and out of the plurality of channels; and a second cooling plate has a first surface and an opposite second surface, wherein when the first cooling plate and the second cooling When the plates are assembled together, the second surface of the first heat dissipation plate is coupled with the first surface of the second heat dissipation plate, and the first heat dissipation plate and the second heat dissipation plate are fastened together so as to be on the second surface of the first heat dissipation plate A sealing cover is formed between the first surface of the second heat dissipation plate and the first surface to seal the plurality of channels.
根据冷却系统的一实施例,进口和出口在空间上相隔一定距离。进口和出口放置在所述本体部的一对角线的两个角落上。According to an embodiment of the cooling system, the inlet and the outlet are spatially separated by a certain distance. The inlet and outlet are placed on two corners of a diagonal line of the body portion.
根据冷却系统的一实施例,每一多个沟道限定了各自的所述冷却液的流动路径,以供冷却液从进口经过相应的沟道流动到出口,其中各自的流动路径的路径长度实质上大于进口和出口之间的距离。According to an embodiment of the cooling system, each plurality of channels defines a respective flow path of the cooling liquid for the cooling liquid to flow from the inlet to the outlet through the corresponding channel, wherein the path length of each flow path is substantially is greater than the distance between the inlet and outlet.
根据冷却系统的一实施例,第二散热板具有在其上的第一表面上突出的多个第二散热片,其中多个第二散热片实质上相互平行且放置成当第一散热板和第二散热板紧固在一起时多个第二散热片插入到由多个第一散热片形成的多个沟道中。According to an embodiment of the cooling system, the second cooling plate has a plurality of second cooling fins protruding on a first surface thereon, wherein the plurality of second cooling fins are substantially parallel to each other and are positioned as the first cooling plate and The plurality of second cooling fins are inserted into the plurality of channels formed by the plurality of first cooling fins when the second cooling plates are fastened together.
根据冷却系统的一实施例,第二散热板的第一表面实质上是平的。According to an embodiment of the cooling system, the first surface of the second cooling plate is substantially flat.
根据冷却系统的一实施例,第一散热板的第一表面适于安装至少一第一电子组件。第二散热板的第二表面适于安装至少一第二电子组件。According to an embodiment of the cooling system, the first surface of the first cooling plate is suitable for installing at least one first electronic component. The second surface of the second heat sink is suitable for mounting at least one second electronic component.
本发明的另一方面还揭示了一种冷却系统,包括:一散热板,具有一第一表面和相对的一第二表面、限定在第一表面和第二表面之间的一本体部、形成于本体部的用于供冷却液在其中流动的至少一沟道、与至少一沟道衔接的一入口以及一出口以分别用于冷却液流进和流出所述至少一沟道,其中进口和出口在空间上相隔一定距离,其中至少一沟道限定了各自的冷却液的流动路径,以供冷却液从进口经过相应的沟道流动到所述出口,其中各自的流动路径的路径长度实质上大于进口和所述出口之间的距离。Another aspect of the present invention also discloses a cooling system, comprising: a heat dissipation plate having a first surface and an opposite second surface, a body portion defined between the first surface and the second surface, forming At least one channel for cooling liquid to flow in the main body, an inlet and an outlet connected to the at least one channel are respectively used for cooling liquid to flow into and out of the at least one channel, wherein the inlet and The outlets are spaced apart by a certain distance, wherein at least one channel defines a respective flow path of the cooling liquid for the cooling liquid to flow from the inlet to the outlet through the corresponding channel, wherein the path length of the respective flow paths is substantially greater than the distance between the inlet and the outlet.
根据冷却系统的一实施例,至少一沟道是蛇行状形成的,以限定Z字形的流动路径。According to an embodiment of the cooling system, at least one channel is formed in a serpentine shape to define a zigzag flow path.
根据冷却系统的一实施例,还包括具有第一表面和相对的第二表面的一第一散热板,加装在散热板上以使第一散热板的第二表面实质上接触散热板的第一表面。According to an embodiment of the cooling system, further comprising a first cooling plate having a first surface and an opposite second surface, additionally mounted on the cooling plate such that the second surface of the first cooling plate substantially contacts the first cooling plate. a surface.
根据冷却系统的一实施例,第一散热板的第一表面适于安装至少一第一电子组件,其中至少一第一电子组件包括一第一电源转换器。According to an embodiment of the cooling system, the first surface of the first cooling plate is suitable for mounting at least one first electronic component, wherein the at least one first electronic component includes a first power converter.
根据冷却系统的一实施例,还包括具有第一表面和相对的第二表面的一第二散热板,加装在散热板上以使第二散热板的第一表面实质上和散热板的第二表面接触。According to an embodiment of the cooling system, it further includes a second cooling plate having a first surface and an opposite second surface, additionally mounted on the cooling plate so that the first surface of the second cooling plate is substantially in contact with the first cooling plate. The two surfaces are in contact.
根据冷却系统的一实施例,第二散热板的第二表面适于安装至少一第二电子组件,其中至少一第二电子组件包括一第二电源转换器。According to an embodiment of the cooling system, the second surface of the second cooling plate is suitable for mounting at least one second electronic component, wherein the at least one second electronic component includes a second power converter.
本发明还揭示了一种电子设备,包括上述的冷却系统。The present invention also discloses an electronic device, including the above-mentioned cooling system.
根据电子设备的一实施例,还包括具有第一表面和相对的第二表面的一第一散热板,加装在散热板上以使第一散热板的第二表面实质上与冷却系统相接触,其中第一散热板的第一表面适于安装至少一第一电子组件。According to an embodiment of the electronic device, it further includes a first heat dissipation plate having a first surface and an opposite second surface, additionally mounted on the heat dissipation plate such that the second surface of the first heat dissipation plate is substantially in contact with the cooling system , wherein the first surface of the first heat dissipation plate is suitable for mounting at least one first electronic component.
根据电子设备的一实施例,还包括具有第一表面和相对的第二表面的一第二散热板,加在散热板上以使第二散热板的第一表面实质上与冷却系统相接触,其中所述第二散热板的第二表面适于安装至少一第二电子组件。According to an embodiment of the electronic device, further comprising a second heat dissipation plate having a first surface and an opposite second surface, added to the heat dissipation plate such that the first surface of the second heat dissipation plate is substantially in contact with the cooling system, Wherein the second surface of the second heat dissipation plate is suitable for mounting at least one second electronic component.
根据电子设备的一实施例,还包括至少一第一电子组件和至少一第二电子组件,安装的方式是使冷却系统夹在至少一第一电子组件和至少一第二电子组件中间,其中至少一第一电子组件和至少一第二电子组件,以串行或并行的连接方式彼此电性连接。According to an embodiment of the electronic device, it further includes at least one first electronic component and at least one second electronic component, and the installation method is that the cooling system is sandwiched between the at least one first electronic component and the at least one second electronic component, wherein at least A first electronic component and at least one second electronic component are electrically connected to each other in serial or parallel connection.
尽管在不脱离本发明的新颖性概念的精神和范围的前提下,对本发明的变化和修改都可能是有效的,下面结合附图和实施例的描述可以使得本发明的上述内容更为清晰。Although changes and modifications to the present invention may be effective without departing from the spirit and scope of the novel concepts of the present invention, the following descriptions in conjunction with the accompanying drawings and embodiments may make the above contents of the present invention clearer.
附图说明 Description of drawings
附图示出了本发明的一个或多个实施例,并连同书面描述来描述本发明的原则。任何情况下,附图中的相同的标号用来指代实施例中的同一个或类似的元件,其中:The drawings illustrate one or more embodiments of the invention and, together with the written description, describe the principles of the invention. In any case, the same reference numerals are used in the drawings to refer to the same or similar elements of the embodiments, in which:
图1示出了电子设备的爆炸示意图,例如本发明的一实施例的包括冷却系统的电池充电系统。FIG. 1 shows an exploded schematic diagram of an electronic device, such as a battery charging system including a cooling system, according to an embodiment of the present invention.
图2示出了本发明的一实施例的如图1所示的电池充电系统中的第一散热板的示意图。FIG. 2 shows a schematic diagram of a first heat dissipation plate in the battery charging system shown in FIG. 1 according to an embodiment of the present invention.
图3示出了本发明的一实施例的如图1所示的电池充电系统中的第二散热板的示意图。FIG. 3 shows a schematic diagram of a second heat sink in the battery charging system shown in FIG. 1 according to an embodiment of the present invention.
图4示出了本发明的一实施例的如图1所示的电池充电系统中的将冷却系统的第一散热板和第二散热板耦合时的剖面示意图。FIG. 4 shows a schematic cross-sectional view of coupling the first heat dissipation plate and the second heat dissipation plate of the cooling system in the battery charging system shown in FIG. 1 according to an embodiment of the present invention.
图5示出了如图1所示的电池充电系统组装后的示意图。FIG. 5 shows a schematic diagram of the assembled battery charging system as shown in FIG. 1 .
图6示出了本发明的另一实施例的如图1所示的电池充电系统中的将冷却系统的第一散热板和第二散热板耦合时的剖面示意图。FIG. 6 shows a schematic cross-sectional view of coupling the first heat dissipation plate and the second heat dissipation plate of the cooling system in the battery charging system shown in FIG. 1 according to another embodiment of the present invention.
图7示出了电子设备的爆炸示意图,例如本发明的另一实施例的包括冷却系统的电池充电系统。Fig. 7 shows an exploded schematic view of an electronic device, such as a battery charging system including a cooling system, according to another embodiment of the present invention.
图8示出了如图7所示的电池充电系统组装后的示意图。FIG. 8 shows a schematic diagram of the assembled battery charging system as shown in FIG. 7 .
具体实施方式 Detailed ways
下面通过引用图示本发明典型实施例的附图更全面的描述本发明。然而,本发明可以实施为其他多种形式,不应被限制为本发明的实施例方式。提供这些实施例是为了让技术方案的揭露更为完整,并向本领域技术人员说明本发明的范围。相同的引用标号指代相同的元件。The present invention is described more fully below by referring to the accompanying drawings that illustrate exemplary embodiments of the invention. However, the present invention can be implemented in other various forms and should not be limited to the embodiments of the present invention. These embodiments are provided to make the disclosure of the technical solutions more complete, and to explain the scope of the present invention to those skilled in the art. Like reference numerals refer to like elements.
当提到一元件在另一元件之上,可以理解为直接在另一元件之上或者在它们之间有连接件。相反,当提到一元件直接在另一元件之上,可以理解为其间没有连接件存在。如此处所用,术语“和/或”包括一个或多个相关的所列特征的任一和全部的组合。When an element is referred to as being on another element, it can be understood as being directly on the other element or having a connection therebetween. In contrast, when an element is referred to as being directly on another element, it will be understood that there are no connectors present therebetween. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed features.
尽管术语第一、第二、第三等可以用于描述不同的元件、组件、区域、层和/或部分,这些元件、组件、区域、层和/或部分理解为不受这些术语的限制。这些术语只用来在一个元件、组件、区域、层或部分与另一个元件、组件、区域、层或部分之间做区分。因此,在不背离本发明教导的情况下,第一元件、组件、区域、层或部分可以命名为第二元件、组件、区域、层或部分。Although the terms first, second, third etc. may be used to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be construed as being limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
在此处使用的术语的目的仅仅是描述本发明的具体实施例,并不用来限制本发明。如此处所用,除非文本中另有清晰的指示,单数形式的“一”的意思也包括复数形式。用于本发明的术语“包含”、或“包括”、或“具有”指的是所说明的特征、区域、整数、步骤、操作、元件和/或组件的存在,但是不排除附加的一个或多个其他的特征、区域、整数、步骤、操作、元件、组件、和/或组。The terms used herein are for the purpose of describing specific embodiments of the present invention only, and are not intended to limit the present invention. As used herein, the meaning of "a" in the singular includes the plural unless the context clearly dictates otherwise. The term "comprising", or "comprising", or "having" used in the present invention refers to the presence of stated features, regions, integers, steps, operations, elements and/or components, but does not exclude an additional one or Various other features, regions, integers, steps, operations, elements, components, and/or groups.
此外,相关术语,例如“下部”或“底部”、“上部”或“顶部”、以及“前面”或“后面”可以用来描述如图所示的一个元件与另一个元件之间的关系。相关术语的意思是包括设备的除了附图所示的方位之外的各种不同的方位。例如,如果一幅图中的设备翻转,原来描述为在其他元件的下部的元件将定位于其他元件的上部。所举例的术语“下部”可以包括“上部”和“下部”的方向,取决于附图中的具体方位。类似的,如果图中的设备翻转,原来的描述为在其他元件的“下面”或者“之下”将成为定位于其他元件之上。因此,所举例的“下面”或“之下”可以包括之下和之上的方位。In addition, relative terms such as "lower" or "bottom," "upper" or "top," and "front" or "rear" may be used to describe one element's relationship to another as shown in the figures. Related terms are meant to encompass various orientations of the device in addition to the orientation shown in the figures. For example, if the device in one of the figures is turned over, elements described as below other elements would then be oriented on top of the other elements. The exemplified term "lower" may include directions of "upper" and "lower", depending on the specific orientation in the drawings. Similarly, if the device in the figures is turned over, elements described as "below" or "beneath" other elements would then be oriented above the other elements. Thus, references to "below" or "beneath" can encompass both an orientation of below and above.
除非另有定义,所有此处使用的术语(包括技术和科学术语)具有的含义和本发明所属的本领域普通技术人员都能对此普遍理解的含义相同。更进一步理解,例如那些在普遍使用的词典中定义的术语,除非特别定义,不然应该翻译为和在本发明及其相关的技术内容中具有相同的含义,而不会翻译为理想化或者过于形式的感觉。Unless defined otherwise, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It should be further understood that, for example, terms defined in commonly used dictionaries, unless otherwise defined, should be translated as having the same meaning as in the present invention and its related technical contents, and will not be translated as idealized or overly formal a feeling of.
如此处所用,“大约”、“大概”或者“几乎”应该是在20%以内,较佳的是在10%以内,更佳的是在给定值的5%以内或者一范围。此处所给的数量是近似数,意思是即时没有明确说明也能推断出相应的术语为“大约”、“大概”或者“几乎”。As used herein, "about", "approximately" or "almost" shall be within 20%, preferably within 10%, more preferably within 5% or a range of a given value. Quantities given herein are approximate, meaning that the corresponding terms "about", "approximately" or "almost" can be inferred even if not expressly stated.
如此处所用,“复数”的意思是多于一个。As used herein, "plural" means more than one.
通过本发明的实施例和附图1-8描述本技术方案。根据本发明的目的,如此处所描述的实施例,涉及用在如电池充电系统这样的电子设备上的冷却系统。This technical solution is described through the embodiments of the present invention and accompanying drawings 1-8. In accordance with the purpose of the present invention, the embodiments described herein relate to cooling systems for use in electronic devices such as battery charging systems.
图1示出了根据本发明的一实施例的包括冷却系统的电池充电系统100的爆炸示意图。如图1所示,在本实施例中的冷却系统包括第一散热板110和第二散热板120。请参考图1、2和4,尤其参考图2,第一散热板110具有第一表面112、相对的第二表面114以及限定在第一表面112和第二表面114之间的本体部113。多个散热片117从本体部113的底部伸出,因此在本体部上形成至少一个沟道116,用于冷却液在其中的流动。一入口118a以及一出口118b与沟道116衔接,其分别用于冷却液流进和流出沟道116。入口118a位于沟道116的一端,出口118b位于沟道116的另一端,入口118a和出口118b在空间上相隔一段距离。沟道116形成蛇行状,从而定义冷却液从入口118a流动到出口118b的Z字形流动路径,其中Z字形流动路径的路径长度实质上大于入口118a和出口11b之间的距离。FIG. 1 shows an exploded schematic diagram of a
请参考图1、3和4,尤其参考图3,第二散热板120具有第一表面122和相对的第二表面124。其中在第一表面122上具有伸出的蛇行状的散热片126。Referring to FIGS. 1 , 3 and 4 , especially FIG. 3 , the
当将第一散热板110和第二散热板120组装在一起时,第一散热板110的第二表面114与第二散热板120的第一表面122耦合。第一散热板110和第二散热板120紧固在一起以在第一散热板110的第二表面114和第二散热板120的122第一表面之间形成密封罩,用于密封沟道116。图4示出了本发明的一实施例的如图1所示的电池充电系统中的将冷却系统的第一散热板和第二散热板耦合时的剖面示意图。从图4所示的剖面图视角来看,当第一散热板110耦合与第二散热板120时,从第二散热板120的第一表面122伸出的散热片126放置在形成于第一散热板110的沟道116中。When the first
在另一实施例中(未图示),第二散热板的第一表面实质上是平的,而在第一散热板110的本体部113的底部蛇行突出多个散热片117以形成至少一个沟道116,用于冷却液在其中的流动。In another embodiment (not shown), the first surface of the second cooling plate is substantially flat, and a plurality of cooling
如图1所示,电池充电系统100包括第一电源转换器130和第二电源转换器132,其中第一电源转换器130安装在第一散热板110的第一表面112,第二电源转换器132安装在第二散热板120的第二表面124。在一实施例中,第一电源转换器130和第二电源转换器132都是高频电源转换器并输出大约3.3kW的电能。第一电源转换器130和第二电源转换器132可以以串行方式或并行方式相互连接以产生出总共大约6.6kW的电能。电池充电系统100也包括用于密封第一电源转换器130的第一盖板150和密封第二电源转换器132的第二盖板160。As shown in Figure 1, the
图5示出了已经装配好的电池充电系统100的示意图。在运行过程中,流经沟道116的冷却液带走第一电源转换器130和第二电源转换器132产生的热量。因为冷却系统夹在第一电源转换器130和第二电源转换器132之间,所以电池充电系统100可以做的结构紧凑且冷却效果较好。FIG. 5 shows a schematic diagram of the assembled
根据本发明的一实施例,图6示出了如图1所示的电池充电系统中的冷却系统的第一散热板和第二散热板耦合时的剖面图。在本实施例中,第一散热板110’的第二表面114具有一凹槽115以形成一本体部113。多个第一平行散热片601从凹槽115的底部突出。第二散热板(未图示)也具有多个从第二表面124上突出的第二平行散热片。当第一散热板110’和第二散热板耦合在一起,多个第二平行散热片放置在多个第一平行散热片601之间以形成多个沟道119供冷却液流经。第一散热板110’也具有进口118a’以及出口118b’和多个沟道119衔接,进口118a’和出口118b’分别用于冷却液流进和流出多个沟道119,且进口118a’和出口118b’空间上相隔一定的距离。在本例中,进口118a’和出口118b’位于凹槽115的一对角线的两个角落中。According to an embodiment of the present invention, FIG. 6 shows a cross-sectional view when the first cooling plate and the second cooling plate of the cooling system in the battery charging system shown in FIG. 1 are coupled. In this embodiment, the
多个沟道119中的每一个各自限定出一条供冷却液从进口118a’经过相应的沟道流动到出口118b’的流动路径。这些各自的流动路径的路径长度实质上大于进口118a’到出口118b’之间的距离。Each of the plurality of
在这一实施例中,冷却液以同一方向在多个沟道119中流动,这样可以减小出口118b’和进口118a’之间冷却液的压差。In this embodiment, the coolant flows in the plurality of
在另一实施例中,第二散热板的第二表面实质上是平的。因此在多个第一平行散热片601之间形成多个沟道,用于冷却液在其中流动。In another embodiment, the second surface of the second cooling plate is substantially flat. Therefore, a plurality of channels are formed between the plurality of first
图7示出了本发明的另一实施例的包括冷却系统的电池充电系统700的爆炸示意图。电池充电系统700包括第一散热板710、第二散热板720和第三散热板730。第一散热板具有第一表面712和相对的第二表面714。第二散热板具有第一表面722和相对的第二表面724。第三散热板具有第一表面732和相对的第二表面734。电池充电系统700还包括安装在第一散热板710的第一表面712上的第一电源转换器740,以及安装在第三散热板730的第二表面734上的第二电源转换器750。FIG. 7 shows an exploded schematic diagram of a
在一实施例中,每一个第一电源转换器740和第二电源转换器750都是高频电源转换器并输出大约3.3kW的电能。第一电源转换器740和第二电源转换器750可以以串行或并行方式相互连接以产生总共大约6.6kW的电能。电池充电系统700还包括密封第一电源转换器740的第一盖板760和密封第二电源转换器750的第二盖板770。In one embodiment, each of the
第二散热板720夹在第一散热板710和第三散热板730之间,在第一表面722上形成凹槽沟道726,用于冷却液在其中流动。第二散热板720的第一表面722与第一散热板710的第二表面714耦合,以使第一散热板710和第二散热板720紧固在一起,形成位于第一散热板710的第二表面714与第二散热板720的第一表面722之间的密封罩,密封罩密封了沟道726。第二散热板720还具有入口728a以及出口728b与沟道726衔接,以分别用于冷却液流进和流出沟道726。沟道726具有Z字形轮廓,覆盖了第二散热板720的第一表面722的多数区域。每一个第二散热板720的第二表面724和第三散热板730的第一表面732都是平的,以至于当第二散热板720和第三散热板730紧固在一起时,第三散热板730和第二散热板720之间具有良好的热传导。The second
在另一实施例中,第二表面724也具有凹槽沟道供冷却液在其中流动。In another embodiment, the
图8示出了电池充电系统700装配时的示意图。第一散热板710、第二散热板720和第三散热板730能通过螺钉螺栓或其他紧固方式紧固在一起。在运行中,流经第二散热板720的沟道726的冷却液将第一电源转换器740和第二电源转换器750产生的热量带走。因为冷却系统夹在第一电源转换器740和第二电源转换器750之间,所以电池充电系统700结构紧凑,而且冷却效果较好。FIG. 8 shows a schematic diagram of
总的来说,本发明涉及一种冷却系统,包括具有一第一表面和相对的一第二表面的散热板、限定在第一表面和第二表面之间的一本体部、形成于本体部的用于供冷却液在其中流动的至少一沟道、与至少一沟道衔接的一入口以及一出口以分别用于冷却液流进和流出至少一沟道。进口和出口在空间上相隔一段距离。至少一沟道限定了从进口经过至少一沟道流动到出口的冷却液的流动路径。这些至少一沟道形成蛇行状以限定出一个Z字形的流动路径。流动路径的长度实质上大于进口和出口之间的距离。In general, the present invention relates to a cooling system comprising a heat sink having a first surface and an opposite second surface, a body portion defined between the first surface and the second surface, formed in the body portion At least one channel for the cooling liquid to flow therein, an inlet connected to the at least one channel and an outlet for the cooling liquid to flow into and out of the at least one channel respectively. The inlet and outlet are spatially separated by a distance. The at least one channel defines a flow path for coolant flowing from the inlet to the outlet through the at least one channel. The at least one channel forms a zigzag shape to define a zigzag flow path. The length of the flow path is substantially greater than the distance between the inlet and outlet.
冷却系统还包括具有第一表面和相对的第二表面的第一散热板,第一散热板加在该散热板上,以使第一散热板的第二表面实质上接触该散热板的第一表面。此外,冷却系统也可以包括具有第一表面和相对的第二表面的第二散热板,第二散热板加在该散热板上,以使第二散热板的第一表面实质上接触该散热板的第二表面。The cooling system also includes a first heat sink plate having a first surface and an opposite second surface, the first heat sink plate being added to the heat sink plate such that the second surface of the first heat sink plate substantially contacts the first heat sink plate of the heat sink plate. surface. Additionally, the cooling system may also include a second heat sink plate having a first surface and an opposite second surface, the second heat sink plate being added to the heat sink plate such that the first surface of the second heat sink plate substantially contacts the heat sink plate of the second surface.
尽管各种实施例的冷却系统在上述内容中是以电池充电系统为背景来描述,但是应理解冷却系统能用于产生大量热量的其他电子系统。冷却系统可以夹在电子系统的两个模块之间,其中每一模块包括一个或多个电子组件,例如开关、电感、电容等。例如但不限于此,电子组件可以安装在印刷电路板(PCB)上。在另一实施例中,可以有多个冷却系统,而且其中的一个夹在电子系统的两个模块之间。Although the cooling system of various embodiments has been described above in the context of a battery charging system, it should be understood that the cooling system can be used with other electronic systems that generate significant amounts of heat. The cooling system may be sandwiched between two modules of the electronic system, where each module includes one or more electronic components such as switches, inductors, capacitors, and the like. For example and without limitation, electronic components may be mounted on a printed circuit board (PCB). In another embodiment, there may be multiple cooling systems and one of them is sandwiched between two modules of the electronic system.
本发明的另一方面,一电子设备例如电池充电系统的电子设备包括上述揭示的冷却系统。In another aspect of the present invention, an electronic device such as a battery charging system includes the cooling system disclosed above.
在一实施例中,电子设备包括具有第一表面和相对的第二表面的第一散热板,第一散热板的第二表面实质上接触该散热系统,其中第一散热板的第一表面适于安装至少一个第一电子组件。电子设备还包括具有第一表面和相对的第二表面的第二散热板,第二散热板的第一表面实质上接触该散热系统,其中第二散热板的第二表面适于安装至少一个第二电子组件。例如,至少一个第一电子组件包括第一电源转换器,而至少一个第二电子组件包括一第二电源转换器。In one embodiment, the electronic device includes a first heat dissipation plate having a first surface and an opposite second surface, the second surface of the first heat dissipation plate substantially contacts the heat dissipation system, wherein the first surface of the first heat dissipation plate is adapted to for installing at least one first electronic component. The electronic device also includes a second heat dissipation plate having a first surface and an opposite second surface, the first surface of the second heat dissipation plate substantially contacts the heat dissipation system, wherein the second surface of the second heat dissipation plate is adapted to mount at least one first 2. Electronic components. For example, at least one first electronic component includes a first power converter, and at least one second electronic component includes a second power converter.
在另一实施例中,电子设备可包括至少一个第一电子组件和至少一个第二电子组件,冷却系统夹在至少一个第一电子组件和至少一个第二电子组件中间。In another embodiment, the electronic device may include at least one first electronic component and at least one second electronic component, and the cooling system is sandwiched between the at least one first electronic component and the at least one second electronic component.
展示本发明的典型实施例的上述内容的目的只是为了揭示和描述本发明,而不是用来穷举或者限制本发明为所揭露的精确形式。在上述教导的指示下可能进行很多的修改和变化。The foregoing disclosure of typical embodiments of the invention has been presented for the purpose of illustration and description only, but not for exhaustion or limitation of the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching.
选择和描述上述实施例是为了解释本发明的原则和它们的实际应用,以驱使本领域普通技术人员使用本发明及其各种实施例,并进行各种修改以使其符合特定的应用。在不脱离本发明的精神和范围的前提下,本领域普通技术人员也可明晰其他的实施例。因此,本发明的范围不是由前述的描述和实施例限定,而是由所附的权利要求来限定。The above embodiments were chosen and described in order to explain the principles of the invention and their practical application, and to enable others of ordinary skill in the art to use the invention and its various embodiments with various modifications as are suited to particular applications. Other embodiments will also be apparent to those of ordinary skill in the art without departing from the spirit and scope of the invention. Accordingly, the scope of the present invention is defined not by the foregoing description and examples, but by the appended claims.
Claims (30)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110172490XA CN102280671B (en) | 2011-06-23 | 2011-06-23 | cooling system |
| TW100140640A TW201302044A (en) | 2011-06-23 | 2011-11-08 | Cooling system |
| US13/294,845 US20120325447A1 (en) | 2011-06-23 | 2011-11-11 | Cooling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110172490XA CN102280671B (en) | 2011-06-23 | 2011-06-23 | cooling system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102280671A CN102280671A (en) | 2011-12-14 |
| CN102280671B true CN102280671B (en) | 2013-11-27 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110172490XA Active CN102280671B (en) | 2011-06-23 | 2011-06-23 | cooling system |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20120325447A1 (en) |
| CN (1) | CN102280671B (en) |
| TW (1) | TW201302044A (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| TW201302044A (en) | 2013-01-01 |
| US20120325447A1 (en) | 2012-12-27 |
| CN102280671A (en) | 2011-12-14 |
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