CN102277005A - Highly-filled fully-biodegradable packaging material - Google Patents

Highly-filled fully-biodegradable packaging material Download PDF

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Publication number
CN102277005A
CN102277005A CN2011101883662A CN201110188366A CN102277005A CN 102277005 A CN102277005 A CN 102277005A CN 2011101883662 A CN2011101883662 A CN 2011101883662A CN 201110188366 A CN201110188366 A CN 201110188366A CN 102277005 A CN102277005 A CN 102277005A
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China
Prior art keywords
coupling agent
packaging
wrapping material
complete biodegradable
parts
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Granted
Application number
CN2011101883662A
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Chinese (zh)
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CN102277005B (en
Inventor
宋旭
季君晖
邵壮
王萍丽
任中来
张长安
卢灿辉
李昕忆
姚妍
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宋旭
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Priority to CN201110188366.2A priority Critical patent/CN102277005B/en
Publication of CN102277005A publication Critical patent/CN102277005A/en
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Publication of CN102277005B publication Critical patent/CN102277005B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing

Abstract

A highly-filled fully-biodegradable packaging material is obtained by mixing and extruding the following components on a weight basis: 70-90 parts of fillers, 10-30 parts of biodegradable polymer, 0.5-3 parts of coupling agents, and 2-5 parts of plasticizers. The fillers are dried at 100-200 DEG C to obtain a water content of not more than 0.5%; the coupling agent is mixed and stirred with the dried fillers according to a certain ratio in a high-speed mixing machine; the biodegradable polymer and the plasticizer are added proportionally, and well mixed; the mixture is extruded and granulated in an extruder to obtain a material for packaging; and the a material for packaging can be processed into various packaging materials by blow molding, injection molding, molding, and the like. When the packaging plastic of the invention becomes waste, the material can degrade into carbon dioxide, water and inorganic mineral in natural environment, which solves the problem of white pollution, and the material is a green and environment-friendly packaging material; the content of the inorganic filler is high, and reaches above 70%, which greatly decreases the production cost. The production cost is low; the preparation process is simple; and the economic practicality is strong.

Description

A kind of complete biodegradable wrapping material of high filling
Technical field
The present invention relates to wrapping material, particularly relating to a kind of is the complete biodegradable wrapping material of major ingredient with the inorganic powder.
Background technology
Along with the development of human economy and society, the demand of Plastic Packaging Materials grows with each passing day, the speed increment with annual 5%.The common plastics variety as wrapping material has polyethylene, polypropylene, polyvinyl chloride etc., follow a large amount of uses of plastics two serious problems to occur: the raw material overwhelming majority of plastics industry is from oil on the one hand, along with the oil and natural gas resource reduces even exhaustion gradually, plastics industry will be faced with the situation of shortage of raw materials; On the other hand, because plastics are not easy to decompose and are recycled into " white pollution " in order to be seen everywhere, destroyed ecotope.Therefore, increasing people and country advocate the development and application complete biodegradable plastics.Complete biodegradable plastics is under nature or specified conditions (as compost, anaerobic digestion or water-based nutrient solution), degrade by microorganism (as red bacterium, mould and the marine alga etc.) effect that nature exists, and can be degraded to carbonic acid gas fully or/and methane, water etc. are environment underload material.In addition, the main raw material of some biodegradable plastic can substitute as replenishing of non-renewable petroleum resources limited, exhaustion day by day from obtain the regenerated agricultural resource every year.The biodegradable plastic of having developed at present has tens kinds, wherein the fully biodegradable plastics of suitability for industrialized production mainly comprise poly(lactic acid) (PLA), poly butylene succinate (PBS), polyhydroxyalkanoate (PHA), poly butyric ester (PHB), polycaprolactone (PCL) etc., have a very wide range of applications in fields such as medical material, agricultural fishery, packing business, sanitary products, existing numerous industrialized launch products are as compost bag, disposable tableware, agricultural mulching, packing film, fishing gear, diaper, operation bounding wire etc.Aliphatic polyester/starch powder composite material of fully biodegradable and preparation method thereof is disclosed as patent CN1450120A, mainly by dioxy pimelinketone polymkeric substance, starch and expanding material are formed.Patent CN1491986A has invented aliphatic polyester composite material of complete biodegradable and preparation method thereof.In the aliphatic polyester of complete biodegradable, add cheap mineral filler lime carbonate and fill, can adopt extrude, different goods in the multiple working method processing such as molding, injection moulding, spinning.Wherein the content of lime carbonate is 25%-50%.Reach more than 70% if further improve the content of lime carbonate, or even 90%, the fully biodegradable wrapping material that exploitation height is truly filled, fewer to this relevant report, the related packaging goods rarely have sale on the market.
Summary of the invention
The technical problem to be solved in the present invention, provide the nontoxic environmentally friendly packing material of a kind of environment-friendly type, solve the problem that the Traditional Packing material can not be degraded environment is polluted, the mineral filler of these wrapping material can reach the 70-90% of weight, the complete biodegradable wrapping material that the height that its cost significantly descends is filled.
The technical scheme that adopts is:
A kind of complete biodegradable wrapping material of high filling are mixed to extrude forming by following component, meter being respectively by weight:
Inorganic filler 70-90
Biological degradation polyalcohol 10-30
Coupling agent 0.5-3
Softening agent 2-5
Described weighting material mainly is meant mineral filler, it is characterized in that described inorganic filler is cheap inorganic powder, include but are not limited to one or more mixtures in lime carbonate, magnesiumcarbonate, calcium sulfate, sal epsom, flyash, clay, talcum powder, mica powder, kaolin, titanium dioxide, chalk or the magnesia powder, especially the preferable separation particle diameter is less than 800 purpose inorganic powders.
Described biological degradation polyalcohol refers to can be resolved into fully by microbial process the biological degradation plastics of water and carbonic acid gas in environment, include but are not limited to one or more mixtures in poly butylene succinate, poly(lactic acid), poly-glycollide, polycaprolactone, the Biopol GO 4.
Described coupling agent is to be used to improve the consistency of adding between inorganic filler and the biological degradation plastics, and including but are not limited to silicon is that coupling agent, titanium are that coupling agent, aluminium are one or more mixtures in coupling agent or the aluminium titanium composite coupler.
Described softening agent is the auxiliary agent that improves whole system toughness and workability, is preferably polyalcohols, citric acid ester type and wax class mixture.Especially one or more mixtures in preferred ethylene glycol, glycerol, sorbyl alcohol, tributyl citrate (TBC), trioctyl lemon acid (TOC), tributyl acetylcitrate (ATBC), acetyl tributyl citrate three monooctyl esters (ATOC), methylene toxilic acid laurate, stearic acid, the calcium stearate.
Above-mentioned height is filled the preparation method of complete biodegradable wrapping material, comprises the steps:
Step 1: guarantee water content≤0.5% of inorganic filler, inorganic filler drying under 60-150 ℃ of temperature is reached as not reaching then;
Step 2: the weighting material and the coupling agent of step 1 are stirred heat-activated in high mixer;
Step 3: step 2 activatory weighting material and biological degradation polyalcohol, softening agent are mixed;
Step 4: with mixture, the granulation of step 3.
The high fully biodegradable wrapping material of filling of the present invention adopt conventional melt-mixing method and equipment to be prepared, earlier with weighting material 100-130 ℃ dry 2-4 hour, to remove moisture; After thorough mixing stirs in homogenizer according to certain proportioning and dried lime carbonate with coupling agent then, the lime carbonate, biodegradable polymers and the softening agent that are mixed are mixed in proportion extruding pelletization in forcing machine, make the high fully biodegradable packing materials of filling.According to the goods requirement, these wrapping material can be carried out processing modes such as blowing, injection moulding, mold pressing and be processed into various wrapping material.
Useful technique effect of the present invention is: the high fully biodegradable plastics of filling of the present invention are after use, can in physical environment, dissolve and be fragment or powder, and further be degraded to carbonic acid gas and water, and inorganic mineral, having solved the problem of " white pollution ", is the wrapping material of real environmental protection.And the content of mineral filler is very high in this material, reach more than 70%, greatly the reduction of amplitude production cost.Production cost is low, and preparation technology is simple, and economic and practical is strong.
Embodiment
Below in conjunction with embodiment the present invention is further described:
Embodiment one
At first choose 7 kilograms of 1500 order water-ground limestones, drying is 2 hours under 100 ℃; Mix at high mixer, and the titanium that adds 0.2 kilogram of zinc titanate ester is coupling agent that temperature is 100 ℃, mixes 10min; The softening agent that adds the biological degradation polyalcohol of 3 kilograms of poly butylene succinates, 0.2 kilogram of ethylene glycol again mixes the back and carry out extruding pelletization in twin screw (Φ 35) forcing machine, extruder temperature is arranged on 150-200 ℃, rotating speed is 300rmp, makes packing materials.
Standard test methods according to ASTM D5338-92 plastics aerobic biological degradation under the controlled composting condition detects, the result is as follows: adopt this routine raw material blown film to make the packaging film that thickness is 0.02mm, soil buries and begins degraded after 60 days at normal temperatures, all degradeds in 7-9 month.
Embodiment two
Choose 8 kilograms of 2500 order water-ground limestones, drying is 2 hours under 100 ℃; Mix at high mixer, and the titanium that adds 0.3 kilogram of zinc titanate ester is coupling agent that temperature is 100 ℃, mixes 10min; The softening agent that adds the biological degradation polyalcohol of 2 kilograms of poly butylene succinates, 0.2 kilogram of ethylene glycol again mixes the back and carry out extruding pelletization in twin screw (Φ 35) forcing machine, extruder temperature is arranged on 150-200 ℃, rotating speed is 300rmp, makes packing materials.
Standard test methods according to ASTM D5338-92 plastics aerobic biological degradation under the controlled composting condition detects, the result is as follows: adopt this routine raw material blown film to make the packaging film that thickness is 0.02mm, soil buries and begins degraded after 45 days at normal temperatures, all degradeds in 5-6 month.

Claims (6)

1. the complete biodegradable wrapping material of a high filling is characterized in that: it is mixed to extrude by following component and forms, by weight:
Weighting material 70-90
Biological degradation polyalcohol 10-30
Coupling agent 0.5-3
Softening agent 2-5.
2. the high complete biodegradable wrapping material of filling according to claim 1 is characterized in that described weighting material is one or more mixtures in lime carbonate, magnesiumcarbonate, calcium sulfate, sal epsom, flyash, clay, talcum powder, mica powder, kaolin, titanium dioxide, chalk or the magnesia powder.
3. the high complete biodegradable wrapping material of filling according to claim 1 is characterized in that described biological degradation polyalcohol is one or more mixtures in poly butylene succinate, poly(lactic acid), poly-glycollide, polycaprolactone, starch, the polyvinyl alcohol.
4. the high complete biodegradable wrapping material of filling according to claim 1 is characterized in that it is that coupling agent, aluminium are coupling agent, aluminium titanium composite coupler that described coupling agent is mainly titanium.
5. the high complete biodegradable wrapping material of filling according to claim 1 is characterized in that used softening agent is polyalcohols or citric acid ester type, and polyvalent alcohol can be ethylene glycol, glycerol, sorbyl alcohol; Citric acid ester type can be tributyl citrate (TBC), trioctyl lemon acid (TOC), tributyl acetylcitrate (ATBC), acetyl tributyl citrate three monooctyl esters (ATOC).
6. the high preparation method who fills the complete biodegradable wrapping material according to claim 1 is characterized in that this method comprises the steps:
Step 1: weighting material is pulverized, got 1000-2500 order granularity, in moisture eliminator, under 100-200 ℃ of temperature, be dried to water content≤0.5%;
Step 2: the coupling agent of weighting material in the step 1 and preset proportion is stirred in high mixer, and heat-activated is mixed 10-20min, and temperature is 80-120 ℃;
Step 3: activatory weighting material, biological degradation polyalcohol, softening agent in the step 2 are mixed in high mixer by preset proportion;
Step 4 is with extruder grain in mixture in the step 3 and the forcing machine, and extrusion temperature is 150-200 ℃.
CN201110188366.2A 2011-07-07 2011-07-07 Highly-filled fully-biodegradable packaging material Expired - Fee Related CN102277005B (en)

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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102690478A (en) * 2012-06-11 2012-09-26 合肥博发新材料科技有限公司 Preparation method of biodegradable composite material
CN102911424A (en) * 2012-11-15 2013-02-06 张晓� Environment-friendly material plastomer and production method and manufacturing process thereof
CN103044716A (en) * 2013-01-04 2013-04-17 四川长虹电器股份有限公司 Biodegradable material and preparation method thereof
CN104861594A (en) * 2015-05-27 2015-08-26 中山火炬职业技术学院 Preparation method for PBS (poly butylene succinate)/CaCO3 composite material and environment-friendly packaging thin film
CN105199332A (en) * 2015-09-17 2015-12-30 苏州新区佳合塑胶有限公司 Highly-filled degradable plastics
CN105199335A (en) * 2015-09-17 2015-12-30 苏州新区佳合塑胶有限公司 Preparation method of degradable plastic thin film
CN105199333A (en) * 2015-09-17 2015-12-30 苏州新区佳合塑胶有限公司 Plant-colored highly-filled degradable plastic
CN106893273A (en) * 2017-03-22 2017-06-27 中国科学院理化技术研究所 A kind of calcium carbonate as shopping bag filling biodegradable plastic film material high and preparation method thereof
CN107011634A (en) * 2016-07-26 2017-08-04 北京工商大学 Biodegradable transparent polyester film that a kind of inorganic nano-filler is modified and preparation method thereof
CN107266763A (en) * 2017-04-26 2017-10-20 蒋建义 A kind of Novel environment-friendlymaterial material thermoplasticity eutectic
CN108164948A (en) * 2018-01-19 2018-06-15 战国昌 A kind of new energy soil matrix blown film material and production technology
CN110016216A (en) * 2019-04-28 2019-07-16 睿泊(中国)环保科技有限公司 It is a kind of can degradable polyglycolic acid compound package material and preparation method thereof
CN112500612A (en) * 2020-11-19 2021-03-16 深圳市天元欣环保科技有限公司 Environment-friendly degradable buffer packaging material and preparation method thereof
CN112679926A (en) * 2020-12-24 2021-04-20 海南赛诺实业有限公司 High-crystallinity modified PGA material and preparation method thereof
CN112694725A (en) * 2020-12-24 2021-04-23 海南赛诺实业有限公司 Modified PGA secondary reclaimed material and preparation method thereof
CN112745647A (en) * 2020-12-30 2021-05-04 重庆和泰润佳股份有限公司 Non-breathable biodegradable resin and preparation method thereof
CN114249970A (en) * 2022-01-06 2022-03-29 苏州瀚海新材料有限公司 Bio-based polyester for food paper-plastic packaging material and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1491986A (en) * 2003-09-09 2004-04-28 中国科学院长春应用化学研究所 Completely biological degradable fatty polyester composite material and its preparing method
CN101602884A (en) * 2009-06-25 2009-12-16 浙江海正生物材料股份有限公司 A kind of heat-resistance polylactic acid composite material and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1491986A (en) * 2003-09-09 2004-04-28 中国科学院长春应用化学研究所 Completely biological degradable fatty polyester composite material and its preparing method
CN101602884A (en) * 2009-06-25 2009-12-16 浙江海正生物材料股份有限公司 A kind of heat-resistance polylactic acid composite material and preparation method thereof

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102690478B (en) * 2012-06-11 2014-04-02 合肥博发新材料科技有限公司 Preparation method of biodegradable composite material
CN102690478A (en) * 2012-06-11 2012-09-26 合肥博发新材料科技有限公司 Preparation method of biodegradable composite material
CN102911424A (en) * 2012-11-15 2013-02-06 张晓� Environment-friendly material plastomer and production method and manufacturing process thereof
CN103044716A (en) * 2013-01-04 2013-04-17 四川长虹电器股份有限公司 Biodegradable material and preparation method thereof
CN104861594A (en) * 2015-05-27 2015-08-26 中山火炬职业技术学院 Preparation method for PBS (poly butylene succinate)/CaCO3 composite material and environment-friendly packaging thin film
CN105199332A (en) * 2015-09-17 2015-12-30 苏州新区佳合塑胶有限公司 Highly-filled degradable plastics
CN105199335A (en) * 2015-09-17 2015-12-30 苏州新区佳合塑胶有限公司 Preparation method of degradable plastic thin film
CN105199333A (en) * 2015-09-17 2015-12-30 苏州新区佳合塑胶有限公司 Plant-colored highly-filled degradable plastic
CN107011634A (en) * 2016-07-26 2017-08-04 北京工商大学 Biodegradable transparent polyester film that a kind of inorganic nano-filler is modified and preparation method thereof
CN106893273A (en) * 2017-03-22 2017-06-27 中国科学院理化技术研究所 A kind of calcium carbonate as shopping bag filling biodegradable plastic film material high and preparation method thereof
CN107266763A (en) * 2017-04-26 2017-10-20 蒋建义 A kind of Novel environment-friendlymaterial material thermoplasticity eutectic
CN108164948A (en) * 2018-01-19 2018-06-15 战国昌 A kind of new energy soil matrix blown film material and production technology
CN110016216A (en) * 2019-04-28 2019-07-16 睿泊(中国)环保科技有限公司 It is a kind of can degradable polyglycolic acid compound package material and preparation method thereof
CN110016216B (en) * 2019-04-28 2021-08-27 睿泊(中国)环保科技有限公司 Fully-degradable polyglycolic acid composite packaging material and preparation method thereof
CN112500612A (en) * 2020-11-19 2021-03-16 深圳市天元欣环保科技有限公司 Environment-friendly degradable buffer packaging material and preparation method thereof
CN112679926A (en) * 2020-12-24 2021-04-20 海南赛诺实业有限公司 High-crystallinity modified PGA material and preparation method thereof
CN112694725A (en) * 2020-12-24 2021-04-23 海南赛诺实业有限公司 Modified PGA secondary reclaimed material and preparation method thereof
CN112745647A (en) * 2020-12-30 2021-05-04 重庆和泰润佳股份有限公司 Non-breathable biodegradable resin and preparation method thereof
CN114249970A (en) * 2022-01-06 2022-03-29 苏州瀚海新材料有限公司 Bio-based polyester for food paper-plastic packaging material and preparation method thereof

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