CN102276134A - Transmission device and principle for float glass transition roller table - Google Patents

Transmission device and principle for float glass transition roller table Download PDF

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Publication number
CN102276134A
CN102276134A CN2011101779279A CN201110177927A CN102276134A CN 102276134 A CN102276134 A CN 102276134A CN 2011101779279 A CN2011101779279 A CN 2011101779279A CN 201110177927 A CN201110177927 A CN 201110177927A CN 102276134 A CN102276134 A CN 102276134A
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shaft
gear case
annealing furnace
transmission
orthogonal
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CN102276134B (en
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彭寿
杨培广
李小平
孙仕忠
刘锐
王小博
葛治亮
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China Triumph International Engineering Co Ltd
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China Triumph International Engineering Co Ltd
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Abstract

The invention relates to the technical field of float glass manufacturing equipment, in particular to the technical field of transition roller tables, in particular to a transmission system device capable of switching a float glass transition roller table. The device comprises a transition roller part, an annealing kiln transmission mechanism and an anneal kiln actuating mechanism, wherein the annealing kiln transmission mechanism consists of an intermediate gearbox, an orthogonal gearbox, an overrunning coupler, an annealing kiln roller transmission shaft and a universal joint transmission shaft; the annealing kiln actuating mechanism consists of a motor speed reducer, a shaft coupling, an orthogonal gear box, an overrunning coupler and a transmission shaft; the transition roller part consists of three transition rollers, a support water drum, a bearing base and a sealing tank; output shafts of the orthogonal gearboxes of the executing mechanism and the transmission mechanism are provided with overrunning couplers; and overrunning coupler driven shafts are connected with the three transition rollers through universal joint transmission shafts. In the invention, a power switching device is arranged, so that the problem of failure switching of the transition roller table is solved; and the contradiction between driving power and driven power during power switching is solved by using the overrunning couplers and the speed reducer.

Description

A kind of float glass transition roller platform transmission mechanism and principle
[technical field]
The present invention relates to the float glass making equipment technical field, transition roller platform technical field especially, a kind of specifically changeable float glass transition roller platform drive train arrangement.
[background technology]
At the end of the fifties in last century, Britain Pilkington glass company succeeds in developing to the float glass process moulding process of world's declaration sheet glass, and this is that the original groove that has is drawn the revolution of moulding process.On September 2nd three, 1971, under the leader of portion, relevant expert's guidance, under all one's effort of associate organization cooperates, unity has been fought bravely three wheat harvesting periods, finally successfully built up article one floatation glass production line, produced first block of float glass of China, successively on this line, implemented fairly large technological transformation three times again, the brilliance that the float glass technology of China just progressively demonstrates on the stage in the world from 1971 to 1981.
The moulding process of float glass is to finish in the molten tin bath that feeds shielding gas (N2 and H2).Melten glass continuously flows into from tank furnace and swims on the big tin liquor surface of relative density, under gravity and capillary effect, glass metal spread out, shakeout, form that upper and lower surface is smooth on the tin liquor face, sclerosis, cooling back drawn the transition roller platform.The roller turn of roller platform is pulled out molten tin bath to glass ribbon and is entered annealing furnace, through annealing, cutting, just obtains the sheet glass product.Float glass process and other forming methods relatively, its advantage is: be suitable for high-level efficiency and make high-quality sheet glass, as do not have brush line, thickness is even, upper and lower surface is smooth, parallel to each other; The scale of production line is not subjected to the restriction of manufacturing process, and the energy consumption of unit product is low; Finished product utilization ratio height; Be easy to scientific management and realize mechanize completely, automatization, labour productivity height; The cycle of working continuously was several years, helped stably producing; Can be some new variety of online production suitable condition is provided, coating film glass, cold end surface processing etc. during as electric float glass process reflecting glass, annealing.
The transition roller platform is exactly to be one of visual plant in the float glass, will send into annealing furnace from about 600 ℃ the glass ribbon that molten tin bath extracts, and is the transition section that connects molten tin bath and annealing furnace.Traditional method is a sheathed carrier gear case from the annealing furnace transmission shaft, establish the orthogonal gear case at the transition roller back side, universal joint is connected carrier gear case output shaft with orthogonal gear case input shaft, three universal joints connect orthogonal gear case three output shafts with corresponding three transition rollers.
Its shortcoming is: because the long-time running under high temperature heavy load of this equipment can not be interrupted, manufacturing enterprise handles with great care this system's stable and reliable operation, it is very important that its reliable transmission seems, and in actual production, this system often is out of order, in case break down, there is not switching device to switch, then can cause to stop production and great financial loss.
[summary of the invention]
Purpose of the present invention will solve the deficiencies in the prior art exactly, and a kind of float glass transition roller platform drive train arrangement and principle that has switchable apparatus is provided.
Design a kind of changeable float glass transition roller platform drive train arrangement for achieving the above object, comprise transition roller subdivision, annealing furnace transmission rig and annealing furnace topworks, it is characterized in that the structure of described transmission system is:
A, the annealing furnace transmission rig is by the carrier gear case, the orthogonal gear case, overrunning clutch, annealing furnace roller-way transmission shaft and Cardan shaft are formed, annealing furnace roller-way transmission shaft is inserted in the carrier gear of carrier gear case input terminus, one of carrier gear case output shaft and Cardan shaft is connected, described Cardan shaft other end connects orthogonal gear case input shaft, be provided with three quadrature output shafts in the orthogonal gear case, the position of the outer corresponding quadrature output shaft of orthogonal gear case is provided with the overstep clovoroom clutch coupling, one of quadrature output shaft in the wheel casing is inserted in the main drive shaft of overrunning clutch, constitutes transmission rig integral body;
The topworks of b, annealing furnace is made of motor reducer, shaft coupling, orthogonal gear case, overrunning clutch and transmission shaft, the output shaft of motor reducer is connected by shaft coupling with the input shaft of orthogonal gear case, be provided with three quadrature output shafts in the orthogonal gear case, the position of the outer corresponding quadrature output shaft of orthogonal gear case is provided with the overstep clovoroom clutch coupling, one of quadrature output shaft in the wheel casing is inserted in the main drive shaft of overrunning clutch, constitutes topworks's integral body;
C, transition roller subdivision are made up of three transition rollers, support water bag, bearing support and watertight chest, and three transition rollers are fixed on the watertight chest both sides by supporting water bag and bearing support respectively;
Connect of Cardan shaft on the driven shaft of the overstep clovoroom clutch coupling of d, annealing furnace transmission rig respectively, the corresponding one by one parallel connection of back side spindle nose of the other end of three Cardan shafts and three transition rollers; Connect of Cardan shaft on the driven shaft of the overstep clovoroom clutch coupling of annealing furnace topworks respectively, the execution side shaft first one corresponding parallel connection of the other end of three Cardan shafts and three transition rollers; Constitute transition roller platform drive train arrangement integral body;
The transmission principle of this system is: annealing furnace transmission rig side, the annealing furnace roller-way drives carrier gear case output shaft by carrier gear case middle gear, carrier gear case output shaft drives orthogonal gear case input shaft by Cardan shaft, orthogonal gear case input shaft drives the quadrature output shaft by orthogonal gear, the quadrature output shaft drives the overrunning clutch main drive shaft, main drive shaft drives driven shaft, and driven shaft drives three transition rollers by Cardan shaft; In annealing furnace topworks side, the motor reducer output shaft drives orthogonal gear case input shaft by shaft coupling, input shaft drives the quadrature output shaft by orthogonal gear, output shaft drives the overrunning clutch main drive shaft, main drive shaft drives driven shaft, and driven shaft drives three transition rollers by Cardan shaft.
The utility model is compared with prior art, the switchable PTO of switching that increases at the roller opposite side provides a kind of brand-new technology scheme for this key link of solution float glass transition roller platform breaks down, prevent to cause the accident aborning, the overrunning clutch that on the output shaft of two place's orthogonal gear casees, increases, contradiction when the speed reduction unit on the motor has solved two place powershifts especially between principal and subordinate's power has ensured production safety and efficient.
[description of drawings]
Fig. 1 is a structural representation of the present invention;
1 and 7 is that overrunning clutch 2 and 8 is that orthogonal gear case 3 is that shaft coupling 4 is that speed reduction unit 5 and 6 and 9 is that Cardan shaft 10 is that carrier gear case 11 is that transition roller 12 is that watertight chest 13 is that annealing furnace transmission shaft 14 is motors among the figure.
[embodiment]
The present invention will be further described in conjunction with the accompanying drawings, and the manufacturing technology of this device is very clearly concerning this professional people.
As shown in Figure 1, float glass transition roller platform transmission system of the present invention, three transition rollers (11) are fixed on watertight chest (12) both sides by supporting water bag and bearing support respectively, in annealing furnace transmission rig side, carrier gear case (10) is set on the annealing furnace roller-way transmission shaft (13), orthogonal gear case (8) is arranged on annealing furnace back side transition roller end, one universal joint (9) is connected carrier gear case (10) output shaft with orthogonal gear case (8) input shaft, three universal joints (6) connect orthogonal gear case (8) three output shafts with corresponding three transition roller spindle noses (11); In annealing furnace topworks side, three transition rollers (11) the other end is provided with an orthogonal gear case (2), this wheel casing (2) input terminus connects step-down gear (4) speed reduction unit (4) by shaft coupling (3), these wheel casing (2) three output terminals respectively connect an overrunning clutch (1), overstep clovoroom clutch coupling (1) connects universal joint (5), and three universal joints connect with corresponding three transition rollers (11); Orthogonal gear case (8) three output terminals of annealing furnace back side also respectively connect an overrunning clutch (7), and each overrunning clutch (7) connects universal joint (6) and connects with corresponding three transition rollers (11).

Claims (2)

1. a changeable float glass transition roller platform transmission system comprises transition roller subdivision, annealing furnace transmission rig, annealing furnace topworks and control and detection system, it is characterized in that the structure of described transmission system is:
A, the annealing furnace transmission rig is by the carrier gear case, the orthogonal gear case, overrunning clutch, annealing furnace roller-way transmission shaft and Cardan shaft are formed, annealing furnace roller-way transmission shaft is inserted in the carrier gear of carrier gear case input terminus, one of carrier gear case output shaft and Cardan shaft is connected, described Cardan shaft other end connects orthogonal gear case input shaft, be provided with three quadrature output shafts in the orthogonal gear case, the position of the outer corresponding quadrature output shaft of orthogonal gear case is provided with the overstep clovoroom clutch coupling, one of quadrature output shaft in the wheel casing is inserted in the main drive shaft of overrunning clutch, constitutes transmission rig;
The topworks of b, annealing furnace is made of motor reducer, shaft coupling, orthogonal gear case, overrunning clutch and transmission shaft, the output shaft of motor reducer is connected by shaft coupling with the input shaft of orthogonal gear case, be provided with three quadrature output shafts in the orthogonal gear case, the position of the outer corresponding quadrature output shaft of orthogonal gear case is provided with the overstep clovoroom clutch coupling, one of quadrature output shaft in the wheel casing is inserted in the main drive shaft of overrunning clutch, constitutes topworks;
C, transition roller subdivision are made up of three transition rollers, support water bag, bearing support and watertight chest, and three transition rollers are fixed on the watertight chest both sides by supporting water bag and bearing support respectively;
Connect of Cardan shaft on the driven shaft of the overstep clovoroom clutch coupling of d, annealing furnace transmission rig respectively, the corresponding one by one parallel connection of back side spindle nose of the other end of three Cardan shafts and three transition rollers; Connect of Cardan shaft on the driven shaft of the overstep clovoroom clutch coupling of annealing furnace topworks respectively, the execution side shaft first one corresponding parallel connection of the other end of three Cardan shafts and three transition rollers; Constitute transition roller platform transmission system integral body.
2. a kind of changeable float glass transition roller platform transmission system as claimed in claim 1, the transmission principle that it is characterized in that this system is: annealing furnace transmission rig side, the annealing furnace roller-way drives carrier gear case output shaft by carrier gear case middle gear, carrier gear case output shaft drives orthogonal gear case input shaft by Cardan shaft, orthogonal gear case input shaft drives the quadrature output shaft by orthogonal gear, the quadrature output shaft drives the overrunning clutch main drive shaft, main drive shaft drives driven shaft, and driven shaft drives three transition rollers by Cardan shaft; In annealing furnace topworks side, the motor reducer output shaft drives orthogonal gear case input shaft by shaft coupling, input shaft drives the quadrature output shaft by orthogonal gear, output shaft drives the overrunning clutch main drive shaft, main drive shaft drives driven shaft, and driven shaft drives three transition rollers by Cardan shaft.
CN 201110177927 2011-06-28 2011-06-28 Transmission device and principle for float glass transition roller table Active CN102276134B (en)

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CN102276134B CN102276134B (en) 2013-01-02

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102583989A (en) * 2012-01-19 2012-07-18 河南国控宇飞电子玻璃有限公司 Annealing kiln transmission system used for producing ultra-thin glass
CN104045220A (en) * 2014-07-02 2014-09-17 中国建材国际工程集团有限公司 Plate glass forming calender and driving method for reinforcing rollers of plate glass forming calender
CN106707957A (en) * 2017-01-30 2017-05-24 宜昌南玻光电玻璃有限公司 Method for improving quality of ultrathin glass lower surface
CN107817847A (en) * 2017-11-30 2018-03-20 河北省沙河玻璃技术研究院 A kind of float glass process crystallite subsequent annealing intelligent control method
CN108955244A (en) * 2018-08-24 2018-12-07 广东赛纳德智能装备有限公司 A kind of lithium battery driving roller kiln device
CN109734293A (en) * 2019-03-25 2019-05-10 陈宗益 A kind of annealing furnace roller way gearbox drive device
CN110734219A (en) * 2019-12-09 2020-01-31 蚌埠凯盛工程技术有限公司 Auxiliary transmission device capable of being adjusted on line for float glass annealing kiln
CN111039557A (en) * 2019-12-26 2020-04-21 中国建材国际工程集团有限公司 Transmission system and control method thereof
CN115259650A (en) * 2022-07-12 2022-11-01 河南旭阳光电科技有限公司 Cover plate glass transition roller structure, and cover plate glass transition roller switching method and system
CN117534317A (en) * 2023-11-27 2024-02-09 蚌埠凯盛工程技术有限公司 Online replacement device for annealing kiln transmission ground shaft

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105217216A (en) * 2015-08-17 2016-01-06 重庆万盛浮法玻璃有限公司 With the glass production line roller conveyor of accessory drive gear

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DE4000106C1 (en) * 1990-01-04 1991-01-24 Zippe Gmbh U. Co, 6980 Wertheim, De
CN101531451A (en) * 2009-04-17 2009-09-16 中国建材国际工程有限公司 Lower transmission sealing box used for producing float glass and roller-changing method thereof
CN201660550U (en) * 2010-01-14 2010-12-01 福耀玻璃工业集团股份有限公司 Transmission device of lower transmission roller change type transmission roller table

Patent Citations (3)

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DE4000106C1 (en) * 1990-01-04 1991-01-24 Zippe Gmbh U. Co, 6980 Wertheim, De
CN101531451A (en) * 2009-04-17 2009-09-16 中国建材国际工程有限公司 Lower transmission sealing box used for producing float glass and roller-changing method thereof
CN201660550U (en) * 2010-01-14 2010-12-01 福耀玻璃工业集团股份有限公司 Transmission device of lower transmission roller change type transmission roller table

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102583989A (en) * 2012-01-19 2012-07-18 河南国控宇飞电子玻璃有限公司 Annealing kiln transmission system used for producing ultra-thin glass
CN104045220A (en) * 2014-07-02 2014-09-17 中国建材国际工程集团有限公司 Plate glass forming calender and driving method for reinforcing rollers of plate glass forming calender
CN106707957A (en) * 2017-01-30 2017-05-24 宜昌南玻光电玻璃有限公司 Method for improving quality of ultrathin glass lower surface
CN107817847B (en) * 2017-11-30 2019-12-17 河北省沙河玻璃技术研究院 Intelligent control method for float microcrystalline crystallization annealing
CN107817847A (en) * 2017-11-30 2018-03-20 河北省沙河玻璃技术研究院 A kind of float glass process crystallite subsequent annealing intelligent control method
CN108955244A (en) * 2018-08-24 2018-12-07 广东赛纳德智能装备有限公司 A kind of lithium battery driving roller kiln device
CN109734293A (en) * 2019-03-25 2019-05-10 陈宗益 A kind of annealing furnace roller way gearbox drive device
CN109734293B (en) * 2019-03-25 2021-09-17 中建材(宜兴)新能源有限公司 Annealing kiln roller way gear box transmission device
CN110734219A (en) * 2019-12-09 2020-01-31 蚌埠凯盛工程技术有限公司 Auxiliary transmission device capable of being adjusted on line for float glass annealing kiln
CN110734219B (en) * 2019-12-09 2024-05-10 蚌埠凯盛工程技术有限公司 Auxiliary transmission device capable of being adjusted on line for float glass annealing furnace
CN111039557A (en) * 2019-12-26 2020-04-21 中国建材国际工程集团有限公司 Transmission system and control method thereof
CN115259650A (en) * 2022-07-12 2022-11-01 河南旭阳光电科技有限公司 Cover plate glass transition roller structure, and cover plate glass transition roller switching method and system
CN117534317A (en) * 2023-11-27 2024-02-09 蚌埠凯盛工程技术有限公司 Online replacement device for annealing kiln transmission ground shaft

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