CN102275251A - Drum vulcanizing machine and vulcanizing drum thereof - Google Patents
Drum vulcanizing machine and vulcanizing drum thereof Download PDFInfo
- Publication number
- CN102275251A CN102275251A CN2010101978032A CN201010197803A CN102275251A CN 102275251 A CN102275251 A CN 102275251A CN 2010101978032 A CN2010101978032 A CN 2010101978032A CN 201010197803 A CN201010197803 A CN 201010197803A CN 102275251 A CN102275251 A CN 102275251A
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- drum
- sulfuration
- ring
- main roller
- ring plate
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Abstract
The invention provides a vulcanizing drum provided with a combined die, and a drum vulcanizing machine adopting the vulcanizing drum so as to manufacture rubber belts or rubber plates with 3D (three-dimensional) patterns. The vulcanizing drum comprises an idler wheel and a combined die, wherein the combined die comprises a plurality of ring modules which are arranged axial to a main idler wheel shaft, each ring module comprises a plurality of ring sheets which are arranged radial to a main idler wheel in a circle so that the section form of the ring sheets are combined into various patterns. The vulcanizing drum provided by the invention has the economic benefits of easy and fast manufacture, cost reduction and the like.
Description
Technical field
The present invention relates to drum vulcanizer, more detailed be meant a kind of drum vulcanizer with sectional die.
Background technology
Flat drum type vulcanizing machine is mainly used in vulcanized rubber plate, alternate product, as light face offset plate, decorative pattern offset plate, printing blanket, printing and dyeing conduction band, paper pulp strainer, conveyer belt, driving-belt and other similar rubbers.The operation that though present flat drum type vulcanizing machine can vulcanize a belt body simultaneously and form decorative pattern on the belt body surface, but because the pattern mould on the present flat drum type vulcanizing machine all is an integral type, just rouse surperficial direct engraving decorative pattern in the sulfuration of drum vulcanizer, rely on decorative pattern to come embossing to make rubber produce lines, yet, because of very difficult at sulfuration drum surface engraving decorative pattern, and only can do the engraving of 2D, therefore only can carry out the compacting of simple decorative pattern, and can't suppress complicated 3D three-dimensional pattern, therefore at present when running into palpus compacting three-dimensional pattern, pattern mould on the drum vulcanizer must be made into the cloth mould, reach the decorative pattern that suppresses solid (3D) with the particularity that relies on the cloth mould, but because the suitable length of cloth mould length therefore can take considerable space, and the service life of cloth mould is shorter, must often upgrade, cause economic benefit not good.
Summary of the invention
In view of this, one purpose of the present invention is that a kind of sulfuration drum with drum vulcanizer of sectional die is being provided, described sulfuration drum can produce the rubber lines of 3D pattern, and described kind sulfuration drum is easy to manufacture, has the advantage that the life-span is long, do not take up space again.
Another object of the present invention is that a kind of drum vulcanizer that uses aforementioned sulfuration drum is being provided.
For achieving the above object, the technical solution used in the present invention comprises:
A kind of drum vulcanizer is characterized in that, includes:
One sulfuration drum, described sulfuration drum has the heat power supply device of a main roller, a sectional die and the described sectional die of a heating, described sectional die includes the ring-type module of most axial settings along described main roller, and described each ring-type module is then radially enclosed the ring plate that winding puts by majority along described main roller and constituted;
One roller is positioned at a side of described sulfuration drum first side, and approaches described sulfuration drum;
One drive is positioned at described sulfuration drum first side and with respect to the opposing party of described roller, and approaches described sulfuration drum;
One upholds wheel, is positioned at second side of described sulfuration drum;
One steel band is looped around between aforementioned extension wheel, drive, sulfuration drum and roller;
One power set, the power resources that provide drive to rotate;
When driving drive, power set rotate, make the described sulfuration drum of described steel strip driving, roller, extension wheel rotate, unvulcanized belt body blank enters between then being roused by roller and sulfuration, and rouses through described sulfuration along steel band, and carries out press back and sulfuration at described sulfuration drum.
According to drum vulcanizer of the present invention, described heat power supply device is a kind of heat kerosene device, it includes plural oil pipe and at least one oil feeder, described oil pipe device main roller near the surface, heat kerosene is sent to described main roller surface via described oil pipe, so that sectional die is heated by described oil feeder.
According to drum vulcanizer of the present invention, more include a heater, be arranged on the nearly surface of steel band in the described sulfuration drum outside.
According to drum vulcanizer of the present invention, described heater is a kind of electric heater.
According to drum vulcanizer of the present invention, more include a supporting device, be used for the ejection of described extension wheel toward direction away from the sulfuration drum.
According to drum vulcanizer of the present invention, described supporting device is an oil hydraulic cylinder.
According to drum vulcanizer of the present invention, described sectional die has more most locating shafts, be formed with most perforation of extending arrangement along a predetermined camber line on described each ring plate, with by described locating shaft along axially the passing in the perforation of each ring plate correspondence of described main roller, so that described ring plate is limited on the described main roller.
According to drum vulcanizer of the present invention, one side of described ring plate is a cambered surface, and the curvature of described cambered surface is equal to the curvature of described main roller side face, to amplexiform by described cambered surface on described main roller outer surface, on the phase backside of the described cambered surface in position then is a decorative pattern face, the lines that has predetermined aspect on the described decorative pattern face.
According to drum vulcanizer of the present invention, between the ring plate of the ring plate of each ring-type module and adjacent ring-type module, be to adopt the interlace mode setting.
According to drum vulcanizer of the present invention, between the ring plate of the ring plate of each ring-type module and adjacent ring-type module, be to adopt the mode of staggered 30 degree to be provided with.
For achieving the above object, the technical solution used in the present invention also comprises:
A kind of sulfuration drum of drum vulcanizer is characterized in that, includes:
One main roller;
One sectional die includes most ring-type modules that axially are provided with along described main roller, and described each ring-type module is then radially enclosed the ring plate that winding puts by majority along described main roller and constituted.
According to drum vulcanizer of the present invention, more include a heat power supply device, be to be used for described sectional die is heated.
According to drum vulcanizer of the present invention, described heat power supply device is a kind of heat kerosene device, it includes plural oil pipe and at least one oil feeder, described oil pipe be device main roller near the surface, heat kerosene is sent to described main roller surface via described oil pipe, so that sectional die is heated by described oil feeder.
According to drum vulcanizer of the present invention, described sectional die more includes most locating shafts, be formed with most perforation of extending arrangement along a predetermined camber line on described each ring plate, with by described locating shaft along axially the passing in the perforation of each ring plate correspondence position of described main roller, so that described ring plate is limited on the described main roller.
According to drum vulcanizer of the present invention, one side of described ring plate is a cambered surface, and the curvature of described cambered surface is equal to the curvature of described main roller side face, to amplexiform by described cambered surface on described main roller outer surface, on the phase backside of the described cambered surface in position then is a decorative pattern face, the lines that has predetermined aspect on the described decorative pattern face.
According to drum vulcanizer of the present invention, described lines is 3D or 2D lines.
According to drum vulcanizer of the present invention, between the ring plate of the ring plate of each ring-type module and adjacent ring-type module, be to adopt the interlace mode setting.
According to drum vulcanizer of the present invention, between the ring plate of the ring plate of each ring-type module and adjacent ring-type module, be to adopt the mode of staggered 30 degree to be provided with.
Compared with prior art, the beneficial effect that the present invention has is: sectional die of the present invention, be around the diametric plane of main roller and constitute a ring-type module by most ring plate circles, with the constituent parts ring plate at the geometrical pattern processing of design in advance dorsal part in each ring plate, utilize each ring plate to form decorative pattern, constitute described sectional die by majority along the ring-type module that main roller axially is provided with again, can so the belt body blank be carried out the compacting of 3D three-dimensional pattern, compared to traditional cloth mould, this case can be made the offset plate or the adhesive tape of endless, and can reduce and take up room, and can increase service life, it is easy to manufacture that simultaneously described kind has the sulfuration convexity-ratio tradition sulfuration drum of sectional die, and save and make sulfuration drum time-histories, cost also is minimized, and the tool economic worth.
Description of drawings
Fig. 1 is the belt body blank schematic diagram before the moulding of the present invention;
Fig. 2 is the vulcanization of rubber belt body surface detail stereogram after the moulding of the present invention;
Fig. 3 is the floor map of drum vulcanizer of the present invention;
Fig. 4 is that the present invention vulcanizes bulging assembling schematic diagram;
Fig. 5 is the one ring plate schematic diagram of sectional die of the present invention;
Fig. 5 A is another ring plate schematic diagram of sectional die of the present invention;
Fig. 6 is that the present invention vulcanizes bulging cutaway view;
Fig. 7 is the schematic diagram that is provided with of heat power supply device of the present invention;
Fig. 8 is the schematic diagram that is provided with of heater of the present invention.
Description of reference numerals: belt body blank 1; Sulfuration belt body 2; Three-dimensional pattern 21; Drum vulcanizer 100; Sulfuration drum 30; Main roller 31; Sectional die 32; Ring-type module 321; Ring plate 322; Cambered surface 323; Decorative pattern face 324; Perforation 325; Locating shaft 326; Heat power supply device 33; Oil pipe 331; Oil feeder 332; Roller 40; Drive 50; Uphold wheel 60; Steel band 70; Power set 80; Heater 91; Supporting device 92; The first side A; The second side B.
The specific embodiment
For making your juror further understanding and approval be arranged, enumerate following preferred embodiment now and cooperate graphic being described as follows feature of the present invention and characteristics:
Please join shown in each figure, the present invention has the manufacture method of three-dimensional pattern belt body, mainly be with a unvulcanized rubber strip chaeta embryo 1 (as Fig. 1, shown in Figure 3), on the drum vulcanizer 100 that has sectional die by a surface, carry out successional mold pressing and vulcanize simultaneously, and sulfuration belt body 2 surfaces after sulfuration produce a successional three-dimensional pattern 21 (as shown in Figure 2).
On the practice, the curing temperature of manufacture method of the present invention is Celsius temperature 130～200 degree, and the preferably is Celsius temperature 160～180 degree.
Moreover the sulphur pressure that adds of manufacture method of the present invention is 1～10kgf/cm
2(kilogram/square centimeter), and the preferably is 2～5kgf/cm
2, the aforesaid sulphur pressure that adds is actual the pressure that belt body blank 1 is subjected to.
The speed of production of manufacture method of the present invention is 0.1～4M/min (meter/minute), and the preferably is 0.2～2M/min.
See also Fig. 3～Fig. 8, the drum vulcanizer 100 of aforementioned manufacture method includes a sulfuration drum 30, a roller 40, a drive 50, extension wheel 60, one steel band 70 and power set 80.
See also Fig. 4～Fig. 8, described sulfuration drum 30 has a main roller 31, a sectional die 32 and a heat power supply device 33.
Wherein, described sectional die 32 includes most ring-type modules 321 (as shown in Figure 4) and most locating shaft 326, described each ring-type module 321 has most ring plates 322 (as Fig. 4, shown in Figure 5), one side of described each ring plate 322 is a cambered surface 323, and the curvature of described cambered surface 323 is equal to the curvature of described main roller 31 side faces, on the phase backside of the described cambered surface 323 in position then is that (aspect of its decorative pattern face can be designed according to actual demand a decorative pattern face 324, decorative pattern face 324 as the ring plate among Fig. 5 A 322 just is another kind of lines design), the lines that has predetermined aspect on the described decorative pattern face 324, and can be the lines of 3D or 2D, and on described each ring plate 322, be formed with most perforation 325 of extending arrangement along a predetermined camber line; The mode that described sectional die 32 is assembled on the described main roller 31 is: with the ring plate 322 of each ring-type module 321, amplexiform on described main roller 31 side faces with its cambered surface 322, make outer peripheral face one circle that is centered around described main roller 31 by the ring plate 322 of one ring-type module 321 with its ora terminalis butt, 321 of other ring-type modules according to same way as seriatim along described main roller 31 axially gradually geosphere on described main roller 31 outer peripheral faces, and 321 of the ring-type module 321 of each circle and adjacent ring-type modules, its ring plate 322 is to adopt staggered mode to be provided with (as shown in Figure 4,321 of two adjacent annular die pieces, differ the dislocation at 30 degree angles between ring plate 322 and ring plate), then penetrate in the perforation 325 of each ring plate 322 correspondence positions (as shown in Figure 6) by described locating shaft 326 again, to be fixed the ring plate 322 of described ring-type module 321 spacing.
Because the more traditional integral type of processing of the decorative pattern face 324 of each ring plate 322 of the sectional die 32 of this case is easy, and 321 decorative pattern faces 324 by 3D or 2D ring plate 322 of the ring-type module of facing mutually can both be formed the mould of 3D.
See also Fig. 3, roller 40 of the present invention is sides that are positioned at sulfuration drum 30 first side A, and approaches described sulfuration drum 30.
In addition, drive 50 of the present invention is to be positioned at the sulfuration drum first side A, and with respect to the opposing party of roller 40, and approach described sulfuration drum 30.
Extension wheel 60 of the present invention then is positioned at the second side B of sulfuration drum 30.
In addition, steel band 70 of the present invention is to be looped around between aforementioned extension wheel 60, drive 50, sulfuration drum 30 and the roller 40.
And power set 80 of the present invention provide the power resources that drive 50 rotates.
Rely on above-mentioned combination, when driving drive 50, power set 80 rotate, make steel band 70 drive sulfuration drum 30, roller 40, uphold and take turns 60 rotation, unvulcanized belt body blank 1 is then entered by roller 40 and 30 of drums of sulfuration, and along steel band 70 through over cure drum 30, and carry out press back and sulfuration by sectional die 32 at sulfuration drum 30 places.
See also Fig. 7, heat power supply device 33 of the present invention is a kind of heat kerosene device, it includes a plural oil pipe 331 and an oil feeder 332, described oil pipe 331 be device in main roller 31 near outer surface, to provide heat kerosene by described oil feeder 332, and via described oil pipe 331 heat kerosene is delivered on the main roller 31, so that described sectional die 32 is heated.
See also Fig. 8, the present invention further in the steel band 70 nearly surfaces in described sulfuration drum 30 outsides, is provided with a heater 91, and described heater 91 preferablies are an electric heater.
See also Fig. 3, in addition, the present invention utilizes a supporting device 92 will uphold wheel 60 ejections toward the direction away from sulfuration drum 30, described supporting device 92 preferablies are an oil hydraulic cylinder, so, to make the steel band 70 can consolidation, make processed belt body blank 1 can be adjacent to sectional die at described sulfuration drum 30.
Be with, sectional die of the present invention, be to constitute a ring-type module around the diametric plane of main roller 31, constitute described sectional die by majority along the ring-type module that main roller axially is provided with again, can so the belt body blank be carried out the compacting of 3D three-dimensional pattern by most ring plate circles.
More than explanation is just illustrative for the purpose of the present invention; and nonrestrictive, those of ordinary skills understand, under the situation of the spirit and scope that do not break away from claim and limited; can make many modifications, variation or equivalence, but all will fall within protection scope of the present invention.
Claims (18)
1. a drum vulcanizer is characterized in that, includes:
One sulfuration drum, described sulfuration drum has the heat power supply device of a main roller, a sectional die and the described sectional die of a heating, described sectional die includes the ring-type module of most axial settings along described main roller, and described each ring-type module is then radially enclosed the ring plate that winding puts by majority along described main roller and constituted;
One roller is positioned at a side of described sulfuration drum first side, and approaches described sulfuration drum;
One drive is positioned at described sulfuration drum first side and with respect to the opposing party of described roller, and approaches described sulfuration drum;
One upholds wheel, is positioned at second side of described sulfuration drum;
One steel band is looped around between aforementioned extension wheel, drive, sulfuration drum and roller;
One power set, the power resources that provide drive to rotate;
When driving drive, power set rotate, make the described sulfuration drum of described steel strip driving, roller, extension wheel rotate, unvulcanized belt body blank enters between then being roused by roller and sulfuration, and rouses through described sulfuration along steel band, and carries out press back and sulfuration at described sulfuration drum.
2. drum vulcanizer according to claim 1, it is characterized in that: described heat power supply device is a kind of heat kerosene device, it includes plural oil pipe and at least one oil feeder, described oil pipe device main roller near the surface, heat kerosene is sent to described main roller surface via described oil pipe, so that sectional die is heated by described oil feeder.
3. drum vulcanizer according to claim 1 is characterized in that: more include a heater, be arranged on the nearly surface of steel band in the described sulfuration drum outside.
4. drum vulcanizer according to claim 3 is characterized in that: described heater is a kind of electric heater.
5. drum vulcanizer according to claim 1 is characterized in that: more include a supporting device, be used for the ejection of described extension wheel toward the direction away from the sulfuration drum.
6. drum vulcanizer according to claim 5 is characterized in that: described supporting device is an oil hydraulic cylinder.
7. drum vulcanizer according to claim 1, it is characterized in that: described sectional die has more most locating shafts, be formed with most perforation of extending arrangement along a predetermined camber line on described each ring plate, with by described locating shaft along axially the passing in the perforation of each ring plate correspondence of described main roller, so that described ring plate is limited on the described main roller.
8. drum vulcanizer according to claim 1, it is characterized in that: a side of described ring plate is a cambered surface, and the curvature of described cambered surface is equal to the curvature of described main roller side face, to amplexiform by described cambered surface on described main roller outer surface, on the phase backside of the described cambered surface in position then is a decorative pattern face, the lines that has predetermined aspect on the described decorative pattern face.
9. drum vulcanizer according to claim 1 is characterized in that: between the ring plate of the ring plate of each ring-type module and adjacent ring-type module, be to adopt the interlace mode setting.
10. drum vulcanizer according to claim 9 is characterized in that: between the ring plate of the ring plate of each ring-type module and adjacent ring-type module, be to adopt the mode of staggered 30 degree to be provided with.
11. the sulfuration of drum vulcanizer drum is characterized in that, includes:
One main roller;
One sectional die includes most ring-type modules that axially are provided with along described main roller, and described each ring-type module is then radially enclosed the ring plate that winding puts by majority along described main roller and constituted.
12. according to the sulfuration drum of the described drum vulcanizer of claim 11, it is characterized in that: more including a heat power supply device, is to be used for described sectional die is heated.
13. sulfuration drum according to the described drum vulcanizer of claim 12, it is characterized in that: described heat power supply device is a kind of heat kerosene device, it includes plural oil pipe and at least one oil feeder, described oil pipe be device main roller near the surface, heat kerosene is sent to described main roller surface via described oil pipe, so that sectional die is heated by described oil feeder.
14. sulfuration drum according to the described drum vulcanizer of claim 11, it is characterized in that: described sectional die more includes most locating shafts, be formed with most perforation of extending arrangement along a predetermined camber line on described each ring plate, with by described locating shaft along axially the passing in the perforation of each ring plate correspondence position of described main roller, so that described ring plate is limited on the described main roller.
15. sulfuration drum according to the described drum vulcanizer of claim 11, it is characterized in that: a side of described ring plate is a cambered surface, and the curvature of described cambered surface is equal to the curvature of described main roller side face, to amplexiform by described cambered surface on described main roller outer surface, on the phase backside of the described cambered surface in position then is a decorative pattern face, the lines that has predetermined aspect on the described decorative pattern face.
16. according to the sulfuration drum of the described drum vulcanizer of claim 15, it is characterized in that: described lines is 3D or 2D lines.
17. the sulfuration drum according to the described drum vulcanizer of claim 11 is characterized in that: between the ring plate of the ring plate of each ring-type module and adjacent ring-type module, be to adopt the interlace mode setting.
18. the sulfuration drum according to the described drum vulcanizer of claim 17 is characterized in that: between the ring plate of the ring plate of each ring-type module and adjacent ring-type module, be to adopt the mode of staggered 30 degree to be provided with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101978032A CN102275251A (en) | 2010-06-11 | 2010-06-11 | Drum vulcanizing machine and vulcanizing drum thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101978032A CN102275251A (en) | 2010-06-11 | 2010-06-11 | Drum vulcanizing machine and vulcanizing drum thereof |
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| CN102275251A true CN102275251A (en) | 2011-12-14 |
Family
ID=45101134
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101978032A Pending CN102275251A (en) | 2010-06-11 | 2010-06-11 | Drum vulcanizing machine and vulcanizing drum thereof |
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| CN (1) | CN102275251A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921377A (en) * | 2014-04-11 | 2014-07-16 | 青岛橡六集团有限公司 | Field molding method and field molding system of gasket of drum vulcanizer |
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| CN2044542U (en) * | 1988-11-22 | 1989-09-20 | 国营陕西省眉县橡胶厂 | Drum-type vulcanizing roller die |
| BR9917490A (en) * | 1999-10-01 | 2002-05-14 | Goodyear Tire & Rubber | Segmented tire mold |
| JP2005246754A (en) * | 2004-03-03 | 2005-09-15 | Irumagawa Rubber Co Ltd | Manufacturing method of foamed rubber sheet |
| CN2765761Y (en) * | 2004-09-22 | 2006-03-22 | 管凤贵 | Drum type vulcanizing machine |
| CN2769323Y (en) * | 2004-09-15 | 2006-04-05 | 徐州工程机械科技股份有限公司徐工研究院 | Surface tread type compacting roller |
| US20070187863A1 (en) * | 2006-02-15 | 2007-08-16 | Hsin Yung Chien Co., Ltd. | Ultra-wide, anti-slippery rubber sheet and molding machine and method of fabricating the same |
| CN101186125A (en) * | 2006-11-22 | 2008-05-28 | 伯格利-格拉维瑞斯股份有限公司 | Device for satinizing and embossing packaging foils |
| CN101260628A (en) * | 2008-04-19 | 2008-09-10 | 山东凯丽特种纸股份有限公司 | Water streak roller and method of manufacture |
| TWM342269U (en) * | 2008-02-14 | 2008-10-11 | Wen-De Zhang | Embossing roller for continuously embossing surface of elastoplastic material |
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2010
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2044542U (en) * | 1988-11-22 | 1989-09-20 | 国营陕西省眉县橡胶厂 | Drum-type vulcanizing roller die |
| BR9917490A (en) * | 1999-10-01 | 2002-05-14 | Goodyear Tire & Rubber | Segmented tire mold |
| JP2005246754A (en) * | 2004-03-03 | 2005-09-15 | Irumagawa Rubber Co Ltd | Manufacturing method of foamed rubber sheet |
| CN2769323Y (en) * | 2004-09-15 | 2006-04-05 | 徐州工程机械科技股份有限公司徐工研究院 | Surface tread type compacting roller |
| CN2765761Y (en) * | 2004-09-22 | 2006-03-22 | 管凤贵 | Drum type vulcanizing machine |
| US20070187863A1 (en) * | 2006-02-15 | 2007-08-16 | Hsin Yung Chien Co., Ltd. | Ultra-wide, anti-slippery rubber sheet and molding machine and method of fabricating the same |
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| TWM342269U (en) * | 2008-02-14 | 2008-10-11 | Wen-De Zhang | Embossing roller for continuously embossing surface of elastoplastic material |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921377A (en) * | 2014-04-11 | 2014-07-16 | 青岛橡六集团有限公司 | Field molding method and field molding system of gasket of drum vulcanizer |
| CN103921377B (en) * | 2014-04-11 | 2016-04-13 | 青岛橡六输送带有限公司 | The in-place forming method of drum sulphur packing ring and formation system thereof |
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Application publication date: 20111214 |