CN102270907A - Coil winding device - Google Patents

Coil winding device Download PDF

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Publication number
CN102270907A
CN102270907A CN2011101071388A CN201110107138A CN102270907A CN 102270907 A CN102270907 A CN 102270907A CN 2011101071388 A CN2011101071388 A CN 2011101071388A CN 201110107138 A CN201110107138 A CN 201110107138A CN 102270907 A CN102270907 A CN 102270907A
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CN
China
Prior art keywords
bar
countershaft
centerbody
flying trident
main shaft
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Granted
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CN2011101071388A
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Chinese (zh)
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CN102270907B (en
Inventor
酒井勉
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Nittoku Engineering Co Ltd
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Nittoku Engineering Co Ltd
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Priority claimed from JP2010126523A external-priority patent/JP5508147B2/en
Priority claimed from JP2010282774A external-priority patent/JP2012135077A/en
Priority claimed from JP2011024714A external-priority patent/JP5623930B2/en
Application filed by Nittoku Engineering Co Ltd filed Critical Nittoku Engineering Co Ltd
Publication of CN102270907A publication Critical patent/CN102270907A/en
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Publication of CN102270907B publication Critical patent/CN102270907B/en
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Abstract

The invention provides a coil winding device capable of reducing the number of components and low in price, which comprises a spindle (24) with a rotary shaft (T) of a flying fork (4) as the rotation center thereof; a motor (29) for enabling the spindle (24) to rotate together with the flying fork (4); a guide member (15,16,39,39) a countershaft (62,67) parallel to the rotary shaft (T) with a center shaft (C) offset from the rotary shaft (T) as the rotation center thereof; a central body (64,79) arranged on the countershaft in a free rotation manner; a rod (44,47) passing through the spindle (24). One end of the rod is arranged or clamped with the guide member and the other end of the rod offsetting from the center shaft (C) is fixed to the central body; and a rotation transfer mechanism (12) for transferring the rotation of the spindle to the countershaft, so that the countershaft can rotate synchronously.

Description

Winder
Technical field
The present invention relates to be used for the flying fork type Winder that the multipolar armature to motor etc. winds the line.Relate to flying fork type Winder in more detail with guide member that wire guide is located to groove of multipolar armature etc.
Background technology
In the past, used flying fork type Winder widely with flying trident in order on the magnetic pole of multipolar armature, twine to form the wire rod that coil uses, Yi Bian this flying trident around magnetic pole, rotate on one side and derive wire rod, and to this magnetic pole wound wire.And, in this flying fork type Winder, being provided with guide member, the wire rod that this guide member will be derived from the flying trident of rotation is with respect to the magnetic pole channeling conduct as the volume core of multipolar armature of having fixed the position.This guide member with respect to the magnetic pole channeling conduct that is fixed, therefore need be held wire rod with respect to armature with inactive state.As the structure that is used for like this guide member being remained on inactive state, the applicant proposed to adopt the main shaft that is provided with flying trident and with this main shaft Winder (Figure 12) (for example with reference to patent documentation 1) of the countershaft of rotation synchronously.
The Winder 200 that Figure 12 represents possesses: indexing mechanism 202, these indexing mechanism 202 supporting multipolar armatures 201, and will be transported to the coiling position successively as its magnetic pole 201a that rolls up core, as being directed to the guide member of magnetic pole 201a, adopt from a pair of winding former 206 of this magnetic pole of above-below direction clamping 201a of figure from the wire rod 204 that flying trident 203 is derived.Each winding former 206 is by constituting away from, approaching a pair of cutting plate 206a mutually at the both forward and reverse directions of figure, and the winding former 206 as guide member is made of four cutting plate 206a thus.And this Winder 200 moves independently in order to make four cutting plate 206a, except the main shaft 207 that is provided with flying trident 203, also be provided with a pair of can be along the countershaft 208a, the 208b that move with the leading axle 205 of the rotating shaft parallel of main shaft.
Specifically describe, on the main shaft 207 that is provided with flying trident 203, form the main through hole 209 that passes for the wire rod 204 that is transported to flying trident 203, on first, second countershaft 208a, 208b, form first, second secondary through hole 210a, 210b that this wire rod 204 is continued across respectively.On main shaft 207 at coaxial upper support master centerbody 211, on first, second countershaft 208a, 208b respectively at first, second sub-center body of coaxial upper support 212a, 212b.The main centerbody 211 and the first sub-center body 212a be configured in coaxial on, the first sub-center body 212a and the mode bias configuration of the second sub-center body 212b to be parallel to each other.
First bar, 213, the first bars 213 are set at the pivot of the main centerbody 211 and the first sub-center body 212a engages with this main centerbody 211 and the first sub-center body 212a spline with connecting.And, this first bar 213 and the second sub-center body 212b are linked by fastener 214.To link with the main centerbody 211 and the second sub-center body 212b that the mode that is parallel to each other is setovered via fastener 214 like this, thus forbid first bar 213 and with the relative rotation of the main centerbody 211 of this first bar, 213 splines engaging.Therefore form by installing and the main centerbody 211 that is under an embargo and rotates, this winding former 206 can be remained on inactive state thus as the winding former 206 of guide member.
Main centerbody 211 is provided with parallel with first bar 213 and from a pair of second bar 216,216 of clamping first bar 213 up and down.Be provided with at the front end of first bar 213 and be used to make a pair of winding former 206 along the vertical direction away from, the approaching first cam 213a, at the front end of a pair of second bar 216,216, be respectively arranged be used to make the cutting plate 206a that forms winding former 206 along the both forward and reverse directions of paper away from, the approaching second cam 216a.The rear end of second bar 216,216 is fixed on by on the first sub-center body 212a of first countershaft 208a supporting.And Winder 200 possesses: the master that main shaft 207 is moved vertically moves with motor 217, makes the first mobile vertically pair of the first countershaft 208a move with motor 218, make the second mobile vertically secondary mobile motor 219 of using of the second countershaft 208b.
Main to move with motor 217 be by main shaft 207 is moved vertically with flying trident 203, changes from the equipment of the position of the wire rod 204 of flying trident 203 derivation.First secondary to move with motor 218 be by a pair of second bar 216,216 is moved vertically with the first countershaft 208a, the cutting plate 206a that makes formation winding former 206 thus via the second cam 216a along the both forward and reverse directions of paper away from, approaching equipment.Second secondary the moving with motor 219 in addition by making first bar 213 mobile vertically with the second countershaft 208b, make thus a pair of winding former 206,206 via the first cam 213a along the vertical direction away from, approaching.Even the guide member that is made of a plurality of cutting plate 206a is set like this, give mobile a plurality of bars 213,216 by being provided with to these a plurality of cutting plate 206a, and increasing the quantity that makes these bars 213,216 independent axle 208a, 208b that move accordingly with the quantity of these a plurality of bars 213,216, it is independently mobile that these a plurality of cutting plate 206a are produced.
On the other hand, in Winder in the past 200 shown in Figure 12, because flying trident 203 is with main shaft 207 rotations, therefore in order to prevent that the wire rod 204 that is directed into this flying trident 203 is intertwined, and this wire rod 204 is passed through successively: the main through hole 209 that is formed at main shaft 207, with be formed at first, the second countershaft 208a, first of 208b, the second secondary through hole 210a, 210b, and make first, the second countershaft 208a, 208b rotates synchronously with this main shaft 207, so that penetrate the line mouth 209 of wire rod 204,210a, the relative position relation of 210b can significantly not change.Make the flying trident electric rotating machine 221 of main shaft 207 though in this Winder 200, have with flying trident 203 rotations, but it forms: the motor 222,223 by being provided with in addition except that this flying trident electric rotating machine 221 rotates first, second countershaft 208a, 208b and this main shaft 207 synchronously.
Patent documentation 1: TOHKEMY 2008-61310 communique
But, this Winder 200 had make each 207, the motor 217~219 that moves vertically of 208a, 208b, and except that these motors 217~219, re-use only be used to make each 207,208a, 208b each motor 221~223 of rotation synchronously, then have the problem that the number of motors used in the Winder 200 is increased meaninglessly.Particularly when the guide member 206 that is made of a plurality of cutting plate 206a being set and independently moving and when increasing axle again,, need new motor again then in order to make the axle rotation of this increase for each that makes these a plurality of cutting plate 206a produces.Therefore when to each 207,208a, 208b are provided with respectively makes spools 207, when 208a, 208b motor rotating 221~223, then existence significantly increases the quantity of motor, and the control of the motor of this increase complicated problems that becomes.
Particularly in the Winder in the past 200 that Figure 12 represents, the master who the main shaft 207 that is provided with flying trident 204 is moved vertically except setting moves with the motor 217, first secondary the moving with the motor 218 and second secondary the moving that the second countershaft 208b is moved vertically that makes that the first countershaft 208a moves vertically also is set uses motor 219.Therefore driving main moving when making main shaft 207 mobile vertically with motor 217, in order to prevent winding former 206 relatively moving with respect to this main shaft 207, and must drive first, second secondary moving simultaneously with motor 218,219, first, second countershaft 208a, 208b are moved vertically with each centerbody 212a, 212b.Thereby there is following problems: when winding the line, must always drive these motors 217,218,219 simultaneously, so its control becomes complicated more.
In addition, this that represent at Figure 12 is in the past in the Winder 200, with fastener 214 first bar 213 and the second sub-center body 212b are linked, thereby make the winding former 206 that is arranged at main centerbody 211 remain inactive state as guide member, therefore except with first bar 213 with respect to main shaft, first countershaft 207, beyond the operation that 208a supports on coaxial, also need to carry out by the operation of fastener 214 with this first bar 213 and second sub-center body 212b binding, thus the increase that produces the amount of parts that constitutes by fastener 214, and the increase that links operation.
In addition, in the above-mentioned structure in the past that uses fastener 214 with first bar 213 and second sub-center body 212b binding, when increasing the quantity of this bar in order to make a plurality of cutting plate 206a that constitute guide member 206 produce independently mobile, second bar 216,216 and the second sub-center body 212b that can't use same fastener 214 to increase link.Therefore except first bar 213, second bar 216,216 that also needs will to increase in addition is supported on the structure of main centerbody 211, in the Winder 200 that Figure 12 represents, second bar 216,216 and first bar 213 is supported on main centerbody 211 abreast.Therefore there is the problem that makes the complex structureization of this main centerbody 211 and this main centerbody 211 is maximized.That is, have following problem in the structure in the past of use fastener 214: a plurality of cutting plates that constitute guide member 206 are produced independently move, can cause more complicated, the maximization of structure, its result significantly rises the unit price of the Winder 200 that obtains.
Summary of the invention
The object of the present invention is to provide a kind of can the minimizing to be used to make required amount of parts such as motor such as guide member is static or mobile, and the Winder of less expensive.
The present invention is the improvement of following Winder: possess: main shaft, and its rotating shaft that is set to the flying trident rotation is a pivot, and is provided with the main through hole that passes for the wire rod that is transported to flying trident; Motor, it is a pivot with the rotating shaft, and main shaft is rotated with flying trident; Guide member, its will pass main through hole by the rotation of flying trident and the wire guide that derives from flying trident to rolling up core.
Its constitutive characteristic is to possess: countershaft, and it is set to rotating shaft parallel and is pivot with the central shaft that departs from rotating shaft, and is provided with the secondary through hole that passes for wire rod; Centerbody, it is that pivot rotates and is arranged at countershaft freely with the central shaft; Bar, it is arranged to connect main shaft and is that pivot rotates freely with the rotating shaft, and an end setting or engaging guide member, and other end off-center axle ground is fixed in centerbody; Rotary transfer machine, it based on the rotation of motor and be delivered to countershaft, and rotates countershaft and main shaft on main shaft synchronously.
Rotary transfer machine preferably has: leading axle, and the rotating shaft parallel ground of itself and flying trident is provided with; Master tape, its volume hang between main shaft and the leading axle, and the rotation of main shaft is delivered to leading axle, thereby make the leading axle rotation; Subband, its volume hang between leading axle and the countershaft, and the rotation of leading axle is delivered to countershaft, thereby make the countershaft rotation.
Can also possess: flying trident travel mechanism, it supports bar in the mode that can slide vertically with respect to main shaft, and main shaft is moved vertically; Guide member travel mechanism, it makes countershaft move vertically with centerbody.
As long as form: bar has: first bar and slotting second bar that leads in first bar, and countershaft has: first countershaft, it rotates first centerbody and supports freely; Second countershaft, it supports freely to second centerbody rotation, and then guide member can have: a pair of central winding former is used to engage an end of first bar; Pair of side plates is used to engage an end of second bar, and the other end of first bar can be fixed in first centerbody, and makes second bar pass first centerbody and its other end is fixed in second centerbody.
Make main shaft rotate the motor of usefulness though in Winder of the present invention, have with the flying trident that flying trident rotates, yet be the rotation of main shaft to be delivered to countershaft by rotary transfer machine, therefore except making the flying trident motor rotating, need not to be used to make the countershaft motor rotating.Therefore even guide member is made of a plurality of parts such as central winding former and side plates, and in order their to be produced independently move and to have increased countershaft again, also need not to increase new motor for the countershaft that increases.Therefore, and except the motor of flying trident rotation usefulness, also be provided for making the device in the past of countershaft motor rotating to compare respectively, can reduce the quantity of motor, thereby can obtain the Winder of less expensive.
In addition, if the rotation of main shaft is delivered to countershaft via the leading axle that is provided with all the time and by band, then can avoid being used for this transmission and produce new parts, and the assembling of this rotary transfer machine, only the shirtsleeve operation of hanging this band by volume can be carried out.Therefore this assembling and adjustment become easily, thereby can obtain the cheaper Winder of price.
On the other hand, make the mobile vertically flying trident travel mechanism of main shaft and make countershaft, moving with the mobile of guide member of flying trident carried out separately respectively with the guide member travel mechanism that centerbody moves vertically as long as possess.
In addition, as long as bar is first bar and inserts a plurality of bars such as second bar that lead in this first bar, just these a plurality of bars can be arranged on the main shaft that is provided with flying trident coaxially, therefore compare, can simplify the structure that these a plurality of bars are set with the device in the past that a plurality of bars are arranged side by side.And as long as and the quantity of these a plurality of bars increase the quantity of countershaft accordingly, and respectively the other end of a plurality of bars is fixed on the centerbody separately of a plurality of countershafts, then as guide member, even be provided with a plurality of parts such as central winding former and side plate, by on above-mentioned a plurality of parts, being provided with or engaging an end of a plurality of bars respectively, a plurality of parts that constitute guide member are produced independently move.
And, directly being fixed on the centerbody in the mode that departs from its central shaft by the other end bar, centerbody is fettered and is not rotated by this bar thus.Because this centerbody do not rotate, so the bar that the other end is fixed on this centerbody can not rotate yet, thereby can make the guide member of an end that is provided with or is fastened on this bar remain inactive state with respect to the volume core.Therefore in the present invention, need not to use for guide member is remained inactive state and required in the past fastener.And need not to link the required in the past operation of this fastener, thus can further reduce amount of parts, can obtain the cheaper Winder of price.
Description of drawings
Fig. 1 is the end view of the Winder of expression embodiment of the present invention.
Fig. 2 is the A portion enlarged drawing of Fig. 1.
Fig. 3 is the vertical view of A portion among Fig. 1.
Fig. 4 is the front view of A portion among Fig. 1.
Fig. 5 is the B-B line cutaway view of Fig. 2.
Fig. 6 is that pair of side plates is seized on both sides by the arms and the horizontal cross of the magnetic pole that begins to wind the line.
Fig. 7 is the C-C line cutaway view of Fig. 6.
Fig. 8 is the cutaway view corresponding with Fig. 6 that expression finishes the state after ground floor winds the line.
Fig. 9 is the cutaway view corresponding with Fig. 7 that expression finishes the state after ground floor winds the line.
Figure 10 is that expression finishes the cutaway view corresponding with Fig. 6 to the state after the magnetic pole coiling.
Figure 11 is that expression finishes the cutaway view corresponding with Fig. 7 to the state after the magnetic pole coiling.
Figure 12 is a pie graph of representing Winder in the past.
Number in the figure explanation: 2... magnetic pole (volume core); 3... wire rod; 4... flying trident; 12... rotary transfer machine; 15,16... central authorities winding former (guide member); 17... guide member travel mechanism; 18... flying trident travel mechanism; 24... main shaft; 24b... main through hole; 29... motor; 39... side plate (guide member); 44... first bar; 47... second bar; 58... leading axle; 59c... master tape; 62... first countershaft; 62a... the first secondary through hole; 64... first centerbody; 68... first subband; 77... second countershaft; 77a... the second secondary through hole; 79... second centerbody; 83... second subband; 100... Winder; T... rotating shaft; C... central shaft.
Embodiment
Below, explanation is used to implement best mode of the present invention with reference to the accompanying drawings.
Fig. 1 represents Winder 100 of the present invention.This Winder 100 be will constitute generator, motor a plurality of magnetic poles 2 of multipolar armature 1 as the volume core, and at this device that twines multilayer wire rod 3 on every side as the magnetic pole 2 of volume core.That is, while be to use derive the flying fork type Winder 100 that flying trident 4 that wire rod 3 rotates winds the line around magnetic pole 2.Multipolar armature 1 in the present embodiment forms to be possessed: annulus 1a and from this annulus 1a towards radial outside with radial 18 outstanding magnetic poles 2 (Fig. 6 expression 7 magnetic poles).As shown in Figure 6, opening is formed with groove 1b between each magnetic pole 2 in this multipolar armature 1.Cross section as the magnetic pole 2 of rolling up core is a quadrangle, and the outer peripheral face of magnetic pole 2 is made of four planes of level and smooth shape.And the top at each magnetic pole 2 forms flange part 2a.
Return Fig. 1, this Winder 100 possesses: winding mechanism 6, and it is on the pedestal 5 of each parts of configuration, to the magnetic pole 2 of multipolar armature 1 wound wire 3 automatically; Indexing mechanism 7, it delivers to the coiling position by making multipolar armature 1 rotation successively with magnetic pole 2.Indexing mechanism 7 among Fig. 1 is make multipolar armature 1 axially vertical, it is supported, with winding mechanism 6 opposed magnetic poles 2 on the mechanism that winds the line.In each figure, set three axles of X, Y, Z that intersect vertically mutually, X-axis is the axle along the approximate horizontal fore-and-aft direction extension of magnetic pole 2 that winds the line radially promptly being communicated with of multipolar armature 1 and winding mechanism 6, Y-axis is circumferentially to be the axle that the approximate horizontal transverse direction extends along the multipolar armature 1 of this magnetic pole that winds the line 2, the Z axle be along multipolar armature 1 axially be the axle that vertical direction is extended, the formation of this Winder 100 is described.
Indexing mechanism 7 possesses: indexing motor 9, link with the output shaft 9a of indexing motor 9 and the bolster 10 that extends on coaxial with the rotating shaft of multipolar armature 1, link with bolster 10 and the circular dividing table 11 of mounting multipolar armature 1 flatly.Multipolar armature 1 constitutes: the state that is inserted among the through hole 1c of annulus 1a with the axle 11a of circular dividing table 11 is positioned on the circular dividing table 11, and utilize armature pressing component 96 described later circular dividing table 11 to be pushed, thereby can be bearing on the circular dividing table 11 from the direction opposite (being the top Fig. 1) with circular dividing table 11.
This indexing mechanism 7 constitutes: drive by indexing motor 9, the multipolar armature 1 that is supported by circular dividing table 11 is that rotating shaft is rotated with the axle 11a of circular dividing table 11.Multipolar armature 1 forms: with the state that is supported by circular dividing table 11 magnetic pole 2 that becomes the volume core is wound the line, after the winding operation to this magnetic pole 2 finishes, rotate by the driving of indexing motor 9, the magnetic pole 2 that winds the line then is sent to the coiling position.Indexing mechanism 7 constitutes like this: the magnetic pole 2 of multipolar armature 1 is delivered to and winding mechanism 6 opposed coiling positions successively, and the magnetic pole 2 that 6 pairs of winding mechanisms are delivered to the coiling position winds the line.
Winding mechanism 6 possesses: main shaft 24, and its rotating shaft T that is set to 4 rotations of this flying trident is a pivot, and is provided with the main through hole 24b that passes for the wire rod 3 that is transported to flying trident 4; Flying trident electric rotating machine 29, it is a pivot with this rotating shaft T, makes main shaft 24 with flying trident 4 rotations; Guide member 15,16,39, they are directed to the wire rod 3 that passes main through hole 24b and derive from flying trident 4 as the magnetic pole 2 of rolling up core by the rotation of flying trident 4.
Travelling carriage 21 can be arranged on the pedestal 5 movably along X-direction, and assembly wall 22 is erect and is arranged on this travelling carriage 21.Main shaft 24 forms drum, and its axle center is extended and consistent with rotating shaft T along X-direction, and assembly wall 22 supports this main shaft 24 freely via bearing 23 rotations.On the top that faces multipolar armature 1 of main shaft 24, be provided with the flange portion 24a of ring-type integratedly, the flying trident 4 that extends towards multipolar armature 1 is installed on this flange portion 24a.Flying trident 4 is installed in the position of departing from from the rotating shaft T of main shaft 24, and the roller 4a of guiding wire rod 3 usefulness is set on this flying trident 4, and the line mouth 27 of deriving wire rod 3 is set on its top.
Flying trident electric rotating machine 29 is arranged at travelling carriage 21, and pulley 28 is installed near the top of main shaft 24.Pulley 30 is installed on the output shaft of flying trident electric rotating machine 29, and pulley 28 and pulley 30 are via being with 31 and link.Constitute thus: when flying trident electric rotating machine 29 drives, main shaft 24 rotations, flying trident 4 is that rotate at the center with the rotating shaft T of main shaft 24.Main through hole 24b for the wire rod 3 that is transported to flying trident 4 passes forms with rotating shaft T near flying trident 4 in this main shaft 24 abreast.And,, support the main centerbody 26 (will set forth in the back) that can not rotate about the structure that main centerbody 26 can not be rotated via bearing 25 in the interior week of main shaft 24.
Guide member in the present embodiment has: from Z-direction clamping magnetic pole 2 and will be directed to a pair of central winding former 15,16 of this magnetic pole 2 from the wire rod 3 that flying trident 4 is derived and from the pair of side plates 39,39 of this magnetic pole 2 of Y direction clamping.Top end face at the main centerbody 26 that can not rotate is installed the central winding former support plate 33 that central winding former 15,16 is supported.And this central authorities' winding former support plate 33 and near setting: winding former away from, near mechanism 41, it makes a pair of central winding former 15,16 is that Z-direction moves away from, approaching mode mutually with the rotating shaft along multipolar armature 1; Plate away from, near mechanism 42, it makes pair of side plates 39,39 circumferentially being that Y direction moves away from, approaching mode mutually along multipolar armature 1.
Extremely shown in Figure 5 as Fig. 2, on the front surface that faces multipolar armature 1 of central winding former support plate 33, the guide rail 34 that extends along the rotating shaft direction (Z-direction) of multipolar armature 1 is set, a pair ofly can engages with guide rail 34 along vertical moving plate 35a, the 35b that guide rail 34 moves.A pair of vertical moving plate 35a, 35b by with both sides be connected as the spring 36 of elastomeric element to the approaching direction application of force mutually.And on a pair of vertical moving plate 35a, 35b, being installed in rotating shaft with flying trident 4 respectively from the central winding former 15,16 of Z-direction clamping magnetic pole 2 is center and symmetrical position.
As shown in Figure 2, be positioned at a side's of top central winding former 15, form the surperficial from it outer surface till front surface with the curved surface shape, this outer surface forms forwards to extend the back towards the roughly L of below word shape from vertical moving plate 35a towards the mode of multipolar armature 1.In addition, as shown in Figure 4, the top ends of this side's central winding former 15 forms towards lower front end and attenuates, the width H of thin head 15a towards its below form with as the width W (Fig. 6) of the magnetic pole 2 of coiling object about equally.And attrition process is carried out on the surface, thereby makes the wire rod 3 of deriving from the flying trident 4 thin head 15a along the curved surface landing of this central authorities' winding former 15 from the top be directed into magnetic pole 2.
On the other hand, as shown in Figure 2, the opposing party's of below central winding former 16, the outer surface till also forming from its lower surface to front surface with the curved surface shape, this outer surface forms from vertical moving plate 35b and forwards extends the back towards the roughly L of top word shape.In addition, as shown in Figure 4, the top ends of this opposing party's central winding former 16 also forms towards the top and front end attenuates, its width H towards the thin head 16a of top also form and the width W (Fig. 6) of the object magnetic pole 2 that winds the line about equally.And attrition process is carried out on the surface, thereby makes the wire rod 3 of deriving from the flying trident 4 thin head 16a along the curved surface landing of this central authorities' winding former 16 from the top be directed into magnetic pole 2.
To shown in Figure 4, on central winding former support plate 33, the side plate support plate 32 that covers guide rail 34 and vertical moving plate 35a, 35b is installed abreast via pillar 32a and central winding former support plate 33 as Fig. 2. Guide rail 37a, 37b that along continuous straight runs extends are set on this side plate support plate 32, can engage with guide rail 37a, 37b respectively along move horizontally plate 38a, the 38b that guide rail 37a, 37b move.Move horizontally plate 38a, 38b by with both sides link as spring 40a, the 40b of elastomeric element to the approaching direction application of force mutually.And, moving horizontally on plate 38a, the 38b, the rotating shaft that side plate 39,39 is installed in respectively with flying trident 4 is symmetrical position, center.
Being installed in the pair of side plates 39,39 that moves horizontally on plate 38a, the 38b, is the parts from Width clamping magnetic pole 2 as shown in Figure 6, is configured to make the tip edge of its tip edge and a pair of central winding former 15,16 to become same plane.In the vertical view of Fig. 3, above-mentioned pair of side plates 39,39 forms towards the top front end and attenuates, but the opposed faces of clamping magnetic pole 2 forms in the mode that is parallel to each other.
Pair of side plates the 39, the 39th, symmetric construction is with its side-looking structure of one Fang Wei representative explanation.As Fig. 2 and shown in Figure 7, the outer rim that side plate 39 is observed from the side forms: tip edge 39b vertically extends and forms linearity, and the below is level and smooth circular-arc to forming thereon.The tip edge 39b that forms straight line forms the thickness D (Fig. 7) that slightly is longer than magnetic pole 2, and circular-arc 39c of its above-below direction forms: separately thin head 15a, 16b from a pair of central winding former 15,16 of Y direction clamping.And the outer surface of this side plate 39 and constituting on every side: its surface is through attrition process, derives and along the wire rod 3 of the curved surface landing of central winding former 16 from flying trident 4, thereby is directed into magnetic pole 2 along the outer surface of this side plate 39 and landing on every side.
In addition, on the pair of side plates 39,39 of Y direction clamping magnetic pole 2, form the opening 39a that can enter respectively for the flange part 2a of magnetic pole 2.As shown in Figure 7, this opening 39a forms square, and the size M of Z-direction forms the size that this flange part 2a can enter greater than the size H of the Z-direction of flange part 2a.In addition, this opening 39a forms at the size N of X-direction: as shown in Figure 7, under the state after flange part 2a enters this opening 39a, the tip edge 39b of side plate can be near annulus 1a, under the state after flange part 2a withdraws from this opening 39a, its tip edge 39b can arrive near the flange part 2a away from annulus 1a.
Turn back to Fig. 1, Winder 100 of the present invention possesses: bar 44,47, this bar 44,47 run through main shaft 24 and are that pivot rotation is provided with freely with rotating shaft T, and the one end is provided with or engaging guide member 15,16,39.In the present embodiment, guide member has a pair of central winding former 15,16 and pair of side plates 39,39, so bar also has first bar 44 that forms hollow tube-shape and inserts second bar 47 that leads in this first bar 44.
That is, being supported on the main centerbody 26 in the interior week of main shaft 24 via bearing 25, is that pivot can be supported by main shaft 24 rotatably with the rotating shaft T of main shaft 24.Form main inserting hole 26a in this main centerbody 26 with as the rotating shaft T of pivot on coaxial, cylinder 43 is pressed into this main inserting hole 26a.First bar 44 engages with the interior Zhou Huajian of this cylinder 43, first bar 44 constitutes thus: can not be that pivot rotates with respect to main centerbody 26 with rotating shaft T, but can move (travel mechanism about first bar 44 will set forth in the back) along the rotating shaft T direction as axial flying trident 4.And second bar 47 can further be inserted into the inside of this first bar 44 sliding freely, linking at an end of first bar 44 has first cam 45, these first cam, 45 tops form cone-shaped 45a (Fig. 2).
As shown in Figure 5, a pair of vertical moving plate 35a, the 35b of central winding former 15,16 has been installed, had peristome in mutual opposed part central authorities, these peristomes are to engage with guide rail 34 from mutual opposed mode up and down.And, in above-mentioned opposed part and in two inboards of Y direction roller 35c is set respectively.And first cam 45 that is arranged on an end of first bar 44 is configured to: by the peristome 33a (Fig. 2) of preceding and then slotting logical central winding former support plate 33, and its cone-shaped 45a and roller 35c butt.As shown in Figure 2, constitute: the cone-shaped 45a of first cam 45 forms towards multipolar armature 1 front end and attenuates, by with roller 35c butt after cone-shaped 45a advance towards multipolar armature 1, the active force of a pair of thus vertical moving plate 35a, 35b antagonistic spring 36 and expanding, and along Z-direction to mutually away from direction be that vertical direction moves.
So constitute: advance by making first cam 45, a pair of central winding former 15,16 to mutually away from direction move, retreat by making first cam 45, a pair of central winding former 15,16 moves to approaching direction mutually by the active force of spring 36.So this vertical moving plate 35a, 35b, spring 36 and first cam 45, be equivalent to make a pair of central winding former 15,16 along the rotating shaft direction of multipolar armature 1 with an end of first travel mechanism, 41, the first bars 44 that move away from, approaching mode mutually via this winding former away from, engage with a pair of central winding former 15,16 near mechanism 41.
As shown in Figures 2 and 3, second cam 48 with can insert the top binding of leading to second bar 47 in first bar 44 vertically movably.Opposed the 38c of a pair of movable plate 38a, 38b forms towards multipolar armature 1 and the symmetrical inclined plane shape (Fig. 3) of expansion.Second cam 48 on second bar, 47 tops connects between a pair of movable plate 38a, the 38b and from a pair of movable plate 38a, 38b and is provided with to multipolar armature 1 one side-prominently.Second cam 48 forms the trapezoidal shape that broadens towards top width in the vertical view that Fig. 3 represents, form opposed inclined-plane 38c in the mode along the inclined plane 48a of its both sides on a pair of movable plate 38a, 38b.And be configured to: second cam 48 of trapezoidal shape retreats with second bar 47, thus the inclined plane 48a of its both sides respectively with the opposed inclined-plane 38c butt of a pair of movable plate 38a, 38b.
The opposed inclined-plane 38c of a pair of movable plate 38a, 38b forms mutually opposed with the inclined plane 48a of second cam 48, therefore retreat between a pair of movable plate 38a, 38b by second cam 48 and make inclined plane 48a and inclined-plane 38c butt, the active force of a pair of thus movable plate 38a and 38b antagonistic spring 40a, 40b and expand and to mutual away from direction be that horizontal direction moves.So, retreat by making second cam 48, thus pair of side plates 39,39 to mutually away from direction move, advance by making second cam 48, a pair of thus movable plate 38a and 38b move to approaching direction by the active force of spring 40a, 40b.Therefore this movable plate 38a, 38b, spring 40a, 40b and second cam 48 be equivalent to so that pair of side plates 39,39 multipolar armature 1 circumferentially be the plate that moves away from, approaching mode mutually of Y direction away from, near an end of mechanism's 42, the second bars 47 via this plate away from, engage with pair of side plates 39,39 near mechanism 42.
Turn back to Fig. 1, this Winder 100 has guide member travel mechanism 17, it axially is that X-direction moves along it that this guide member travel mechanism 17 makes first, second bar 44,47, and via winding former away from, near mechanism 41 and plate away from, near mechanism 42, make as a pair of central winding former 15,16 of guide member and pair of side plates 39,39 in fact away from, approaching.Travel mechanism 17 in the present embodiment is made of first bar travel mechanism 55 that first bar 44 is moved vertically and the second bar travel mechanism 56 that second bar 47 is moved vertically.The travel mechanism 17 that possesses this first bar travel mechanism 55 and the second bar travel mechanism 56 is arranged on the framework 57, and this framework 57 is arranged on the rear of the assembly wall 22 that moves with travelling carriage 21.
Can be provided with rotatably on framework 57 with central shaft C is the countershaft 62,77 of pivot, this central shaft C is parallel with rotating shaft T and depart from this rotating shaft T, and on this countershaft 62,77 rotation to be provided with freely with this central shaft C be the centerbody 64,79 of pivot.Have countershaft in the present embodiment of first bar 44 and second bar 47 and represent to have 64 rotations are supported freely to first centerbody first countershaft 62 and the situation of second countershaft 77 that 79 rotations are supported freely to second centerbody.And on framework 57, leading axle 58 is center and can be erected at the top of framework 57 rotatably with its core, and this leading axle 58 is parallel with the rotating shaft T of flying trident 4, constitute rotary transfer machine 12 described later.
The first bar travel mechanism 55 has first head 60 with assembly wall 22 almost parallels, and leading axle 58 can be inserted and lead in this first head 60.First head 60 constitutes and is directed axle 58 supportings, and can move along this leading axle 58.First head 60 supports via first countershaft 62 of 61 pairs of rotations of bearing drum freely, and to support with central shaft C via bearing 63 in the interior week of first countershaft 62 be first centerbody 64 of pivot.
On the other hand, the second bar travel mechanism 56 has second head 75 with first head, 60 almost parallels.Leading axle 58 is also inserted logical second head, 75, the second heads 75 and also is directed axle 58 supportings equally with first head 60, and constitutes and can move along this leading axle 58.Second head 75 supports via second countershaft 77 of 76 pairs of rotations of bearing drum freely, and to support with central shaft C via bearing 78 in the interior week of second countershaft 77 be second centerbody 79 of pivot.
On first centerbody 64, on coaxial, form the first inserting hole 64a with the main inserting hole 26a of main centerbody 26.That is, the first inserting hole 64a departs from its central shaft C and forms on first centerbody 64, inserts in the mode that can not rotate and leads in the other end of first bar 44 of main inserting hole 26a, is fixed among this first inserting hole 64a in the mode that can not move vertically.In addition, on second centerbody 79, also the main inserting hole 26a with main centerbody 26 forms the second inserting hole 79a on coaxial.That is, the second inserting hole 79a departs from its central shaft C and forms on second centerbody 79.And, with first bar 44 connect first centerbody 64 and from the other end edge of this first bar 44 other end of the second outstanding bar 47, be fixed among this second through hole 79a in the mode that can not move vertically.So since with the other end of the coaxial bar 44,47 of the rotating shaft T of main centerbody 26, on first, second centerbody 64,79, be fixed, so the rotation of first, second centerbody 64,79 is in bond because of this bar 44,47 in the mode that departs from its central shaft C.
In addition, the first bar mobile motor 71 that constitutes the first bar travel mechanism 55 is fixed on the travelling carriage 21 that is covered by framework 57, and the ball-screw 72 parallel with leading axle 58 and the output shaft of the first bar mobile motor 71 link.And this ball-screw 72 engages with the lower thread of first head 60.Thereby constitute: when the first bar mobile motor 71 drove, first head 60 moved along leading axle 58, and first bar 44 that is fixed in first centerbody 64 is moved vertically.So constitute: by driving the first bar mobile motor 71, first cam 45 on first bar, 44 tops is advanced or retreat, thereby a pair of central winding former 15,16 is moved in the vertical direction so that they mutually away from or approaching.
The second bar mobile motor 85 that constitutes the second bar travel mechanism 56 is fixed on the travelling carriage 21 that is covered by framework 57, the ball-screw 86 parallel with leading axle 58 and the output shaft of the second bar mobile motor 85 link, and this ball-screw 86 engages with the lower thread of second head 75.Thereby constitute: when the second bar mobile motor 85 drove, second head 75 moved along leading axle 58, and second bar 47 that links with second centerbody 79 is moved vertically.So constitute: by driving the second bar mobile motor 85, second cam 48 on second bar, 47 tops is advanced or retreat, thereby pair of side plates 39,39 along continuous straight runs are moved so that they mutually away from or approaching.
Therefore, guide member travel mechanism 17 in the present embodiment that is made of first, second bar travel mechanism 55,56 is mechanisms that first, second countershaft 62,77 is moved vertically with first, second centerbody 64,79, by the bar 44,47 that moves thus make as a pair of central winding former 15,16 of guide member and pair of side plates 39,39 in fact away from, approaching.At this, 87 among Fig. 1 represents shaft supporting part 87, and this shaft supporting part 87 is arranged on the travelling carriage 21, and the rearward end of ball-screw 72 and the leading section of ball-screw 86 are carried out the axle supporting with aspectant state.
In addition, framework 57 is provided with rotary transfer machine 12, thereby this rotary transfer machine 12 is delivered to first, second countershaft 62,77 with main shaft 24 based on the rotation of flying trident electric rotating machine 29 this first, second countershaft 62,77 and main shaft 24 is rotated synchronously.Rotary transfer machine 12 in the present embodiment has: leading axle 58, and the rotating shaft T of itself and flying trident 4 is provided with abreast; Master tape 59c, its volume hang between main shaft 24 and the leading axle 58, make this leading axle 58 rotations thereby the rotation of main shaft 24 is delivered to leading axle 58; Subband 68,83, their volumes hang between leading axle 58 and the countershaft 62,77, thereby the rotation of leading axle 58 is delivered to countershaft 62,77 this countershaft 62,77 are rotated.
Specifically describe, more by the place, rear pulley 59a is installed at the ratio assembly wall 22 of the main shaft 24 that is mounted wall 22 supportings, another pulley 59b is installed on the leading axle 58 in the mode that can not rotate with respect to leading axle 58.And constitute: pulley 59a and pulley 59b link via master tape 59c, and when main shaft 24 rotations, leading axle 58 also is rotated.
On the other hand, in the rear end of first countershaft 62 pulley 65 is installed.In addition, insert the part of logical leading axle 58 at first head 60 pulley 67 is installed, this pulley 67 can and can not move vertically with respect to these first head, 60 rotations.This pulley 67 constitutes: can not rotate with respect to leading axle 58, and can move vertically.And pulley 65 and pulley 67 link via subband 68.Thereby constitute: when leading axle 58 rotations, first countershaft 62 also is rotated.
In addition, in the rear end of second countershaft 77 pulley 80 is installed.In addition, insert the part of logical leading axle 58 at second head 75 pulley 82 is installed, this pulley 82 can rotate with respect to this second head 75, and can not move vertically.This pulley 82 constitutes: can not rotate with respect to leading axle 58, and can move vertically.And pulley 80 and pulley 82 link via subband 83.Thereby constitute: when leading axle 58 rotations, second countershaft 77 also is rotated.
Three the pulley 59b, 67,82 that are installed on the leading axle 58 use all identical pulley of shape size respectively.In addition, be arranged on main shaft 24 rear ends pulley 59a, be installed in the pulley 65 on first countershaft 62, the pulley 80 that is installed on second countershaft 77 also uses all identical pulley of shape size.Therefore form: then leading axle 58 rotates via master tape 59c when main shaft 24 rotations, the rotation of this leading axle 58 is passed to countershaft 62,77 via subband 68,83, and first, second countershaft 62,77 can be rotated with the speed identical with main shaft 24 thus.So this rotary transfer machine 12 constitutes: the rotation of first, second countershaft 62,77 and main shaft 24 is rotated synchronously.
First countershaft 62 so that the mode of rotating shaft T that departs from main shaft 24 as the central shaft C of its pivot by 60 supportings of first head, on first countershaft 62, form for wire rod 3 and insert the first logical secondary through hole 62a.Second countershaft 77 is as the central shaft C of the pivot of second countershaft 77 and the coaxial axle of central shaft C as the pivot of first countershaft 62, and it is that the mode of rotating shaft T of main shaft 24 is by 75 supportings of second head with the rotating shaft T that departs from flying trident 4.And on second countershaft 77, on the extended line of the first secondary through hole 62a, form the second secondary through hole 77a, insert to lead to and lead in this second secondary through hole 77a in the wire rod 3 of the first secondary through hole 62a is directly slotting.
In addition, Winder 100 has flying trident travel mechanism 18, and it axially is that X-direction moves with main shaft 24 along it that this flying trident travel mechanism 18 makes flying trident 4 and central winding former 15,16.Flying trident travel mechanism 18 possesses: the ball-screw 51 that is arranged on the motor 50 that traverses on the pedestal 5, links and extends along the rotating shaft direction of flying trident 4, the moving body 52a of threads engage ball-screw 51 with the output shaft of the motor 50 that traverses, be configured on the pedestal 5 abreast with ball-screw 51 and guide the guide rail 53 of moving body 52a, by the moving body 52b of these guide rail 53 guiding.And travelling carriage 21 is installed on above-mentioned moving body 52a, the 52b.
This flying trident travel mechanism 18 constitutes: when the motor 50 that traverses drove, moving body 52a, 52b were guided by guide rail 53, and the travelling carriage 21 of mounting assembly wall 22 moves along the rotating shaft T direction of flying trident 4.So, flying trident 4, central winding former 15,16 and pair of side plates 39,39 are moved along the rotating shaft direction of flying trident 4 by the driving motor 50 that traverses.In addition, on this travelling carriage 21, framework 57 is set, the travel mechanism 17 that is made of the first bar travel mechanism 55 and the second bar travel mechanism 56 is arranged on this framework 57, so the flying trident travel mechanism 18 in the present embodiment constitutes: can make guide member travel mechanism 17 with main shaft 24 moving axially along this main shaft 24.And in the process of magnetic pole 2 wound wires 3, this flying trident travel mechanism 18 is used for: whenever twine an astragal material 3 around magnetic pole 2, just make wire rod 3 move the distance of the external diameter size that is equivalent to wire rod 3 to X-direction.
In addition, adopt workpiece pressing mechanism 88 near indexing mechanism 7, this workpiece pressing mechanism 88 is pushed multipolar armature 1 with respect to circular dividing table 11, therefore multipolar armature 1 is remained on and circular dividing table 11 between.This workpiece pressing mechanism 88 possesses: armature is pushed motor 90, and it is fixed on erects the end that is arranged at the pillar 89 on the pedestal 5; Ball-screw 91, itself and armature are pushed the output shaft binding of motor 90 and are extended along the rotating shaft direction of multipolar armature 1; Moving body 92, itself and ball-screw 91 threads engage; Guide rail 93, it is disposed at pillar 89 with vertically extending and guides moving body 92.Side at moving body 92 is provided with rotation bar 95 freely via bearing 94.The configuration on coaxial of the rotating shaft of bar 95 and multipolar armature 1 links the armature pressing component 96 that has with the annulus 1a butt of multipolar armature 1 in the lower end of bar 95.
And when armature was pushed motor 90 drivings, moving body 92 was guided by guide rail 93, and armature pressing component 96 moves along the rotating shaft direction of multipolar armature 1.So, push motor 90 by driving armature, armature pressing component 96 and mounting are pushed multipolar armature 1 in the upper surface butt of the annulus 1a of the multipolar armature 1 of circular dividing table 11 with respect to circular dividing table 11.Thereby constitute: multipolar armature 1 is maintained between circular dividing table 11 and the armature pressing component 96.In addition, the bar 95 that links with armature pressing component 96 is supported via bearing 94, and therefore in the rotation that multipolar armature 1 drives based on indexing motor 90, armature pressing component 96 can be driven in multipolar armature 1 and be rotated.
Around multipolar armature 1, hang in order to prevent the magnetic pole card that is positioned at the both sides of the magnetic pole 2 that should wind the line from the wire rod 3 that flying trident 4 is derived, therefore set a pair of avris winding former 97, they cover the flange part 2a (with reference to Fig. 1 and Fig. 6) of the magnetic pole of the both sides that are positioned at the magnetic pole 2 that should wind the line respectively.Avris winding former 97 forms becomes the curved surface shape that front end attenuates towards the top, and constitutes and be straightened pillar 98 supportings that are arranged on the pedestal 5, can move by not shown mechanism.
In addition, Winder 100 has upright position (highly) the armature travel mechanism 99 consistent with the rotating shaft of flying trident 4 that is used to make multipolar armature 1.This armature travel mechanism 99 possesses: the ball-screw 103 that is configured in pillar 101 on the pedestal 5, is configured in the armature mobile motor 102 of the end face of pillar 101, links and extends along the rotating shaft direction (vertical direction) of multipolar armature 1 with the output of armature mobile motor 102, with the moving body 104 of ball-screw 103 threads engage, vertically extend and be configured in the guide rail 105 that is used to guide moving body 104 on the pillar 101.
Moving body 104 links with the indexing motor mounting table 106 of mounting indexing motor 9.In addition, be the center with indexing motor mounting table 106, at the guide rod 107 that the opposition side configuration of ball-screw 103 is vertically extended, the moving body 108 that links with indexing motor mounting table 106 is inserted in the guide rod 107 sliding freely.And when armature mobile motor 102 drove, moving body 104 was guided by guide rail 105, and moving body 108 slides on guide rod 107, and indexing motor mounting table 106 moves in the vertical direction.The multipolar armature 1 that is supported on circular dividing table 11 thus moves in the vertical direction.So constitute:, can make the upright position (highly) of multipolar armature 1 consistent with the rotating shaft of flying trident 4 by driving the armature mobile motor 102 in the armature travel mechanism 99.
Next, the action of Winder 100 is described.The action of this Winder 100 is controlled automatically by the not shown controller that is equipped on Winder 100.
At first, as the preparation before winding the line, to pass the second secondary through hole 77a, the first secondary through hole 62a of first countershaft 62, the main through hole 24b of main shaft 24 of second countershaft 77 from wire rod supply source (not shown) wires supplied 3 successively from the rear portion of framework 57 through tensioning apparatus (not shown), and via being arranged on the line mouth 27 that a plurality of roller 4a on the flying trident 4 are directed to the flying trident top.And, will end on the anchor line (string) pin 1d of the annulus 1a that is arranged at multipolar armature 1 from wire rod 3 cards that line mouth 27 is derived.
Then, multipolar armature 1 is positioned on the circular dividing table 11, leads in through hole 1c so that axle 11a inserts.Under this state, carry out the contraposition of multipolar armature 1 and winding mechanism 6.That is,, make the upright position (highly) of multipolar armature 1 consistent with the rotating shaft of flying trident 4 by driving the armature mobile motor 102 of armature travel mechanism 99.That is, adjust as follows: make the coiling central shaft of the magnetic pole 2 that should wind the line become identical height with the rotating shaft of flying trident 4.After the adjustment, push motor 90, make armature pressing component 96 descend and press on annulus 1a towards multipolar armature 1 by driving armature.So, supporting multipolar armature 1 between circular dividing table 11 and armature pressing component 96.
Next,, make multipolar armature 1 rotation, the magnetic pole 2 that should wind the line among a plurality of magnetic poles 2 is set in the coiling position by driving indexing motor 9.Specifically, make the magnetic pole 2 that should wind the line consistent with the rotating shaft direction of flying trident 4.So, be the coiling position with the opposed position of the rotating shaft of flying trident 4.Though not shown, to the coiling position contraposition of such multipolar armature 1, can use to be arranged at the position that near magnetic pole 2 not shown detectors such as transducer detect magnetic pole 2, and carry out based on this detected information.
Next,, assembly wall 22 is advanced with travelling carriage 21, flying trident 4, a pair of central winding former 15,16 and pair of side plates 39,39 are configured in be disposed at the base end part of the magnetic pole 2 of coiling position by driving the motor 50 that traverses of flying trident travel mechanism 18.And, as shown in Figure 6 and Figure 7, be configured to:, all vacate the gap that wire rod 3 can enter between the annulus 1a of thin head 15a, the 16a of a pair of central winding former 15,16 and multipolar armature 1 and two sides between the annulus 1a of the tip edge 39b of pair of side plates 39,39 and multipolar armature 1.
At this moment, make as required become guide member and a pair of central winding former 15,16 of clamping magnetic pole 2 and pair of side plates 39,39 away from, approaching.A pair of central winding former 15,16 away from, approaching, drive the first bar mobile motor 71 in the first bar travel mechanism 55, first bar 44 advanced with first cam 45 or retreat.Can make thus a pair of central winding former 15,16 vertically (the rotating shaft direction of multipolar armature 1) with mutually away from or approaching mode move.This amount of movement to central winding former 15,16 each comfortable Z-direction can be regulated by the advance amount of first cam 45.
In addition, make pair of side plates 39,39 away from, near the time, drive the second bar mobile motor 85 in the second bar travel mechanism 56, second cam 48 retreated with second bar 47 or advance.Can make thus pair of side plates 39,39 along the Width of the magnetic pole 2 that is configured in the coiling position with mutually away from or approaching mode move.Pair of side plates 39,39 can be regulated by the amount of retreating of second cam 48 at the amount of movement of Y direction.It more than is the preparation before winding the line.
Next, the coiling that begins is described under above-mentioned state.
Be positioned at flying trident 4 under the state of vertical direction of magnetic pole 2, drive flying trident electric rotating machine 29, make flying trident 4 with main shaft 24 rotations.And flying trident 4 is rotated around magnetic pole 2, will be wrapped in from the wire rod 3 that flying trident 4 is derived magnetic pole 2 around.The rotation of main shaft 24 is passed to first countershaft 62 and second countershaft, 77, the first countershafts 62 and second countershaft 77 via the leading axle in the rotary transfer machine 12 58 and also is rotated synchronously with the rotation of flying trident 4.Just need not reverse from wire rod supply source wires supplied 3 thus and can be directed to line mouth 27.
The coiling beginning, the process of flying trident 4 from the vertical direction of magnetic pole 2 to the vertical lower Rotate 180 °, wire rod 3 and avris winding former 97 butts from flying trident 4 derivation, and be directed along its inclined-plane, and then with central winding former 15 and side plate 39 butts, and, be directed into magnetic pole 2, and be wrapped on the magnetic pole 2 from its top from its curved surface landing.Then, the process of flying trident 4 from the vertical lower of magnetic pole 2 to the vertical direction Rotate 180 °, wire rod 3 and avris winding former 97 butts from flying trident 4 derivation, and be directed along its inclined-plane, and, then and central winding former 16 and side plate 39 butts, and from its curved surface landing, be directed into magnetic pole 2 from its top, and be wrapped on the magnetic pole 2, so thereby on magnetic pole 2, twine a circle along with flying trident 4 revolves the wire rod 3 that turns around.
Central winding former 15,16 and side plate 39 as guide member are with the parts of wire rod 3 with respect to magnetic pole 2 channeling conducts that are fixed, and therefore do not allow with flying trident 4 rotations.In order to prevent this central authorities' winding former 15,16 and side plate 39,39 rotations, be that the end of guide sections part 15,16,39 with bar 44,47 engaged in the present invention, this bar 44,47 run through main shaft 24 and be that pivot rotation is provided with freely, this other end with the coaxial bar 44,47 of the rotating shaft T of main centerbody 26 is departed from its central shaft C and is fixed in first, second centerbody 64,79 with rotating shaft T.Therefore thereby first, second centerbody 64,79 is not rotated because of this bar 44,47 is in bond.When first, second centerbody 64,79 did not rotate, first, second bar 44,47 that the other end is fixed on this first, second centerbody 64,79 did not rotate yet like this, thereby the main centerbody 26 of first bar, 44 splines engaging becomes and can not rotate.Like this by central winding former support plate 33 being installed in the top end face of the main centerbody 26 that can not rotate, and central winding former 15,16 and side plate 39,39 are set on this central authorities' winding former support plate 33, prevent that thus the guide member that is made of them from being that pivot is rotated with flying trident 4 with rotating shaft T.
In the process of magnetic pole 2 coilings, flying trident 4 is revolved turn around when just wire rod 3 being twined a circle on as the magnetic pole 2 of volume core, when the face (for example upper surface) that winds the line at last in four faces of magnetic pole 2 is gone up wound wire 3, by driving the motor 50 that traverses in the flying trident travel mechanism 18, flying trident 4, central winding former 15,16 and pair of side plates 39,39 are moved along the mode of direction of winding (magnetic pole 2 radially) with the distance of the external diameter size that is equivalent to wire rod 3 away from multipolar armature 1.Wherein, flying trident 4 is arranged on the main shaft 24, central authorities' winding former 15,16 and pair of side plates 39,39 are arranged at by the main centerbody 26 of this main shaft 24 supportings, therefore only drive the motor 50 that traverses this main shaft 24 is moved vertically, central winding former 15,16 and pair of side plates 39,39 are moved to same direction with flying trident 4 simultaneously.
In addition, because the flying trident travel mechanism 18 in the present embodiment constitutes and makes guide member travel mechanism 17 with main shaft 24 moving axially along this main shaft 24, therefore only drive the motor 50 that traverses, first, second countershaft 62,77 is moved to equidirectional with main shaft 24.Therefore first, second centerbody 64,79 also moves vertically with first, second countershaft 62,77, therefore first, second bar 44,47 also moves to equidirectional thus, and a pair of central winding former 15,16 and pair of side plates 39,39 are under an embargo with respect to relatively moving of main shaft 24.Promptly, at main shaft 24 when moving axially, even do not drive the first bar mobile motor 71, a pair of central winding former 15,16 also not can along Z-direction mutually away from, approaching, even do not drive the second bar mobile motor 85, pair of side plates 39,39 also not can along Y direction mutually away from, approaching.This point is different with the Winder in the past 200 that Figure 12 represents, Winder 200 in the past also must drive first, second secondary moving with motor 218,219 simultaneously in order to prevent winding former 206 with respect to the relatively moving of main shaft 207.And, owing to whenever revolving, flying trident 4 turns around as mentioned above, on the face (for example upper surface) of just stipulating in four faces of magnetic pole 2, move the distance of the external diameter size be equivalent to wire rod 3 forward and twine, wire rod 3 can fitly be wrapped on the magnetic pole 2 thus.
When carrying out so neat winding repeatedly, pair of side plates 39,39 radially is that X-direction moves along multipolar armature 1, before finishing in ground floor coiling, flange part 2a enters under the situation of opening 39a, this flange part 2a can with the edge of opening butt of opening 39a.For fear of the edge of opening butt of this flange part 2a and this opening 39a and enlarge the mutual interval of pair of side plates 39,39.For pair of side plates 39,39 is moved, can be undertaken by the second bar mobile motor 85 that drives in the second bar travel mechanism 56 as mentioned above.
In addition, when carrying out so neat winding repeatedly, a pair of central winding former 15,16 also along multipolar armature 1 radially be that X-direction moves, and before ground floor coiling finishes, its thin head 15a, 16a can with flange part 2a butt.For fear of this thin head 15a, 16a and flange part 2a butt,, a pair of central winding former 15,16 enlarges mutual interval and being moved.This moves central winding former 15,16, as mentioned above, can be undertaken by the first bar mobile motor 71 that drives in the first bar travel mechanism 55.
So, in the process of coiling, by first, second bar travel mechanism 55,56 as guide member travel mechanism 17, first, second bar 44,47 is moved vertically, thus make as the pair of side plates 39,39 of guide member and a pair of central winding former 15,16 away from, approaching.And by making the pair of side plates 39,39 and a pair of central winding former 15,16 that will be directed to from the wire rod 3 that flying trident 4 is derived as the magnetic pole 2 of volume core, shown in the solid arrow of Fig. 8 and Fig. 9, move, finish ground floor thus and wind the line.
As Fig. 8 and shown in Figure 9, after the ground floor coiling finishes, carry out the later coiling of the second layer above the ground floor coiling at this.The coiling of this second layer is to make the motor 50 that traverses to the direction rotation opposite with the ground floor coiling, and flying trident 4, central winding former 15,16 and pair of side plates 39,39 are moved in the mode near multipolar armature 1.And after second layer coiling finishes, can proceed the 3rd layer of coiling at this above the second layer coiling by the order identical with the ground floor coiling.As shown in Figure 10 and Figure 11, just can on magnetic pole 2, expect the coiling of the number of plies by carrying out such operation repeatedly as the volume core.
So, after the coiling to a magnetic pole 2 finishes, make multipolar armature 1 rotation by driving indexing motor 9, the other magnetic pole 2 beyond this magnetic pole 2 is configured in the coiling position, restart coiling.
As mentioned above, make the flying trident electric rotating machine 29 of main shaft 24 though in Winder 100 of the present invention, have with flying trident 4 rotations, but the rotation of main shaft 24 is delivered to first countershaft 62 and second countershaft 77 by rotary transfer machine 12, therefore except flying trident electric rotating machine 29, need not to use the motor independently in addition that is used to make first countershaft 62 and 77 rotations of second countershaft.Even therefore for example increased more countershaft, also need not increases new motor because of the countershaft that increases.Therefore with except flying trident electric rotating machine 29, being provided in addition respectively in the past the Winder 200 (Figure 12) of countershaft motor rotating is compared, can reduce the quantity of motor.
In addition, the rotation of main shaft 24 can be via the leading axle 58 that is provided with and band 59c, 68,83 and be delivered to first countershaft 62 and second countershaft 77 all the time, therefore can avoid being used for this transmission and produces new parts.And pass through to use this band 59c, 68,83, its assembling also can be carried out by only rolling up the shirtsleeve operation that hangs on the pulley with 59c, 68,83, so its adjustment also becomes easy.Thereby can reduce the operation number of assembling, therefore can avoid the unit price of Winder 100 to rise, can access the Winder 100 of less expensive.
In addition, in the Winder in the past 200 that Figure 12 represents, in order to prevent winding former 206 relatively moving with respect to main shaft 207, need move with motor 217 with the master that main shaft 207 is moved, drive first, second secondary moving that first, second sub-center body 212a, 212b are moved vertically simultaneously with motor 218,219.But the flying trident travel mechanism 18 in the present embodiment that Fig. 1 represents constitutes: make guide member travel mechanism 17 with main shaft 24 moving axially along this main shaft 24, therefore only drive the motor 50 that traverses in the flying trident travel mechanism 18, just can forbid central winding former 15,16 and pair of side plates 39,39 relatively moving with respect to main shaft 24.Therefore compare with the Winder 200 that in the past needs drive above-mentioned all motors simultaneously, can simplify the control of these motors.
In addition, in the present embodiment,, lead in first bar 44, just the rotating shaft T of these a plurality of bars 44,47 and main shaft 24 can be provided with coaxially by second bar 47 is inserted though be a plurality of bars that constitute by first bar 44 and second bar 47.Therefore the main centerbody 26 that is provided with a plurality of bars 44,47 can not maximize, thereby the structure of this main centerbody 26 can be not complicated yet.And the quantity of countershaft 62,77 and these a plurality of bars 44,47 is increased accordingly, and the other end of a plurality of bars 44,47 is separately fixed on a plurality of countershafts 62,77 centerbody 64,79 separately, even therefore guide member is a plurality of parts that are made of a pair of central winding former 15,16 and pair of side plates 39,39, engage with these a plurality of guide members 15,16,39,39 respectively by an end that makes a plurality of bars 44,47, these a plurality of guide members 15,16,39,39 are produced independently move.
And then, in Winder 100 of the present invention, depart from its central shaft C by the other end and be directly fixed on first, second centerbody 64,79, thus guide member is remained inactive state, and need not to use required in the past fastener 214 (Figure 12) bar 44,47.Therefore need not this fastener 214, and also need not in the past the operation that must link this fastener 214, thereby can further reduce amount of parts, and can omit this bindings and operate, thereby can access the cheaper Winder of price 100.
In addition, illustrated that in the above-described embodiment guide member has the situation of a pair of central winding former 15,16 and pair of side plates 39,39, yet guide member is not limited to these parts, as long as the wire rod 3 of deriving from flying trident 4 can be directed to volume core 2, guide member also can be other shapes.
In addition, the end that first bar 44 has been described in the above-described embodiment via winding former away from, engage with a pair of central winding former 15,16 near mechanism 41 as guide member, one end of second bar 47 via plate away from, situation about engaging with pair of side plates 39,39 as guide member near mechanism 42, but also can form: be not provided with away from, near mechanism 41,42, but guide member is arranged on an end of bar directly or indirectly.
In addition, illustrated that in the above-described embodiment bar has first bar 44 and slotting leading in the situation of second bar 47 of this first bar 44, yet when guide member is odd number, also can use a bar, under the situation that guide member increases again, can in second bar of first bar 44, insert logical the 3rd bar again in slotting leading to.
In addition, illustrated that in the above-described embodiment the volume core is the situation of the magnetic pole 2 of multipolar armature 1, yet to be not limited to be the magnetic pole 2 of multipolar armature 1 to the volume core of Winder of the present invention 100 wound wires 3, also can be with the bobbin in the transformer etc. as rolling up core.

Claims (4)

1. Winder possesses:
Main shaft (24), its rotating shaft (T) that is set to flying trident (4) rotation is a pivot, and is provided with the main through hole (24b) that passes for the wire rod (3) that is transported to described flying trident (4);
Motor (29), it is a pivot with described rotating shaft (T), and described main shaft (24) is rotated with described flying trident (4);
Guide member (15,16,39,39), it will pass described main through hole (24b) by the rotation of described flying trident (4) and be directed to volume core (2) from the wire rod (3) that described flying trident (4) is derived,
This Winder is characterised in that to possess:
Countershaft (62,77), it is set to parallel with described rotating shaft (T) and is pivot with the central shaft (C) that departs from described rotating shaft (T), and is provided with the secondary through hole (62a, 77a) that passes for described wire rod (3);
Centerbody (64,79), it is that pivot rotates and is arranged at described countershaft (62,77) freely with described central shaft (C);
Bar (44,47), it is arranged to connect described main shaft (24) and is that pivot rotates freely with described rotating shaft (T), and an end setting or engage described guide member (15,16,39,39), the other end departs from described central shaft and is fixed in described centerbody (64,79) (C);
Rotary transfer machine (12), it is delivered to described countershaft (62,77) with described main shaft (24) based on the rotation of described motor (29), and makes described countershaft (62,77) and described main shaft (24) rotation synchronously.
2. Winder according to claim 1 is characterized in that,
Described rotary transfer machine (12) has:
Leading axle (58), the rotating shaft (T) of itself and flying trident (4) is provided with abreast;
Master tape (59c), its volume hang between described main shaft (24) and the described leading axle (58), and the rotation of described main shaft (24) is delivered to described leading axle (58), thereby make described leading axle (58) rotation;
Subband (68,83), its volume hang between described leading axle (58) and the described countershaft (62,77), and the rotation of described leading axle (58) is delivered to described countershaft (62,77), thereby make described countershaft (62,77) rotation.
3. Winder according to claim 1 and 2 is characterized in that possessing:
Flying trident travel mechanism (18), it supports bar (44,47) in the mode that can slide vertically with respect to main shaft (24), and described main shaft (24) is moved vertically;
Guide member travel mechanism (17), it makes countershaft (62,77) move vertically with centerbody (64,79).
4. according to any described Winder in the claim 1 to 3, it is characterized in that,
Bar has: first bar (44) and slotting second bar (47) that leads in described first bar (44),
Countershaft has: first countershaft (62), and it rotates first centerbody (64) and supports freely; Second countershaft (77), it rotates second centerbody (79) and supports freely,
Guide member has: a pair of central winding former (15,16) is used to engage an end of described first bar (44); Pair of side plates (39,39) is used to engage an end of described second bar (47),
The other end of described first bar (44) is fixed in described first centerbody (64),
Described second bar (47) passes described first centerbody (64) and its other end is fixed in described second centerbody (79).
CN2011101071388A 2010-06-02 2011-04-22 Coil winding device Active CN102270907B (en)

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JP2010-126523 2010-06-02
JP2010126523A JP5508147B2 (en) 2010-06-02 2010-06-02 Winding machine and winding method
JP2010282774A JP2012135077A (en) 2010-12-20 2010-12-20 Winding machine and winding method
JP2010-282774 2010-12-20
JP2011024714A JP5623930B2 (en) 2011-02-08 2011-02-08 Winding device
JP2011-024714 2011-02-08

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CN103475173A (en) * 2013-09-25 2013-12-25 珠海格力电器股份有限公司 Stator coil winding method and winding device
CN104253517B (en) * 2014-08-11 2016-08-17 常州金康精工机械股份有限公司 A kind of semi-automatic horizontal coil inserting apparatus
TWI551005B (en) * 2015-03-20 2016-09-21 Wen-Liang Wang Winding aids
CN106787524A (en) * 2016-12-30 2017-05-31 浙江省三门县王中王电机焊接设备有限公司 Flying fork type coil winding machine
CN111145999A (en) * 2020-01-21 2020-05-12 科瓦力(宁波)精密器械有限公司 Integrated intelligent main and auxiliary pole coil winding robot
WO2020213919A3 (en) * 2019-04-16 2020-12-17 주식회사 레인보우로보틱스 Stator coil winding device
CN114496556A (en) * 2022-01-14 2022-05-13 浙江田中精机股份有限公司 Single-shaft flying fork motor winding machine

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CN103475173A (en) * 2013-09-25 2013-12-25 珠海格力电器股份有限公司 Stator coil winding method and winding device
CN103475173B (en) * 2013-09-25 2016-05-18 珠海格力电器股份有限公司 Stator coil winding method and winding device
CN104253517B (en) * 2014-08-11 2016-08-17 常州金康精工机械股份有限公司 A kind of semi-automatic horizontal coil inserting apparatus
TWI551005B (en) * 2015-03-20 2016-09-21 Wen-Liang Wang Winding aids
CN106787524A (en) * 2016-12-30 2017-05-31 浙江省三门县王中王电机焊接设备有限公司 Flying fork type coil winding machine
WO2020213919A3 (en) * 2019-04-16 2020-12-17 주식회사 레인보우로보틱스 Stator coil winding device
CN111145999A (en) * 2020-01-21 2020-05-12 科瓦力(宁波)精密器械有限公司 Integrated intelligent main and auxiliary pole coil winding robot
CN114496556A (en) * 2022-01-14 2022-05-13 浙江田中精机股份有限公司 Single-shaft flying fork motor winding machine
CN114496556B (en) * 2022-01-14 2024-05-31 浙江田中精机股份有限公司 Single-shaft flying fork motor winding machine

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