CN102267045A - Method for processing dustproof device of tool machine main shaft and tool machine main shaft having dustproof device - Google Patents

Method for processing dustproof device of tool machine main shaft and tool machine main shaft having dustproof device Download PDF

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Publication number
CN102267045A
CN102267045A CN2011101983054A CN201110198305A CN102267045A CN 102267045 A CN102267045 A CN 102267045A CN 2011101983054 A CN2011101983054 A CN 2011101983054A CN 201110198305 A CN201110198305 A CN 201110198305A CN 102267045 A CN102267045 A CN 102267045A
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dust
end cap
cap
tool
tool machine
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温汝伦
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FEPOTEC INDUSTRIAL CO LTD
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FEPOTEC INDUSTRIAL CO LTD
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Abstract

The invention relates to a method for processing a dustproof device of a tool machine main shaft and the tool machine main shaft having the dustproof device. After an end cover and a dustproof cover of the dustproof device are molded by turning, surface hardening treatment, rust-proof treatment and accurate grinding treatment are sequentially performed, hardening layers having hardening and rust-proof functions can be formed on outer surfaces of the end cover and the dustproof cover, so that the dustproof device can be effectively avoided from being affected by invasion or rusting of small foreign bodies; and by means of the accurate grinding treatment, an assembly clearance, in the direction of an end face, between the end cover and the dustproof cover is minimized to be in a range of 0.002 to 0.01 mm, so that waterproof and dustproof effects of the tool machine main shaft are greatly improved, the defects of the conventional dustproof device are overcome, and the smoothness and safety of operation are effectively guaranteed.

Description

The tool machine spindle of tool machine spindle dust guard processing method and tool dust guard
Technical field
The present invention relates to a kind of toolroom machine structure of machining, particularly relate to a kind of processing method of tool machine spindle dust guard and the tool machine spindle of tool dust guard.
Background technology
The structure of the rotary main shaft of existing machinery machining machine and tool disposes as shown in Figure 5, and this rotary main shaft includes an axostylus axostyle 50, an axle bed 60 in order to support axostylus axostyle 50, and the CD-ROM drive motor 70 of a connection drive shaft rod 50; Wherein, axle bed 60 is installed on the board A inside of toolroom machine and is fixedly connected on CD-ROM drive motor 70, axostylus axostyle 50 is installed on axle bed 60 with rotatable form, one end of axostylus axostyle 50 directly places the rotor 71 that is fixed in CD-ROM drive motor 70, rotating by the direct drive shaft rods 50 of CD-ROM drive motor 70, and at an end that passes board A in conjunction with being provided with a process tool B.
For avoiding in process; the foreign matters such as metal fines that turning liquid, dust and processing produce; may invade between rotating axostylus axostyle 50 and the fixed axle bed 60; and then influence the smoothness and the security of axostylus axostyle 50 running, usually can axostylus axostyle 50 outwardly the processing end and axle bed 60 between one group of dust guard 90 is set.As Fig. 5 and shown in Figure 6, existing dust guard 90 comprises and abutting mutually and an end cap 91 and a dust cap 92 that contour shape is complementary; Wherein, end cap 91 is incorporated into the openend of axle bed 60 with screw thread, and pushes against the bearing 61 that is arranged between axostylus axostyle 50 and the axle bed 60; Dust cap 92 is incorporated into the processing end of axostylus axostyle 50 with screw thread, and be arranged with an annular groove 921 that embeds for end cap 91 towards the end face of end cap 91 at dust cap 92, the specification of annular groove 921 is slightly larger than end cap 91, can between end cap 91 and dust cap 92, reserve a little gap, produce contact friction in case not-go-end lid 91 and dust cap 92 are interfered mutually.
For water proof and dust proof is considered, gap between end cap 91 and the dust cap 92 should dwindle as much as possible, but be subject to following two kinds of factors, cause this gap to be difficult to dwindle effectively: (one) existing dust guard 90 is made with turning machine-shaping, and precision is subjected to certain restriction; (2) interfere the smoothness that influences rotation with axle bed 60 when avoiding axostylus axostyle 50 to rotate, this gap must be enough greatly; (3) avoiding cutting small foreign bodies such as particle invades this gap and stuck phenomenon takes place.Based on aforementioned every factor, existing labyrinth type dust guard 90 is arranged at gap between end cap 91 and the dust cap 92 greatly about about the scope of 0.15mm to 0.5mm, when general running is implemented, utilize centrifugal force and cyclogenesis, can also reach and run well and the dustproof and waterproof effect, but when the cutting environment is abominable, for example: the water yield of cutting fluid is excessive or hydraulic pressure is excessive or cutting particle during less than 0.15mm, existing dust guard 90 pollutes bearing with regard to easy generation foreign matter penetration phenomenon, be accumulated to a certain amount of after, can take place just that bearing wear was lost efficacy and problems such as smoothness are rotated in influence.
Summary of the invention
Have the tool machine spindle dust guard now because the manufacturing process problem causes the not enough and restriction in the water proof and dust proof effect for solving, main purpose of the present invention is to provide a kind of processing method of tool machine spindle dust guard and the tool machine spindle of tool dust guard, the present invention with the end cap of dust guard and dust cap after turning machine-shaping, carry out surperficial cure process in regular turn, antirust processing and precise finiss are handled, end cap and dust cap can be minimized to the scope of 0.002mm to 0.01mm in the fit-up gap of end face direction, significantly improve the water proof and dust proof effect of tool machine spindle, the restriction that solves existing dust guard is with not enough.
The objective of the invention is to adopt following technical scheme to realize.
The processing method of the tool machine spindle dust guard that proposes according to the present invention, its procedure of processing comprises:
Turning machine-shaping, go out assembling timing abuts mutually and contour shape is complementary an end cap and a dust cap with fine turning lathe turning machine-shaping, described end cap is provided with one with first junction surface of concentric mode around setting, and described dust cap is provided with second junction surface at described first junction surface of a coupling fit;
The surface cure process is carried out cure process to the outer surface of described end cap and described dust cap, forms a hardened layer at the outer surface of described end cap and described dust cap;
Precise finiss is handled, and adopts the means of precise finiss, carries out precise finiss for the hardened layer of described end cap and described dust cap and handles, and accurately controls the flatness and the precision of hardened layer;
Finished product, described end cap and described dust cap that contour shape is complementary abut assembling mutually, constitute the dust guard that applies to tool machine spindle.
Wherein, described outer surface cure process is to adopt induction hardening method, acieration, nitriding or soft nitriding.
Preferably, carry out antirust treatment step after finishing surperficial cure process, described antirust treatment step employing protective film coating mode is carried out antirust processing to the hardened layer of described end cap and described dust cap.
Preferably, described antirust processing is to adopt electrodeposited chromium method, chemical nickel method, soft nitriding or organo silane coupling agent method.
The present invention also comprises a kind of tool machine spindle of tool dust guard, and it comprises:
One axle bed;
One axostylus axostyle, it places rotationally and is incorporated into described axle bed;
One end cap, it is in conjunction with being arranged at described axle bed end and being provided with a trepanning that passes through for described axostylus axostyle in the centre position, and described end cap is provided with one first junction surface towards described main shaft, and is provided with first hardened layer of handling once overcure and precise finiss at outer surface; And
One dust cap, it is in conjunction with being arranged at described axostylus axostyle and abutting described end cap, described dust cap is provided with described first junction surface of coupling fit, one second junction surface, and be provided with second hardened layer of handling once overcure and precise finiss, formation one gap between described first junction surface and described second junction surface at outer surface.
Wherein, described first junction surface be towards described main shaft with concentric mode spacer ring around convexing with one first balk ring and one second balk ring, and between described first, second balk ring, form a separate slot; Described second junction surface is to be arranged with one first annular groove, a bulge loop and one second annular groove towards described first junction surface with concentric mode spacer ring, and described first balk ring, bulge loop and second balk ring align and be intercalated in corresponding described first annular groove, separate slot and second annular groove.
Wherein, described first balk ring and second balk ring are arranged to the potential difference form of step shape, and the outside inwall of described first balk ring and described separate slot is made as gradually wealthy skewed form outwardly.
Preferably, described end cap and described dust cap are 0.002mm to 0.01mm in the gap of end face direction.
Preferably, described end cap and described dust cap are 0.003mm to 0.005mm in the gap of end face direction.
Preferably, described first hardened layer and second hardened layer are the hardened layers of tool antirust function.
The processing method of tool machine spindle dust guard proposed by the invention and the tool machine spindle of tool dust guard, the beneficial effect that can obtain comprises:
1, the present invention with the end cap of labyrinth type dust guard and dust cap after turning machine-shaping, further through processing such as overcure, antirust and precise finisses, effectively end cap and dust cap are minimized to the scope of 0.002mm to 0.01mm in the fit-up gap of end face direction, significantly improve the water proof and dust proof effect of tool machine spindle, effectively guarantee the smoothness and the security of tool machine spindle running.
2, the present invention is after end cap and dust cap turning machine-shaping, form the hardened layer that hardness increases through cure process and in the surface, because the hardness of hardened layer is enough big, the foreign matter of invading can be pulverized, cooperate centrifugal force that rotation produces and cyclone and discharge, effectively promote the usefulness such as dustproof and anti-foreign matter intrusion of dust guard.
3, end cap of the present invention with dustproof be placed on turning machine-shaping after, handle through precise finiss, can accurately control the flatness and the precision on the surface of end cap and dust cap.
4, end cap of the present invention with dustproof be placed on turning machine-shaping after, through antirust processing, even if toolroom machine uses (for example: have a holiday or conversion work) for a long time, still can avoid end cap and dust cap to get rusty and stick together stuck phenomenon, the durability and the practicality of lifting dust guard.
5, the present invention forms the labyrinth type water proof and dust proof mechanism of the concavo-convex coupling of twice between end cap and dust cap, can effectively guarantee the water proof and dust proof effect of tool machine spindle.
Description of drawings
Fig. 1 is a procedure of processing flow chart of the present invention.
Fig. 2 is the combination generalized section of tool machine spindle of the present invention.
Fig. 3 is the composition component decomposition map of dust guard of the present invention.
Fig. 4 is the combination section of dust guard of the present invention.
Fig. 5 is the combination generalized section of existing rotary main shaft.
Fig. 6 is the combination section of existing tool machine spindle.
The primary clustering symbol description
Figure BSA00000538531600041
Figure BSA00000538531600051
The specific embodiment
Following conjunction with figs. and the preferred embodiments of the present invention, further setting forth the present invention is to reach the technological means that predetermined purpose is taked.
The preferred embodiment of the processing method of tool machine spindle dust guard provided by the present invention as shown in Figure 1, its procedure of processing comprises: steps such as turning machine-shaping, surperficial cure process, antirust processing and precise finiss processing, to produce the finished product to dust guard shown in Figure 4 as Fig. 2; Wherein:
Turning machine-shaping, it goes out assembling timing abuts mutually and contour shape is complementary an end cap 10 and a dust cap 20 with fine turning lathe turning machine-shaping, please cooperate and consult Fig. 3 and shown in Figure 4, end cap 10 is provided with one first junction surface in the outer face towards dust cap 20, first junction surface is around convexing with one first balk ring 14 and one second balk ring 15, formation one separate slot 16 between first, second balk ring 14,15 with concentric mode spacer ring; Accordingly, dust cap 20 is provided with one at the inner face towards end cap 10 can mate cover should second junction surface at first junction surface, this second junction surface is around being concaved with one first annular groove 23 and one second annular groove 24 with concentric mode spacer ring, and one be positioned at first, second annular groove 23, bulge loop 25 between 24, first, second annular groove 23,24 specification is slightly larger than corresponding first, second balk ring 14,15, with when assembling, for first, second balk ring 14,15 and bulge loop 25, align and be intercalated in corresponding first, second annular groove 23,24 and separate slot 16, and first, second balk ring 14,15 and bulge loop 25 and corresponding first, second annular groove 23,24 and separate slot 16 between form a narrow and small gap, can avoid producing contact friction between dust cap 20 and the end cap 10;
The surface cure process, it adopts induction hardening method (Induction hardening), acieration (Carburizing), nitriding (Nitriding) or soft nitriding technological means such as (Tufftride), outer surface to end cap 10 and dust cap 20 carries out cure process, possesses a hardened layer C of enough hardness in the end cap 10 and the outer surface formation of dust cap 20;
Antirust processing, it adopts the technological means of protective film coating, for example: electrodeposited chromium method (Electroplating of chrome), chemical nickel method (Electroless Nickel plating), soft nitriding (Softnitriding) or organo silane coupling agent method (Silane Coupling Agents) further allow the hardened layer C of end cap 10 and dust cap 20 possess antirust function;
Precise finiss is handled, and it adopts the means of precise finiss, carries out precise finiss for the hardened layer C of end cap 10 and dust cap 20 and handles, and accurately controls flatness and the precision of hardened layer C, allows the gap between end cap 10 and the dust cap 20 minimize;
Finished product through procedure of processings such as aforementioned turning machine-shaping, surperficial cure process, antirust processing and precise finiss processing, is produced the finished product of tool machine spindle dust guard.In when assembling, shown in Fig. 2 and 3, utilize end cap 10 that contour shape is complementary and dust cap 20 to abut mutually and organize and constitute the labyrinth type dust guard that applies to tool machine spindle; Wherein, the gap that comprises two kinds of directions such as radial direction and end face direction between end cap 10 and the dust cap 20, utilize processing method of the present invention, can allow end cap 10 and the dust cap 20 of dust guard in the fit-up gap of end face direction is arranged on the scope of 0.002mm to 0.01mm, and be the best with the scope of 0.003mm to 0.005mm, significantly improve the water proof and dust proof and the rust-proof effect of rotary main shaft, effectively guarantee the smoothness and the security of tool machine spindle running.
Extremely shown in Figure 4 as Fig. 2; it discloses a kind of tool machine spindle of tool dust guard; this tool machine spindle includes an axle bed 60, and places the CD-ROM drive motor 70 that the axostylus axostyle 50, that is incorporated into axle bed 60 connects drive shaft rod 50 rotationally; and one be arranged at axostylus axostyle 50 outwardly the processing end and the dust guard between the axle bed 60; this dust guard is arranged between the axostylus axostyle 50 processing end and axle bed 60 outwardly; invade rotary main shaft inside, the smoothness and the security of 50 runnings of protection axostylus axostyle to prevent foreign matters such as metal fines, dust and turning liquid.
Aforesaid dust guard comprises that one group abuts and an end cap 10 and a dust cap 20 that contour shape is complementary mutually; Wherein:
End cap 10 is in conjunction with being arranged at axle bed 60 ends and being provided with a trepanning 11 that passes through for axostylus axostyle 50 in the centre position, and end cap 10 is provided with one first junction surface towards main shaft 50, and is provided with the first hardened layer C that handles once overcure and precise finiss at outer surface; Axial direction with parallel trepanning 11, annular capping at end cap 10 has provided a plurality of fixing holes 12 at interval, can utilize a plurality of bolts 62 to pass corresponding fixing hole 12 and be incorporated into a plurality of screws 63 that are arranged on axle bed 60 end faces with screw thread, end cap 10 firmly is mounted on the end of axle bed 60, certainly end cap 10 also can directly be incorporated into the end of axle bed 60 with screw thread, and the present invention does not do specific restriction;
Aforesaid end cap 10 convexes with one at the inner face towards axle bed 60 inside can push against supporting of bearing 61 portion 13 of pulling, and be provided with one first junction surface in outer face towards axle bed 60 outsides, first junction surface around convexing with one first balk ring 14 and one second balk ring 15, forms a separate slot 16 with concentric mode spacer ring between first, second balk ring 14,15; In the preferred embodiment as shown in the figure, the internal diameter of first balk ring 14 is greater than second balk ring 15, and first, second balk ring 14,15 is arranged to the potential difference form of step shape according to the axial direction of trepanning 11, and the outside inwall of first balk ring 14 and separate slot 16 is made as gradually wealthy skewed design outwardly;
Dust cap 20 is in conjunction with being arranged at axostylus axostyle 50 processing ends and abutting end cap 10, dust cap 20 is provided with one second junction surface cover should first junction surface, and be provided with the second hardened layer C that handles once overcure and precise finiss, formation one gap between this first junction surface and this second junction surface at outer surface; Dust cap 20 forms an inner threaded surface 21 in the centre position, can be with screw thread in conjunction with being fixed in the set external thread part 51 of axostylus axostyle 50 processing ends, and be arranged at intervals with two working holes 22 at dust cap 20 end face outwardly, can provide corresponding tool rotation dust cap 20, to be convenient to the installation or removal of dust cap 20;
Corresponding to first of aforementioned end cap 10, second balk ring 14,15, second junction surface with concentric mode spacer ring around being concaved with one first annular groove 23 and one second annular groove 24, first, second annular groove 23,24 specification is slightly larger than corresponding first, second balk ring 14,15, with when installing and using, for first, second balk ring 14,15 and bulge loop 25, align and be intercalated in corresponding first, second annular groove 23,24 and separate slot 16, and first, second balk ring 14,15 and bulge loop 25 and corresponding first, second annular groove 23,24 and separate slot 16 between form a narrow and small gap, to avoid producing contact friction between dust cap 20 and the end cap 10; In preferred embodiment as shown in the figure, corresponding to the structure configuration of end cap 10, first, second annular groove 23,24 is arranged to the potential difference form of step shape, and the inboard inwall of first annular groove 23 is made as skewed;
As Fig. 2 and shown in Figure 4, the end cap 10 and the dust cap 20 that utilize contour shape to be complementary, group constitutes a kind of labyrinth type dust guard that applies to tool machine spindle.
The above only is the preferred embodiments of the present invention, be not that the present invention is done any pro forma restriction, though the present invention discloses as above with preferred embodiment, yet be not in order to limit the present invention, any those skilled in the art, in the scope that does not break away from technical solution of the present invention, should utilize the technology contents of above-mentioned announcement to make a little change or be modified to the equivalent embodiment of equivalent variations, in every case be the content that does not break away from technical solution of the present invention, according to technical spirit of the present invention to any simple modification that above embodiment did, equivalent variations and modification all still belong in the scope of technical solution of the present invention.

Claims (10)

1. the processing method of a tool machine spindle dust guard is characterized in that, its procedure of processing comprises:
Turning machine-shaping, go out assembling timing abuts mutually and contour shape is complementary an end cap and a dust cap with fine turning lathe turning machine-shaping, described end cap is provided with one with first junction surface of concentric mode around setting, and described dust cap is provided with second junction surface at described first junction surface of a coupling fit;
The surface cure process is carried out cure process to the outer surface of described end cap and described dust cap, forms a hardened layer at the outer surface of described end cap and described dust cap;
Precise finiss is handled, and adopts the means of precise finiss, carries out precise finiss for the hardened layer of described end cap and described dust cap and handles, and accurately controls the flatness and the precision of hardened layer;
Finished product, described end cap and described dust cap that contour shape is complementary abut assembling mutually, constitute the dust guard that applies to tool machine spindle.
2. the processing method of tool machine spindle dust guard according to claim 1 is characterized in that, described outer surface cure process is to adopt induction hardening method, acieration, nitriding or soft nitriding.
3. the processing method of tool machine spindle dust guard according to claim 1 and 2; it is characterized in that; carry out antirust treatment step after finishing surperficial cure process, described antirust treatment step employing protective film coating mode is carried out antirust processing to the hardened layer of described end cap and described dust cap.
4. the processing method of tool machine spindle dust guard according to claim 3 is characterized in that, described antirust processing is to adopt electrodeposited chromium method, chemical nickel method, soft nitriding or organo silane coupling agent method.
5. the tool machine spindle of a tool dust guard is characterized in that, comprising:
One axle bed;
One axostylus axostyle, it places rotationally and is incorporated into described axle bed;
One end cap, it is in conjunction with being arranged at described axle bed end and being provided with a trepanning that passes through for described axostylus axostyle in the centre position, and described end cap is provided with one first junction surface towards described main shaft, and is provided with first hardened layer of handling once overcure and precise finiss at outer surface; And
One dust cap, it is in conjunction with being arranged at described axostylus axostyle and abutting described end cap, described dust cap is provided with described first junction surface of coupling fit, one second junction surface, and be provided with second hardened layer of handling once overcure and precise finiss, formation one gap between described first junction surface and described second junction surface at outer surface.
6. the tool machine spindle of tool dust guard according to claim 5, it is characterized in that, described first junction surface be towards described main shaft with concentric mode spacer ring around convexing with one first balk ring and one second balk ring, and between described first, second balk ring, form a separate slot; Described second junction surface is to be arranged with one first annular groove, a bulge loop and one second annular groove towards described first junction surface with concentric mode spacer ring, and described first balk ring, bulge loop and second balk ring align and be intercalated in corresponding described first annular groove, separate slot and second annular groove.
7. the tool machine spindle of tool dust guard according to claim 6, it is characterized in that, described first balk ring and second balk ring are arranged to the potential difference form of step shape, and the outside inwall of described first balk ring and described separate slot is made as gradually wealthy skewed form outwardly.
8. according to the tool machine spindle of claim 5 or 6 or 7 described tool dust guards, it is characterized in that described end cap and described dust cap are 0.002mm to 0.01mm in the gap of end face direction.
9. the tool machine spindle of tool dust guard according to claim 8 is characterized in that, described end cap and described dust cap are 0.003mm to 0.005mm in the gap of end face direction.
10. the tool machine spindle of tool dust guard according to claim 8 is characterized in that, described first hardened layer and second hardened layer are the hardened layers of tool antirust function.
CN2011101983054A 2011-02-25 2011-07-15 Method for processing dustproof device of tool machine main shaft and tool machine main shaft having dustproof device Pending CN102267045A (en)

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JP5941086B2 (en) * 2014-03-25 2016-06-29 ファナック株式会社 Liquid-proof structure of electronic equipment
TWI574774B (en) * 2015-03-04 2017-03-21 Spindle structure
TWI644754B (en) * 2017-09-08 2018-12-21 承紘有限公司 Fixation mechanism for spindle of working machine

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Application publication date: 20111207