The dissolving pan and the dissolving method thereof that in a kind of rosin production link, use
Technical field
The present invention relates to the dissolving pan and the dissolving method thereof that in a kind of rosin production link, use.
Background technology
It is that every pot of rosin, turpentine oil, water, oxalic acid add in dissolving pan in proportion that traditional rosin dissolves, after dissolving by steam, fat liquid is transported to high-order transition pot, then enters clarifying kettle stratification, after the acid water of draining, middle level fat liquid, clean fat liquid enters boiler distillation.Use oxalic acid to lose lustre to rosin.
In this process, each dissolving pan reaction all will again be added oxalic acid and can discharge the water that a large amount of acidity is stronger, if these acid solutions are directly disposed in environment and pollute, cause enterprise's pollution treatment to have high input, cause public interest and company interest impaired in pairs.
Specifically, as shown in Figure 1, traditional dissolving pan comprises coarse filtration sieve plate 1, bottom discharge pipe 2, binder steam pipe 3, the first visor 51, the second visor 52, Triple view mirror 53, thermometer 6, dissolved vapor pipe 7 and evacuation port 8.A certain proportion of rosin, turpentine oil, water and oxalic acid are put into dissolving pan, then by dissolved vapor pipe 7, passing into steam dissolves, treat the complete liquefy of rosin, and can in dissolving pan, form successively from top to bottom liquid rosin layer 13, oxalic acid solution layer 12 and solid impurity layer 11, wherein solid impurity layer 11 is positioned on coarse filtration sieve plate 1.Then, turn off dissolved vapor, the high steam by binder steam pipe 3 by liquid rosin and the complete liquid such as oxalic acid solution of unreacted bottom discharge pipe 2 force feeds by being positioned at dissolving pan bottom to high-order transition pot, then enter clarifying kettle stratification, the clean fat liquid after the acid water of draining, middle level fat liquid enters boiler distillation.
Summary of the invention
The present invention has designed dissolving pan and the dissolving method thereof using in a kind of rosin production link, and the technical problem of its solution is:
(1) in existing rosin production process, the oxalic acid in dissolving pan fails to make full use of and react, and should directly be discharged in environment containing acid expense liquid, easily causes environmental pollution;
(2) traditional dissolving pan rosin out can come in contact with solid impurity, causes the rate of recovery problem on the low side of rosin.
In order to solve the technical problem of above-mentioned existence, the present invention has adopted following scheme:
The dissolving pan using in a kind of rosin production link, comprise dissolving pan pot body, coarse filtration sieve plate, dissolved vapor pipe, binder steam pipe and evacuated tube, described coarse filtration sieve plate is positioned at described dissolving pan bottom of pot body, the mouth of pipe of described dissolved vapor pipe is positioned at the below of described coarse filtration sieve plate, also comprise top discharge nozzle, the mouth of pipe of described top discharge nozzle is positioned at the oxalic acid solution layer top of stratification after dissolving.
Further, described top discharge nozzle comprises vertical tube and horizontal tube, and a plurality of discharge openings distribute below described horizontal tube.
Further, the diameter of described discharge opening is 5 millimeters.
Further, a bottom discharge pipe is also set, one end mouth of pipe of described bottom discharge pipe is arranged on the below of described coarse filtration sieve plate, and its other end is communicated with high-order transition pot.
Further, on described dissolving pan pot body, be provided with a plurality of observation visors.
Further, below described dissolving pan pot body, be also provided with slag notch.
Further, on described dissolving pan pot body, be provided with thermometer.
The dissolving pan using in this rosin production link and dissolving method thereof are compared with existing dissolving pan, have following beneficial effect:
(1) the present invention is due to by arranging top discharge nozzle at oxalic acid solution layer top, make only dispensing liquid rosin of top discharge nozzle, and oxalic acid solution is continued to be retained in dissolving pan, thereby the oxalic acid solution in dissolving pan can reuse, reduced on the one hand the use amount of oxalic acid, also avoid oxalic acid solution to be directly discharged in environment, caused environmental pollution simultaneously.
(2) the present invention is due to liquid rosin is directly exported by top discharge nozzle, changed the pattern that conventional liquid rosin extrudes by bottom discharge pipe, the possibility of having avoided liquid rosin and solid impurity layer to come in contact, thereby the rosin quality obtaining in high-order transition pot is improved greatly, in the impurity of simultaneously discharging, the content of rosin also reduces greatly, has greatly improved rosin conversion ratio.
(3) the present invention also due between the oxalic acid in dissolving pan and rosin for exothermic reaction, when retaining oxalic acid solution, also preserved heats a large amount of in dissolving pan, for again reacting, provide energy, reduced the demand of vapours, reduced carbon emission.
Accompanying drawing explanation
Fig. 1 is the structural representation of the dissolving pan that uses in existing rosin production link;
Fig. 2 is material hierarchy after completion of the reaction in the dissolving pan using in rosin production link of the present invention;
Fig. 3 is the structural representation of the dissolving pan that uses in rosin production link of the present invention.
Description of reference numerals:
1-coarse filtration sieve plate; 2-bottom discharge pipe; 3-binder steam pipe; 4-top discharge nozzle; 41-vertical tube; 42-horizontal tube; 43-discharge opening; The 51-the first visor; The 52-the second visor; The 53-the Triple view mirror; 6-thermometer; 7-dissolved vapor pipe; 8-evacuated tube; 9-slag notch; 11-solid impurity layer; 12-oxalic acid solution layer; 13-liquid rosin layer.
The specific embodiment
Below in conjunction with Fig. 2 and Fig. 3, the present invention will be further described:
The dissolving pan using in a kind of rosin production link, comprise dissolving pan pot body, coarse filtration sieve plate 1, dissolved vapor pipe 7, binder steam pipe 3, top discharge nozzle 4 and evacuated tube 8, coarse filtration sieve plate 1 is positioned at dissolving pan bottom of pot body, the mouth of pipe of dissolved vapor pipe 7 is positioned at the below of coarse filtration sieve plate 1, and the mouth of pipe of top discharge nozzle 4 is positioned at oxalic acid solution layer 12 top of stratification after dissolving.Like this structure, makes 4 of the top discharge nozzles can dispensing liquid rosin, and the complete oxalic acid solution of unreacted can continue to be retained in dissolving pan, and for again reacting.The result of bringing is: reduce on the one hand the use amount of oxalic acid, also avoid oxalic acid solution to be directly discharged in environment, caused environmental pollution simultaneously.
Top discharge nozzle 4 comprises vertical tube 41 and horizontal tube 42, horizontal tube 42 a plurality of discharge openings 43 that distribute below.The diameter of discharge opening 43 is 5 millimeters.Horizontal tube 42 is positioned at the middle and lower part of liquid rosin layer 13, can be as much as possible to high-order transition pot, carry the liquid rosin of quality better, simultaneously horizontal tube 42 and horizontal tube 42 top and bottom are provided with that a plurality of discharge openings 43 can 4 efficiency improve greatly so that liquid rosin enters top discharge nozzle, have also improved the efficiency of carrying rosin to high-order transition pot.
In addition, the dissolving pan the present invention relates at least comprises 3 visors, first visor 51 on top is to observe boiling situation, the rosin liquid of boiling can not surpass the first visor 51, the second visor 52 is material metering visors, Triple view mirror 53 is visors of observing fat liquid and water stratification, during upper part discharge port discharging, observes and uses.
The operation principle of this dissolving pan is as follows:
Step 1, carry out first pot of dissolving:
Add according to a certain percentage water, oxalic acid, solid-state rosin and dissolve with turpentine oil to dissolving pan, open dissolved vapor pipe 7 and discharge dissolved vapor, solution temperature is controlled at 90 ℃-96 ℃, when observing solid-state rosin dissolving for liquid state completely from the first visor 51, close dissolved vapor, only put 3-5 minutes and close evacuated tube 8, open binder steam pipe 3 and discharge binder steam, open the valve on top discharge nozzle 4, adopt the mode of malleation binder or vacuum intake that liquid rosin is delivered in high-order transition pot;
Step 2, second pot to N pot dissolves:
Liquid rosin has been pressed, open evacuated tube 8 and reduce pressure in dissolving pan, add again solid-state rosin and dissolving turpentine oil, need not add water and oxalic acid, open dissolved vapor pipe 7 and discharge dissolved vapor, solution temperature is controlled at 90 ℃-96 ℃, when observing solid-state rosin dissolving for liquid state completely from the first visor 51, close dissolved vapor, only put 3-5 minutes and close evacuated tube 8, open binder steam pipe 3 and discharge binder steam, open the valve on top discharge nozzle 4, adopt the mode of malleation binder or vacuum intake that liquid rosin is delivered in high-order transition pot;
Technique in repeating step 2, until when recording oxalic acid solution pH value in dissolving pan and can not again react;
After step 3, N pot material have been pressed, open evacuated tube 8, add water to the second visor 52, open dissolved vapor pipe 7 and discharge dissolved vapor, solution temperature is controlled at 90 ℃-96 ℃, close dissolved vapor to when more than 95 ℃, only put 3-5 minutes, open binder steam pipe 3 and discharge binder steam, open the valve on top discharge nozzle 4, after delivering to high-order transition pot containing the material of rosin, close again upper part discharge port valve, open the valve on bottom discharge pipe 2, hydraulic pressure, to high-level boiler, is finally slagged tap by slag notch 9.
In addition, in step 1, adding the mass ratio of solid-state rosin and water can be 5:1.
By reference to the accompanying drawings the present invention has been carried out to exemplary description above; obvious realization of the present invention is not subject to the restrictions described above; as long as the various improvement that adopted method design of the present invention and technical scheme to carry out; or without improving, design of the present invention and technical scheme are directly applied to other occasion, all in protection scope of the present invention.