CN102258911B - Device for purification industrial cooling liquid - Google Patents
Device for purification industrial cooling liquid Download PDFInfo
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- CN102258911B CN102258911B CN 201110140990 CN201110140990A CN102258911B CN 102258911 B CN102258911 B CN 102258911B CN 201110140990 CN201110140990 CN 201110140990 CN 201110140990 A CN201110140990 A CN 201110140990A CN 102258911 B CN102258911 B CN 102258911B
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- water tank
- scraper plate
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Abstract
The invention discloses a device for purification industrial cooling liquid, comprising a buffering water inlet tank, a plurality of groups of filtering devices and a scraper chain deslagging device, wherein each filtering device comprises a rolling cage filtering device, a magnetic rolling adsorption device and an auger-type deslagging device; liquid waste grinded by a machine tool group is introduced to the buffering water inlet tank through a liquid waste pipeline; and a plurality of circular cage-type rotating filtering cylinders are installed in the buffering water inlet tank. After being filtered by a fine stainless steel filtering screen on the circular cage-type rotating filtering cylinders, waste cooling liquid is introduced to a built-in hollow transmission main shaft and drained into a liquid-purifying box through a water outlet sleeve for recycling. A powerful magnetic roller is installed above each circular cage-type rotating filtering cylinder and used for adsorbing iron impurities by utilizing strong magnetism and connected with the auger-type deslagging device through a scraper board, and slag is discharged outside the buffering water inlet tank through auger rotation. The invention has the characteristics of low manufacturing cost, favorable use effect, strong environmental conservation, simple and practical structure, recycling of the cooling liquid and the like and is particularly suitable for grinding and machining the machine tool group in a large scale, has large filtering flow rate, is recycled and has remarkable energy-saving effect.
Description
Technical field
Industrial cooling fluid clearing machine device of the present invention is a kind ofly in mechanical processing industry the solid particulate matter in the employed cooling fluid of grinding machine and impurity thereof to be carried out solid, liquid and separate the industrial cooling fluid filtering and purifying with feature of environmental protection that the cooling fluid that reclaims can be recycled.
Background technology
Current domestic in the machining production process, for required precision height, the hard component of machine of material, all need adopt grinding, owing to can produce high temperature during grinding, surface of the work is damaged, so in mechanical processing process, must use cooling fluid, the granule foreign that comes off of abrasive material and metal surface is all fallen within the cooling fluid.Cooling fluid is because long-time the use, and impurity increases gradually, makes the cooling fluid contamination and deterioration, re-uses to the quality of institute's product processed and part, precision etc. to be exerted an influence.For guaranteeing the accuracy of manufacture of product, must often change cooling fluid, the production cost of enterprise also increases thereupon.And industrial cooling fluid, mostly being organic compound and forming, it is difficult that the discharging of discarded cooling fluid and handling all compare, and can cause environmental pollution, so enterprise all wishes to seek a kind of method and addresses these problems.Filter plant that present most of enterprise adopts, materials such as most filter cores that wound the line with filter bag, nonwoven filter cloth, line gap purify.Though can reach the purpose of removing liquid impurity, auxilliary material consumption is very big, and above-mentioned used filter material, all belongs to the chemical fibre goods, not recyclable and repeated use after using.Because the chemical fibre goods after discarded, the natural degradation ability is lower, and it is bigger to deal with difficulty.Higher because of chemical fibre goods use cost, both wasted the petrochemical industry resource, can cause secondary pollution to natural environment again.In addition, the structure of a traditional machine one water tank one magnetic filter device, power consumption is big.So developing a kind of novel industrial coolant purification system is very necessary to overcome existing problem.
Summary of the invention
Be to solve the problems referred to above that prior art exists, the present invention will design and a kind ofly both the solid particulate matter in the cooling fluid and impurity thereof can be carried out solid, liquid and separate, again the industrial coolant purification system that the cooling fluid that reclaims can be recycled and can save energy.
To achieve these goals, technical scheme of the present invention is as follows: a kind of industrial coolant purification system comprises the buffering inlet water tank, organizes filter and flight chain slag-draining device more; Described many group filters are installed in the top of buffering inlet water tank side by side, and described flight chain slag-draining device comprises horizontal segment and ascent stage, and horizontal segment is positioned at the bottom of buffering inlet water tank, and the ascent stage is positioned at outside the buffering inlet water tank casing right side;
Described filter comprises that rolling cage filter, magnetic rolls adsorbent equipment and strand cage slag-draining device;
The described cage filter that rolls comprises large carrying food-basket formula cartridge filter, meticulous stainless steel screen pack, transmission main shaft, transmission speed reducer, driving chain, sprocket wheel sealing device, straight elbow lower contact and goes out water jacket, meticulous stainless steel screen pack is contained on the large carrying food-basket formula cartridge filter, constitutes the housing of large carrying food-basket formula cartridge filter, and the two ends of large carrying food-basket formula cartridge filter are installed on the buffering inlet water tank casing by transmission main shaft; One end of described transmission main shaft is equipped with spindle sprocket, spindle sprocket connects and composes transmission system with magnetic roller chain wheel, strand cage sprocket wheel, reductor sprocket wheel, tensioner sprocket wheel successively by driving chain, and the direction of rotation of the direction of rotation of magnetic roller chain wheel and spindle sprocket on the contrary, all the direction of rotation with spindle sprocket is identical for the direction of rotation of all the other sprocket wheels; Described transmission main shaft is hollow shaft, a side, the other end that the one end is installed in buffering inlet water tank casing by the sprocket wheel sealing device be by going out the opposite side that water jacket is installed in buffering inlet water tank casing, goes out water jacket and be connected to the outside of buffering inlet water tank casing by straight elbow top connection, straight elbow and straight elbow lower contact and link to each other with clean liquid case;
Described magnetic rolls adsorbent equipment and comprises that magnetic rolls, the magnetic roller chain is taken turns and magnetic rolls holder, magnetic rolls holder and is installed on the buffering inlet water tank casing, is positioned on the horizontal line on transmission main shaft right side, magnetic rolls and is installed in large carrying food-basket formula cartridge filter right side top and rolls holder by magnetic and fix by magnetic force direction, and magnetic rolls the distance that keeps technological requirement with large carrying food-basket formula cartridge filter; Magnetic roller chain wheel is done backward rotation by driving chain and large carrying food-basket formula cartridge filter;
Described strand cage slag-draining device comprises strand cage, strand cage sprocket wheel, strand cage bearing and scraper plate, the strand cage is installed in the right side that magnetic rolls, the strand cage is equipped with connecting plate near the side that magnetic rolls, connecting plate is connected with the fixation side of scraper plate, the active side of scraper plate is rolled near magnetic, scrape in the strand cage when magnetic rolls the impurity that by scraper plate magnetic is rolled absorption when rotating, the strand cage is discharged slag by rotating;
Described flight chain slag-draining device, comprise cycloid speed reducer, clutch apparatus, main flight chain, main scraper plate and main scraper plate power transmission shaft, clutch apparatus is installed on the clutch fast pulley at top of flight chain slag-draining device ascent stage, sprocket wheel A on the cycloid speed reducer drives sprocket wheel B by chain and rotates, sprocket wheel B is installed in an end of main scraper plate power transmission shaft, drive main flight chain by main scraper plate power transmission shaft and rotate, postpone and rush in circulation drive transfer deslagging in the tank box thereby drive main scraper plate.
Many group filters of the present invention are 2-10 group filters, determine according to pending cooling liquid measure.
Magnetic of the present invention rolls inwall and is lined with the half-turn magnetic material.
Meticulous stainless steel screen pack of the present invention is the hyperfine stainless steel screen pack of multilayer.
Compared with prior art, the characteristics and the remarkable result that have of the present invention is as follows:
1, the present invention adopts rolls the cage filter, for guaranteeing filtering accuracy, adopt the high-strength stainless steel screen pack, this netting gear has characteristics such as acidproof, alkaline-resisting, corrosion-resistant, wear-resistant, is used for removing 99% fine particle, because screen pack is cycle of rotation, life cycle is long, the back replacing of cancelling is simple to operation, and also recyclable utilization cuts the waste.
2, magnetic of the present invention rolls adsorbent equipment, can extremely effectively solve absorption and the obstruction of impurity particle on large carrying food-basket formula cartridge filter after the anti-cleaning, has cancelled traditional anti-cleaning flushing.
3, strand cage slag-draining device of the present invention, can be effectively with scraper plate connect magnetic roll strike off magnetic roll strong magnetic attached roll impurity particle thing on the cage filter, solve the obstruction of rolling the cage filter, make filter smooth and easy.Transmission by the strand cage is discharged to impurity outside the buffering inlet water tank.
4, flight chain slag-draining device of the present invention can effectively go out to cushion outside the inlet water tank through the circulation drive transfer with the impurity that is deposited in buffering inlet water tank bottom.Make the interior waste liquid impurity of buffering inlet water tank through dual deslagging, can guarantee the filtration cooling fluid of big flow.
5, the present invention can keep recycling for a long time in mechanical processing process through cooling fluid behind the fine filtering, changes number of times thereby reduce cooling fluid, and saving production cost keeps the product precision, improves the performance of enterprises.
6, the present invention can be according to the cooling liquid measure of production scene needs processing, the capacity of buffering inlet water tank and the group number of filter are set, be particularly suitable for the production scene to the focusing on of cooling fluid, can be widely used in the supporting use equipment that all kinds of mechanical processing process must use cooling fluid equipment.
A most of machine one water tank that adopts of current domestic grinding machine, disposable filter, electric power are 1.2KW.As adopt concentrated circulating filtration of the present invention can keep supplying hundred equipment and use and cancellation water tank feed flow water pump and magnetic separator.By 100 calculating, general power is 120KW, and central fluid supply of the present invention to adopt water pump be dual-purpose one to be equipped with, normally use two to add three Rolling motors again as 7.5KW x 2=15KW, each 200W scrapes board motor 0.75KW, total 16KW, but saves energy is more than 7 times.By double shift calculating every day, 120KWx 16 hours=1920 degree electricity, and 16KW x 16 hours=256 degree electricity can be saved 1664 every day and spend electricity, calculate by 300 days that year, what are again? can reach hundreds of thousands unit.And the unit water tank calculates cooling fluid by 200 kilograms, normally change weekly once, separate unit will consume by 10 tons of 50 weeks calculating consumption every year, cooling fluid per ton is calculated as 60 kilograms of stostes by stoste 6% proportioning, stoste is worth 8000 yuan per ton, be calculated as 480 yuan, 100 can be calculated as 48000 yuan, and the present invention concentrates circulation can keep not changing more than 1 year water, only need regularly because of the consumption supplementing water, calculate by reducing by half and also can save more than 20000 yuan every year, and the water tank of 100 grinding machines and configuration thereof should be at 3500 yuan/platforms, ten thousand yuan of 100 x3500=35.In addition, equipment of the present invention is installed and is cancelled the unit cistern device.Purchasing water like this concentrates recycle unit almost just not spend.And because also not calculating of the manpower expense of operation saving automatically, energy-saving effect is remarkable thus.
7, the present invention is simple in structure, and long service life does not need anti-cleaning, can circulate for a long time continuously cooling fluid is carried out filtration, purification.
8, the multinomial novel structure design of the present invention's employing
8.1 adopt rotation to roll the cage filter, having solved does not have auxilliary material consumption.
8.2 adopt magnetic to roll the attached ferrous contaminants of the strong magnetic of structure utilization, solved the screen pack obstruction.
8.3 adopt strand cage slag-draining device, strike off the impurity particle that magnetic rolls absorption, be discharged in the outer reel tapping process of buffering inlet water tank moisture in the filtering slag, dry slag thing is discharged, reach environmental emission reduction.
8.4 adopt the scraper plate slag-draining device, strike off precipitated impurities in the buffering inlet water tank.
8.5 adopt the hyperfine stainless steel screen pack of multilayer cycle rotation, the filtering accuracy height.
Do not have auxilliary material consumption of filter 8.6 adopt, operating cost is low.
Description of drawings
The present invention has 5 width of cloth accompanying drawings, wherein:
Fig. 1 is industrial coolant purification system front view.
Fig. 2 is industrial coolant purification system side view.
Fig. 3 is industrial coolant purification system vertical view.
Fig. 4 is the enlarged drawing at A place among Fig. 1.
Fig. 5 is the enlarged drawing at B place among Fig. 2.
Among the figure: 1, cycloid speed reducer, 2, sprocket wheel A, 3, chain, 4, sprocket wheel B, 5, the clutch fast pulley, 6, main scraper plate power transmission shaft, 7, main flight chain, 9, buffering inlet water tank entrance, 11, reducer for doffer, 12, the reductor sprocket wheel, 13, the tensioner sprocket wheel, 14, spindle sprocket, 15, magnetic roller chain wheel, 16, strand cage sprocket wheel, 17, large carrying food-basket formula cartridge filter, 18, magnetic rolls, 19, the strand cage, 20, magnetic rolls holder, and 21, driving chain, 22, go out water jacket, 23, the sprocket wheel sealing device, 30, straight elbow top connection, 31, straight elbow, 32, straight elbow lower contact, 33, transmission main shaft.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further specified, shown in Fig. 1-5, a kind of industrial coolant purification system comprises the buffering inlet water tank, organizes filter and flight chain slag-draining device more; Described many group filters are installed in the top of buffering inlet water tank side by side, and described flight chain slag-draining device comprises horizontal segment and ascent stage, and horizontal segment is positioned at the bottom of buffering inlet water tank, and the ascent stage is positioned at outside the buffering inlet water tank casing right side;
Described filter comprises that rolling cage filter, magnetic rolls adsorbent equipment and strand cage slag-draining device;
The described cage filter that rolls comprises large carrying food-basket formula cartridge filter 17, meticulous stainless steel screen pack, transmission main shaft 33, transmission speed reducer 11, driving chain 21, sprocket wheel sealing device 23, straight elbow lower contact 32 and goes out water jacket 22, meticulous stainless steel screen pack is contained on the large carrying food-basket formula cartridge filter 17, constitutes the housing of large carrying food-basket formula cartridge filter 17, and the two ends of large carrying food-basket formula cartridge filter 17 are installed on the buffering inlet water tank casing by transmission main shaft 33; One end of described transmission main shaft 33 is equipped with spindle sprocket 14, spindle sprocket 14 connects and composes transmission system with magnetic roller chain wheel 15, strand cage sprocket wheel 16, reductor sprocket wheel 12, tensioner sprocket wheel 13 successively by driving chain 21, and the direction of rotation of the direction of rotation of magnetic roller chain wheel 15 and spindle sprocket 14 on the contrary, all the direction of rotation with spindle sprocket 14 is identical for the direction of rotation of all the other sprocket wheels; Described transmission main shaft 33 is hollow shafts, a side, the other end that the one end is installed in buffering inlet water tank casing by sprocket wheel sealing device 23 be by going out the opposite side that water jacket 22 is installed in buffering inlet water tank casing, goes out water jacket 22 and be connected to the outside of buffering inlet water tank casing by straight elbow top connection 30, straight elbow 31 and straight elbow lower contact 32 and link to each other with clean liquid case;
Described magnetic rolls that adsorbent equipment comprises that magnetic rolls 18, magnetic roller chain wheel 15 and magnetic roll holder 20, magnetic rolls holder 20 and is installed on the buffering inlet water tank casing, is positioned on the horizontal line on transmission main shaft 33 right sides, magnetic rolls 18 and is installed in large carrying food-basket formula cartridge filter 17 right sides tops and rolls holder 20 by magnetic and fix by magnetic force direction, and magnetic rolls 18 and keeps the distance of technological requirements with large carrying food-basket formula cartridge filter 17; Magnetic roller chain wheel 15 is done backward rotation by driving chain 21 and large carrying food-basket formula cartridge filter 17;
Described strand cage slag-draining device comprises strand cage 19, strand cage sprocket wheel 16, strand cage bearing and scraper plate, strand cage 19 is installed in magnetic and rolls 18 right side, strand cage 19 rolls a side of 18 near magnetic connecting plate is installed, connecting plate is connected with the fixation side of scraper plate, the active side of scraper plate rolls 18 near magnetic, scrape in the strand cage 19 when magnetic rolls 18 impurity that by scraper plate magnetic rolled 18 absorption when rotating, strand cage 19 is discharged slag by rotating;
Described flight chain slag-draining device, comprise cycloid speed reducer 1, clutch apparatus, main flight chain 7, main scraper plate and main scraper plate power transmission shaft 6, clutch apparatus is installed on the clutch fast pulley 5 at top of flight chain slag-draining device ascent stage, sprocket wheel A2 on the cycloid speed reducer 1 drives sprocket wheel B4 by chain 3 and rotates, sprocket wheel B4 is installed in an end of main scraper plate power transmission shaft 6, drive main flight chain 7 by main scraper plate power transmission shaft 6 and rotate, postpone and rush in circulation drive transfer deslagging in the tank box thereby drive main scraper plate.
Many group filters of the present invention are 2-10 group filters, determine according to pending cooling liquid measure.
Magnetic of the present invention rolls 18 inwalls and is lined with the half-turn magnetic material.
Meticulous stainless steel screen pack of the present invention is the hyperfine stainless steel screen pack of multilayer.
Operation principle of the present invention is as follows:
Useless cooling fluid is input to the buffering inlet water tank by the liquid back pipe road, after filtering by rotational circle cage cartridge filter 17, is drained into clean liquid case through the hollow water channel of transmission main shaft 33 through going out water jacket 22.Being delivered to the lathe group by water pump system from clean liquid case again recycles.Magnetic rolls the impurity on the powerful magnetic absorption of the 18 usefulness large carrying food-basket formula cartridge filter 17, and by with the backward rotation of large carrying food-basket formula cartridge filter 17 and by scraper plate slag being entered strand cage 19, strand cage 19 rotates slag is discharged to outside the buffering inlet water tank.The flight chain slag-draining device does cyclic rotation the precipitated impurities that will cushion in the inlet water tank by the main scraper plate power transmission shaft 6 of cycloid speed reducer 1 drive by flight chain 3 and is drained into residue receiving box.
Claims (4)
1. an industrial coolant purification system is characterized in that: comprise the buffering inlet water tank, organize filter and flight chain slag-draining device more; Described many group filters are installed in the top of buffering inlet water tank side by side, and described flight chain slag-draining device comprises horizontal segment and ascent stage, and horizontal segment is positioned at the bottom of buffering inlet water tank, and the ascent stage is positioned at outside the buffering inlet water tank casing right side;
Described filter comprises that rolling cage filter, magnetic rolls adsorbent equipment and strand cage slag-draining device;
The described cage filter that rolls comprises large carrying food-basket formula cartridge filter (17), meticulous stainless steel screen pack, transmission main shaft (33), transmission speed reducer (11), driving chain (21), sprocket wheel sealing device (23), straight elbow lower contact (32) and goes out water jacket (22), meticulous stainless steel screen pack is contained in the housing that large carrying food-basket formula cartridge filter (17) is gone up, constituted large carrying food-basket formula cartridge filter (17), and the two ends of large carrying food-basket formula cartridge filter (17) are installed on the buffering inlet water tank casing by transmission main shaft (33); One end of described transmission main shaft (33) is equipped with spindle sprocket (14), spindle sprocket (14) connects and composes transmission system with magnetic roller chain wheel (15), strand cage sprocket wheel (16), reductor sprocket wheel (12), tensioner sprocket wheel (13) successively by driving chain (21), and the direction of rotation of the direction of rotation of magnetic roller chain wheel (15) and spindle sprocket (14) on the contrary, all the direction of rotation with spindle sprocket (14) is identical for the direction of rotation of all the other sprocket wheels; Described transmission main shaft (33) is hollow shaft, a side, the other end that the one end is installed in buffering inlet water tank casing by sprocket wheel sealing device (23) be by going out the opposite side that water jacket (22) is installed in buffering inlet water tank casing, go out water jacket (22) by straight elbow top connection (30), straight elbow (31) and directly elbow lower contact (32) be connected to the outside of cushioning the inlet water tank casing and link to each other with clean liquid case;
Described magnetic rolls adsorbent equipment and comprises that magnetic rolls (18), magnetic roller chain wheel (15) and magnetic and rolls holder (20), magnetic rolls holder (20) and is installed on the buffering inlet water tank casing, is positioned on the horizontal line on transmission main shaft (33) right side, magnetic rolls (18) and is installed in large carrying food-basket formula cartridge filter (17) right side top and rolls holder (20) by magnetic and fix by magnetic force direction, and magnetic rolls the distance that (18) and large carrying food-basket formula cartridge filter (17) keep technological requirement; Magnetic roller chain wheel (15) is done backward rotation by driving chain (21) and large carrying food-basket formula cartridge filter (17);
Described strand cage slag-draining device comprises strand cage (19), strand cage sprocket wheel (16), strand cage bearing and scraper plate, strand cage (19) is installed in the right side that magnetic rolls (18), strand cage (19) is equipped with connecting plate near the side that magnetic rolls (18), connecting plate is connected with the fixation side of scraper plate, the active side of scraper plate is rolled (18) near magnetic, by scraper plate magnetic is rolled the impurity of (18) absorption when rotating and scrape in the strand cage (19) when magnetic rolls (18), strand cage (19) is discharged slag by rotating;
Described flight chain slag-draining device, comprise cycloid speed reducer (1), clutch apparatus, main flight chain (7), main scraper plate and main scraper plate power transmission shaft (6), clutch apparatus is installed on the clutch fast pulley (5) at top of flight chain slag-draining device ascent stage, sprocket wheel A(2 on the cycloid speed reducer (1)) drive sprocket wheel B(4 by chain (3)) rotate, sprocket wheel B(4) is installed in an end of main scraper plate power transmission shaft (6), drive main flight chain (7) by main scraper plate power transmission shaft (6) and rotate, postpone and rush in circulation drive transfer deslagging in the tank box thereby drive main scraper plate.
2. a kind of industrial coolant purification system according to claim 1 is characterized in that: described many group filters are 2-10 group filters, determine according to pending cooling liquid measure.
3. a kind of industrial coolant purification system according to claim 1, it is characterized in that: described magnetic rolls (18) inwall and is lined with the half-turn magnetic material.
4. a kind of industrial coolant purification system according to claim 1, it is characterized in that: described meticulous stainless steel screen pack is the hyperfine stainless steel screen pack of multilayer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110140990 CN102258911B (en) | 2011-05-27 | 2011-05-27 | Device for purification industrial cooling liquid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110140990 CN102258911B (en) | 2011-05-27 | 2011-05-27 | Device for purification industrial cooling liquid |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102258911A CN102258911A (en) | 2011-11-30 |
| CN102258911B true CN102258911B (en) | 2013-09-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110140990 Expired - Fee Related CN102258911B (en) | 2011-05-27 | 2011-05-27 | Device for purification industrial cooling liquid |
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| CN (1) | CN102258911B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111111309B (en) * | 2020-02-23 | 2021-12-17 | 朱军伟 | Petrochemical machinery fluid cyclic recovery utilizes mechanism |
| CN113458857B (en) * | 2021-06-18 | 2022-09-30 | 南京工业职业技术大学 | Efficient cooling method for turning and milling composite machine tool |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2702768Y (en) * | 2004-04-20 | 2005-06-01 | 无锡大东白山机械有限公司 | Cutting liquid filtering device |
| JP4668830B2 (en) * | 2005-12-22 | 2011-04-13 | 株式会社ブンリ | Dirty liquid processing equipment |
| CN201342282Y (en) * | 2008-12-31 | 2009-11-11 | 烟台开发区博森科技发展有限公司 | Combined chip removing and filtrating device |
| CN101549225B (en) * | 2009-04-02 | 2011-04-27 | 大连凯泓科技有限公司 | Movable wire mesh belt cutting fluid purification equipment |
| CN202122874U (en) * | 2011-05-27 | 2012-01-25 | 大连凯泓科技有限公司 | Industrial cooling liquid purifying device |
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2011
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| CN102258911A (en) | 2011-11-30 |
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