Novel device for surface treatment of friction plate core plate
Technical Field
The utility model relates to a novel device of friction disc core surface treatment belongs to the machining field.
Technical Field
The surface treatment device of the conventional friction plate core adopts acid cleaning to increase the roughness, the device is generally cleaned by hydrochloric acid, and the acid cleaning method ensures that the surface residues of the workpiece are less and the surface quality is higher, but has high production cost and is easy to pollute the environment.
Disclosure of Invention
An object of the utility model is to overcome the aforesaid not enough, provide a novel device of friction disc core surface treatment, the device is applicable to the big batch processing of friction disc core, has improved the process velocity and the productivity ratio of product, the effectual manufacturing cost and the manpower that has reduced to can not cause the pollution to the environment.
According to the technical scheme of the utility model, the novel device for surface treatment of the friction plate core plate comprises a processing component, a first conveying component and a second conveying component, wherein the processing component comprises a first grinding treatment mechanism, a second grinding treatment mechanism, a turnover mechanism and a water squeezing roller mechanism, the first conveying component is arranged on a first supporting plate, a first water tank is arranged below the first supporting plate, the first conveying component comprises an inlet end and an outlet end, the inlet end is provided with a water spraying mechanism, the outlet end is provided with the turnover mechanism, the first grinding treatment mechanism is arranged above the first conveying component, the second conveying component has the same structure as the first conveying component, the inlet end of the second conveying component is arranged at the outlet end of the first conveying component, the inlet end of the second conveying component is also provided with the water spraying mechanism, and the outlet end of the second conveying component is provided with the water squeezing roller mechanism, the second conveying assembly is arranged on a second supporting plate, a second water tank is arranged below the second supporting plate, the second grinding mechanism and the first grinding mechanism are identical in structure, and the second grinding mechanism is arranged above the second conveying assembly;
the water treatment device is characterized in that a first water inlet pipe and a first water outlet pipe are arranged on the first water tank, a second water inlet pipe and a second water outlet pipe are arranged on the second water tank, the first water outlet pipe and the second water outlet pipe are connected with a recovery water tank, the first water inlet pipe and the second water inlet pipe are connected with a usable water tank, and a water treatment tank is arranged between the recovery water tank and the usable water tank.
As a further improvement, first grinding processing mechanism includes casing, first dupont wire wheel, second dupont wire wheel, abrasive paper wheel and non-woven cloth wheel in proper order, first dupont wire wheel, second dupont wire wheel, abrasive paper wheel and non-woven cloth wheel all are connected with the casing through the round pin axle.
As a further improvement, the turnover mechanism comprises an inductive switch, a motor, a dividing disc, a roller for dividing the groove opening, a roller on the dividing disc driven by the motor, a slit for opening can be sent when the product is conveyed, and the inductive switch receives a signal and rotates once.
As a further improvement of the present invention, the water spray mechanism includes a PV tube with eight nozzles.
As a further improvement, the wringing roller mechanism comprises two wringing rollers with bearings, is unpowered and is passed through by the second conveying component conveying friction plate core plate.
As a further improvement of the utility model, the recovery water tank and the available water tank are connected with the water treatment tank through pipelines.
As a further improvement, the inside of recovery tank, available water tank and water treatment case all is provided with the floater, is provided with the sensor on the floater.
As a further improvement of the present invention, the first transmission assembly includes a motor, a driving wheel, a driven wheel and a transmission belt.
As a further improvement, the first supporting plate and the second supporting plate are provided with water leakage holes.
The utility model has the advantages that:
(1) the operation is convenient;
(2) the processing speed is high;
(3) the mechanism is simple and convenient to maintain;
(4) the cost is low;
(5) the environmental protection degree is high.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Description of reference numerals: the device comprises a shell 1, a first DuPont wire wheel 2, a second DuPont wire wheel 3, a sand paper wheel 4, a non-woven fabric wheel 5, a first conveying assembly 6, a second conveying assembly 7, a first water tank 8, a second water tank 9, a first water outlet pipe 10, a second water outlet pipe 11, a first water inlet pipe 12, a second water inlet pipe 13, a turnover mechanism 14, a water spraying mechanism 15, a water squeezing roller mechanism 16, a recovery water tank 17, a water treatment tank 18, an available water tank 19, a floating ball 20, a first grinding treatment mechanism 21, a second grinding treatment mechanism 22, a first supporting plate 23 and a second supporting plate 24.
Detailed Description
The present invention will be further explained below with reference to the drawings.
As shown in fig. 1, the novel device for surface treatment of friction sheet core plate is composed of a shell 1, a first dupont wire 2, a second dupont wire 3, a sand paper wheel 4, a non-woven fabric wheel 5, a first transmission component 6, a second transmission component 7, a first water tank 8, a second water tank 9, a first water outlet pipe 10, a second water outlet pipe 11, a first water inlet pipe 12, a second water inlet pipe 13, a turnover mechanism 14, a water spraying mechanism 15, a water squeezing roller mechanism 16, a recovery water tank 17, a water treatment tank 18, an available water tank 19, a floating ball 20, a first grinding treatment mechanism 21, a second grinding treatment mechanism 22, a first supporting plate 23 and a second supporting plate 24.
The novel friction plate core surface treatment device comprises a processing assembly, a first conveying assembly 6 and a second conveying assembly 7, wherein the processing assembly comprises a first grinding treatment mechanism 21, a second grinding treatment mechanism 22, a turnover mechanism 14 and a water squeezing roller mechanism 16, the first conveying assembly 6 is arranged on a first supporting plate 23, a first water tank 8 is arranged below the first supporting plate 23, the first conveying assembly 6 comprises an inlet end and an outlet end, the inlet end is provided with a water spraying mechanism 15, the outlet end is provided with the turnover mechanism 14, the first grinding treatment mechanism 21 is arranged above the first conveying assembly 6, the second conveying assembly 7 and the first conveying assembly 6 are identical in structure, the inlet end of the second conveying assembly 7 is arranged at the outlet end of the first conveying assembly 6, the inlet end of the second conveying assembly 7 is also provided with the water spraying mechanism 15, and the outlet end of the second conveying assembly 7 is provided with the water squeezing roller mechanism 16, the second conveying assembly 7 is arranged on a second supporting plate 24, a second water tank 9 is arranged below the second supporting plate 24, the second grinding mechanism 22 and the first grinding mechanism 21 are identical in structure, and the second grinding mechanism 22 is arranged above the second conveying assembly 7;
the water treatment device is characterized in that a first water inlet pipe 12 and a first water outlet pipe 10 are arranged on the first water tank 8, a second water inlet pipe 13 and a second water outlet pipe 11 are arranged on the second water tank 9, the first water outlet pipe 10 and the second water outlet pipe 11 are connected with a recovery water tank 17, the first water inlet pipe 12 and the second water inlet pipe 13 are connected with a usable water tank 19, and a water treatment tank 18 is arranged between the recovery water tank 17 and the usable water tank 19.
First grinding processing mechanism 21 includes casing 1, first dupont wire wheel 2, second dupont wire 3 wheel, abrasive paper wheel 4 and non-woven cloth wheel 5 in proper order, first dupont wire 2, second dupont wire 3, abrasive paper wheel 4 and non-woven cloth wheel 5 all are connected with casing 1 through the round pin axle, and first dupont wire wheel 2 adopts the dupont wire of 180 specifications, and second dupont wire wheel 3 adopts the dupont wire of 240 specifications.
The turnover mechanism 14 comprises an inductive switch, a motor, an index plate, rollers for equally dividing the notches, and rollers on the index plate driven by the motor, wherein the rollers can be conveyed into the opened notches when the product is conveyed, and the inductive switch receives a signal and rotates once.
The water spray mechanism 15 includes a PV tube with eight nozzles.
The wringing roller mechanism 16 comprises two wringing rollers with bearings, and the second conveying assembly 7 conveys the friction plate core plates to pass through without power.
The recovery water tank 17 is connected with the usable water tank 19 and the water treatment tank 18 through pipelines.
The interior of the recovery water tank 17, the interior of the available water tank 19 and the interior of the water treatment tank 18 are respectively provided with a floating ball 20, the floating ball 20 is provided with a sensor, the sensor is connected with a PLC through a circuit, and meanwhile, the PLC controls valves and water pumps of the recovery water tank 13, the available water tank 15 and the water treatment tank 14 to work.
The first transmission assembly 6 comprises a motor, a driving wheel, a driven wheel and a transmission belt.
And water leakage holes are formed in the first supporting plate 23 and the second supporting plate 24, and water treatment products flow into the first water tank 8 and the second water tank 9.
A wastewater recovery tank and a recovery water tank are arranged in the first water tank 8 and the second water tank 9, the wastewater recovery tank is connected with a first water outlet pipe 10 and a second water outlet pipe 11, the recovery water tank is connected with a first water inlet pipe 12 and a second water inlet pipe 13, and the water spraying mechanism 15 is connected with the recovery water tank through a pipeline.
The utility model discloses a working process does: the grinder works in such a way that a product enters through the inlet end of a first conveying assembly 6, the product is soaked by a left water spraying mechanism 15 before entering, then the product is ground by a first DuPont wire wheel 2 and a second DuPont wire 3, then the surface of the product is changed by a turnover mechanism 14 after passing through a sand paper wheel 4 and a non-woven cloth wheel 5, then the product is processed in the way, finally the surface of the product is processed by a wringing roller mechanism 16, the waste water in the processing process firstly enters a waste water recycling tank and then is discharged into a recycling water tank 17 through a first water outlet pipe 10 and a second water outlet pipe 12, when the water level reaches a floating ball 20, the sensor senses and then controls the water to be discharged into a water processing tank 18 for filtering, the filtered water level reaches the sensing position of the floating ball 20 and then is discharged into an available water tank 19, and the available water level reaches the sensing position of the floating ball 20 and then is discharged into the recycling water tanks of the first water, water is finally available for the water spray mechanism 15.
The working principle is as follows: the surface treatment device for the friction plate core plate works by using electric power, and waste water produced in the work can be recycled.