CN102258910A - Backwashing high-pressure filter station - Google Patents
Backwashing high-pressure filter station Download PDFInfo
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- CN102258910A CN102258910A CN2011100434346A CN201110043434A CN102258910A CN 102258910 A CN102258910 A CN 102258910A CN 2011100434346 A CN2011100434346 A CN 2011100434346A CN 201110043434 A CN201110043434 A CN 201110043434A CN 102258910 A CN102258910 A CN 102258910A
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Abstract
The invention discloses a backwashing high-pressure filter station, which belongs to the field of backwashing high-pressure filter devices for hydraulic systems of underground comprehensive mining hydraulic brackets. The backwashing high-pressure filter station comprises a machine seat (1) and a high-pressure filter (4), and is characterized in that: a rotating machine seat (11) is arranged on the upper part of the machine seat (1); an integrated valve seat device (7) is mounted through the rotating machine seat (11); the bottom of the integrated valve seat device (7) is connected with the high-pressure filter (4) and an energy storage device (3); the lower part of the high-pressure filter (4) is connected with a draining valve (2); and a waste liquid recovering device on the lower part of the draining valve (2) is connected with a recovery filter (12). The backwashing high-pressure filter station has the advantages of large flow, high precision, capability of on-line washing, obvious washing effect, capability of recycling backwashing liquid and the like; and when the backwashing high-pressure filter station is used, the continuous production operation can be ensured, energy conservation and environment protection can be ensured and the cleanness of the working medium can be ensured effectively.
Description
Technical field
Backwash high pressure filtering station belongs to the backwash high pressure filtering device field of comprehensive mining hydraulic bracket hydraulic system under the coal mine.
Background technology
The medium of the hydraulic system that comprehensive mining hydraulic bracket adopts under the coal mine is an emulsion, and the hydraulic system of fully-mechanized mining equipment needs the emulsion of high cleanliness, and high pressure filtering station is the prime that is used in fully-mechanized mining equipment, does the usefulness of last filtration.Can the cleannes of emulsion are directly connected to fully-mechanized mining equipment normally move key with equipment life.Cause the impure principal element of emulsion to be:
1) water quality during emulsion ratio, oil that relation produced was floating rough; Water, oily mixed compound crystallization; The particle that comes off that the high-speed friction of foreign material that emulsion is taken out of by hydraulic test after recycling and sebific duct inwall process media flow causes, the a large amount of polluters such as coal dust that factor produced that also have working environment under the coal mine, severe contamination is caused to emulsion in the capital, cause and cause hydraulic system out of control, the damage of various electro hydraulic valves and equipment, high pressure filtering station as the production of Beijing heavenly steed factory, he adopted is that very accurate electro hydraulic valve is as control valve, because the pollution of prime medium, cause its valve out of control, whole product can not normally be moved.
2) the main effect of high pressure filtering station need filter out high-precision emulsion exactly, filter core is crucial, but present technical field of cleaning at filter element, all have very big problem, from the using method of conventional filter, analyzing has two kinds of forms: 1. when normal the use, medium enters filter core inside, the filter deposition thing filters in the filter core inner chamber from inside to outside, causes can't wash with foreign material and can not discharge phenomenon; Though the medium ecto-entad that 2. has circulation is filtered, pollutant is solid is attached to the filter core outer surface, its recoil form mostly be from inside to outside, flushing from top to bottom, developing result is bad as a result.Automatic backwash high pressure filtering station as Beijing heavenly steed manufacturer production, filter core is fixed on upper valve body, pollutant is attached to the filter core outer surface, dash from the filter core inner counter from top to bottom during recoil, because backwash liquid at first release from the mesh that does not stop up fully, the foreign material that washed down only are the sub-fractions of filter core upper end, about 20% cleaning area; Do not reach needed cleaning performance far away.3. because pollutant causes being failure to actuate of pilot operated valve device, do not open or do not close the main channel, more can not realize online function, cause the filter station complete machine not use.
Summary of the invention
The technical problem to be solved in the present invention is: overcome the deficiencies in the prior art, but a kind of high accuracy on-line cleaning, the recyclable backwash high pressure filtering station that utilizes again of backwash liquid are provided.
The technical solution adopted for the present invention to solve the technical problems is: this backwash high pressure filtering station, comprise support and high pressure filter, it is characterized in that: upper part of the frame is set up the rotation support, by the rotation support pile-up valve base device is installed, pile-up valve base device bottom connects high pressure filter and accumulator, the high pressure filter bottom connects blowoff valve, and the soiling solution retracting device of blowoff valve bottom connects the recovery filter.
Described pile-up valve base device comprises the check-valves that is interconnected by the valve body main channel, alternately valve and recoil valve, alternately is provided with two passages in the valve and is communicated with two groups of high pressure filters respectively; The pile-up valve base device is provided with inlet on the valve body that replaces valve one side, opposite side is provided with liquid outlet.Motor is installed respectively on check-valves and recoil valve, is opened each valve for automatic and dual-use manual.
Described high pressure filter comprises cylindrical shell, filter core and recoil tube, end cap is installed in the cylindrical shell bottom, the inner vertically gauze element of the square filter opening of mounting strap, the filter core bottom is installed on the bracing frame in the end cap by bearing, the a plurality of annular brace circles of the inner suit of filter core are between cylindrical shell and the filter core, a side vertically is equipped with recoil tube in the cylindrical shell.The filter core bottom is installed by bearing and is made filter core possess the function of rotatablely moving in cylindrical shell.
Described recoil tube connects recoil valve, evenly is provided with a plurality of recoils hole on the tube wall, and the recoil hole is tapered opening, and is provided with along the cylindrical tangential tilt of filter core.
Transmission mechanism is installed in the junction of described rotation support one side and upper part of the frame, and is equipped with turning handle on the power transmission shaft of transmission mechanism.The moving turning handle of plate can make rotation support unitary rotation certain angle, is convenient to dismounting, renew cartridge more.
The detected pressures table all is installed on described liquid outlet, inlet and the accumulator.
Compared with prior art, the beneficial effect that the present invention had is:
1, high accuracy is filtered, realize online backflushing: be provided with two groups of filters, realize that one is equipped with a usefulness, standby with using the mode of operation that combines, when a high pressure filter carries out backwash, another high pressure filter can normally carry out work, is independent of each other, and has realized that online backflushing washes, needn't move by arrestment, do not influence manufacturing schedule; And backwashing time is short, it is more thorough to clean, can be regularly or show according to Pressure gauge pressure reduction and to carry out online backflushing, realized online more renew cartridge, simple to operate flexibly, time saving and energy saving, convenient and reliable;
2, recoil unique properties, repercussion effect is good: the side in the filter cylinder is provided with recoil tube, it is evenly distributed that recoil tube is provided with a plurality of recoils hole, be provided with along filter core cylindrical tangential direction location, be convenient to set under the recoil pressure at pressure, make medium by the hole of recoiling along filter core cylindrical tangent line transverse injection, because jet length is short, pressure is big, make filter core obtain rotation at a high speed, realize not only evenly washing away cartridge surface but also the filter core of rotation is at a high speed thrown away foreign material from filter screen, reached cleaning area 100%, cleaning performance is totally thorough;
3, soiling solution is recyclable utilizes again: the soiling solution that blowoff valve is discharged inserts to reclaim in the filter and filters once more, has not only solved the handling problem of industrial soiling solution, has also saved raw material, has reduced cost, and energy-conserving and environment-protective have realized the waste liquid recycling;
4, this product is used for the colliery support and filters with emulsion, in order to guarantee properties of product more reliably, its main valve body all adopts manual operation, the sealing of product high and low pressure is reliable, long service life, be the important composition part of hydraulic system under the coal mine, have big flow, high accuracy and high-performance recoil, can realize big flow blowdown.
Description of drawings
Fig. 1 is a front view schematic diagram of the present invention.
Fig. 2 is a side view schematic diagram of the present invention.
Fig. 3 is a high pressure filter phantom schematic diagram of the present invention.
Wherein: 1, support 2, blowoff valve 3, accumulator 4, high pressure filter 5, detected pressures table 6, liquid outlet 7, pile-up valve base device 8, check-valves 9, alternately valve 10, inlet 11, rotation support 12, reclaim filter 13, transmission mechanism 14, recoil valve 15, turning handle 16, bracing frame 17, bracing ring 18, end cap 19, bearing 20, cylindrical shell 21, filter core 22, recoil tube 23, recoil hole.
Fig. 1～3rd, most preferred embodiment of the present invention, the present invention will be further described below in conjunction with accompanying drawing 1～3:
The specific embodiment
With reference to accompanying drawing 1～3:
This backwash high pressure filtering station, comprise support 1, blowoff valve 2, accumulator 3, high pressure filter 4, pile-up valve base device 7, rotation support 11 and recovery filter 12, rotation support 11 is installed on support 1 top, transmission mechanism 13 is installed in the junction on rotation support 11 1 sides and support 1 top, transmission mechanism 13 is the turbine and worm transmission mechanism, and on the power transmission shaft of transmission mechanism 13 equipped turning handle 15, rotation support 11 is installed pile-up valve base device 7 by a plurality of bolting, pile-up valve base device 7 bottoms connect high pressure filter 4 and accumulator 3, high pressure filter 4 and pile-up valve base device 7 fastening and sealing ring sealing by the M20 high-strength bolt, high pressure filter 4 bottoms connect blowoff valve 2, blowoff valve 2 is to adopt plug-in mounting to be connected with the DN19 quick plug with high pressure filter 4, the outlet of the soiling solution retracting device of blowoff valve 2 bottoms with DN19 and JK19 flexible pipe with enter recovery filter 12 after the sewage manifold trunk is connected fast, being used for soiling solution reclaims, reclaim filter 12 filter element filtering precision 120 orders, adopt special-purpose quick clip fastening, be convenient to fast quick-detach, clean filter core, the turnover pipeline is the JK19 flexible pipe and connects emulsion box, reclaims filter 12 and connects pile-up valve base device 7 one sides.
Be provided with the main channel in pile-up valve base device 7 valve bodies, and be communicated with the check-valves 8 be installed in the pile-up valve base device 7, alternately valve 9 and recoil valve 14, alternately be provided with two passages in the valve 9 and be communicated with two groups of high pressure filters 4 respectively by the valve body main channel; Pile-up valve base device 7 is provided with inlet 10 on the valve body that replaces valve 9 one sides, opposite side is provided with liquid outlet 6.
High pressure filter 4 comprises cylindrical shell 20, filter core 21 and recoil tube 22, cylindrical shell 20 lower thread connect end cap 18, the inner vertically gauze element 21 of the square filter opening of mounting strap, filter core 21 bottoms are installed on the bracing frame 16 in the end cap 18 by bearing 19, the a plurality of annular brace circles 17 of filter core 21 inner suits, between cylindrical shell 20 and the filter core 21, sides vertically are equipped with recoil tube 22 in the cylindrical shell 20, recoil tube 22 tops connect recoil valve 14, evenly be provided with a plurality of recoils hole 23 on the tube wall, recoil hole 23 is the aperture of tapered opening, and is provided with along the cylindrical tangential tilt of filter core 21.
In addition, on liquid outlet 6, inlet 10 and the accumulator 3 detected pressures table 5 is installed all.
The course of work is as follows:
The present invention is connected with pipe-line system by snap joint, be connected with inlet 10 of the present invention by high-pressure rubber pipe by the emulsion pump outlet, liquid outlet 6 usefulness high-pressure rubber pipes are connected with hydraulic support, inlet 10 and liquid outlet 6 all adopt DN50SS or DN31.5D modular connection, reclaim filter outlet and adopt DN19 snap joint to be connected with emulsion box by the JK19 sebific duct.
When normal feed flow, recoil valve 14 and check-valves 8 all place via positions, blowoff valve 2 cuts out, emulsion enters alternately valve 9 by inlet 10, enter pile-up valve base device 7 main channels by replacing valve 9 one of them passage, enter high pressure filter 4 by check-valves 8, emulsion is filtered through filter core 21 by the space between cylindrical shell 20 and the filter core 21, automatically the check-valves of opening in the pile-up valve base device 7 after filtering by filter core 21 then 8 enters the liquid back pipe road, enter working face to hydraulic support by liquid outlet 6 by pipeline, supply with hydraulic support and use.
After high pressure filtering station comes into operation, in the time of need recoiling, the recoil form is divided into automatically and manually recoil, automatically recoil is by the PLC procedure auto-control, when washing, at first close this high pressure filter 4 corresponding check-valves 8, recoil valve 14 places path, automatic or manual is opened blowoff valve 2 then, do not increasing and using under the condition in any external force source, adopting the emulsion of feed liquor system pressure is pressure source, enter by recoil valve 14 and to carry out high pressure washing filter core 21 in the high pressure filter 4, make filter core 21 in rotating at a high speed, obtain the cleaning performance of cleaning, intrasystem liquid is entered in the recoil tube 22 by the main channel of pile-up valve base device 7, inject liquid on the filter core 21 by recoil hole 23 uniform on the recoil tube 22, because recoil hole 23 is tapered, and the cylindrical tangential tilt along filter core 23 is provided with, when liquid is ejected on the filter core 21, filter core 21 can rotate in cylindrical shell 20 by the bearing 19 of its bottom, fully clean filter core 21, flushing area 100%, thoroughly clean, soiling solution after the cleaning enters the soiling solution retracting device of its underpart by blowoff valve 2, time remaining finished recoil in 30 seconds, and soiling solution enters by the soiling solution retracting device and reclaims filter 12, returns emulsion box after filtering, realize secondary recovery utilization and environment protecting, recoil finishes, and closes this blowoff valve 2, open check-valves 8 in succession, make check-valves 8 place path, promptly finish the process that once recoils, this filter recovers operate as normal; Recoil is once during greater than 1.5MPa for the pressure reduction that shows when the Pressure gauge 5 at liquid inlet and outlet 10,6 places, each recoil time is no less than 30 seconds, each high pressure filter 4 respectively, recoil successively, when this high pressure filter 4 recoils, but another high pressure filter 4 operate as normal, needn't move by arrestment, do not influence job schedule.
When needing more renew cartridge 21, close these high pressure filter 4 corresponding recoil valves 14, check-valves 8, open blowoff valve 2 and make blowoff valve 2 releases, the moving turning handle 15 of plate is by Worm and Worm Gear Driving mechanism 13 rotation high pressure filters, 4 to 65 degree angles, screw off the end cap 18 of cylindrical shell 20 bottoms with special spanner, take out filter core 21 changes from the bottom, and then reset successively, when assembling finishes, rotation high pressure filter 4 is behind the upright position, at first close blowoff valve 2, open valve recoil valve 14 and check-valves 8 can work on again.
Before turn on pump and when recoil must check whether the U-shaped clamp of all joints becomes flexible, comes off, prevent that flexible pipe from deviating from, shaking and cause equipment and personal safety.
The above only is preferred embodiment of the present invention, is not to be the restriction of the present invention being made other form, and any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solution of the present invention content that do not break away to any simple modification, equivalent variations and remodeling that above embodiment did, still belongs to the protection domain of technical solution of the present invention according to technical spirit of the present invention.
Claims (6)
1. backwash high pressure filtering station, comprise support (1) and high pressure filter (4), it is characterized in that: rotation support (11) is set up on support (1) top, by rotation support (11) pile-up valve base device (7) is installed, pile-up valve base device (7) bottom connects high pressure filter (4) and accumulator (3), high pressure filter (4) bottom connects blowoff valve (2), and the soiling solution retracting device of blowoff valve (2) bottom connects recovery filter (12).
2. backwash high pressure filtering station according to claim 1, it is characterized in that: described pile-up valve base device (7) comprises the check-valves (8) that is interconnected by the valve body main channel, alternately valve (9) and recoil valve (14), replaces to be provided with two passages in the valve (9) and to be communicated with two groups of high pressure filters (4) respectively; Pile-up valve base device (7) is provided with inlet (10) on the valve body that replaces valve (9) one sides, opposite side is provided with liquid outlet (6).
3. backwash high pressure filtering station according to claim 1, it is characterized in that: described high pressure filter (4) comprises cylindrical shell (20), filter core (21) and recoil tube (22), end cap (18) is installed in cylindrical shell (20) bottom, the inner vertically gauze element (21) of the square filter opening of mounting strap, filter core (21) bottom is installed on the interior bracing frame (16) of end cap (18) by bearing (19), the a plurality of annular brace circles of the inner suit of filter core (21) (17), a side vertically is equipped with recoil tube (22) between cylindrical shell (20) and the filter core (21), in the cylindrical shell (20).
4. backwash high pressure filtering station according to claim 3, it is characterized in that: described recoil tube (22) connects recoil valve (14), evenly be provided with a plurality of recoils hole (23) on the tube wall, recoil hole (23) is tapered opening, and is provided with along the cylindrical tangential tilt of filter core (21).
5. backwash high pressure filtering station according to claim 1 is characterized in that: transmission mechanism (13) is installed in the junction on described rotation support (11) one sides and support (1) top, and is equipped with turning handle (15) on the power transmission shaft of transmission mechanism (13).
6. backwash high pressure filtering station according to claim 1 and 2 is characterized in that: on described liquid outlet (6), inlet (10) and the accumulator (3) detected pressures table (5) is installed all.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110043434 CN102258910B (en) | 2011-02-23 | 2011-02-23 | Backwashing high-pressure filter station |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110043434 CN102258910B (en) | 2011-02-23 | 2011-02-23 | Backwashing high-pressure filter station |
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| CN102258910A true CN102258910A (en) | 2011-11-30 |
| CN102258910B CN102258910B (en) | 2013-09-11 |
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| CN 201110043434 Active CN102258910B (en) | 2011-02-23 | 2011-02-23 | Backwashing high-pressure filter station |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102974145A (en) * | 2012-11-28 | 2013-03-20 | 信发科技开发有限公司 | Novel scaling box system |
| CN103316535A (en) * | 2013-02-08 | 2013-09-25 | 徐立华 | Filter unit capable of automatically backwashing sewage water |
| CN103331052A (en) * | 2013-07-05 | 2013-10-02 | 周宇松 | Filter bag cleaning device |
| CN104258654A (en) * | 2014-09-29 | 2015-01-07 | 湖南正大轻科机械有限公司 | Filter element cleaning device |
| CN108176107A (en) * | 2018-01-04 | 2018-06-19 | 博乐市稼丰科技有限公司 | Backwashing filter core |
| CN110541452A (en) * | 2019-09-16 | 2019-12-06 | 辽宁联胜机械制造有限公司 | Pump station multistage filtration system |
| CN113350857A (en) * | 2021-05-22 | 2021-09-07 | 徐州科能达机电科技有限公司 | Intelligent PI emulsion high-pressure backwashing filter equipment |
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| CN201988265U (en) * | 2011-02-23 | 2011-09-28 | 淄博市博山防爆电器厂有限公司 | Back washing high-pressure filter station |
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| CN101269281A (en) * | 2008-04-17 | 2008-09-24 | 北京天地玛珂电液控制系统有限公司 | Backwash high pressure filtering station |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102974145A (en) * | 2012-11-28 | 2013-03-20 | 信发科技开发有限公司 | Novel scaling box system |
| CN103316535A (en) * | 2013-02-08 | 2013-09-25 | 徐立华 | Filter unit capable of automatically backwashing sewage water |
| CN103331052A (en) * | 2013-07-05 | 2013-10-02 | 周宇松 | Filter bag cleaning device |
| CN104258654A (en) * | 2014-09-29 | 2015-01-07 | 湖南正大轻科机械有限公司 | Filter element cleaning device |
| CN104258654B (en) * | 2014-09-29 | 2015-11-11 | 湖南正大轻科机械有限公司 | A kind of cartridge cleaning device |
| CN108176107A (en) * | 2018-01-04 | 2018-06-19 | 博乐市稼丰科技有限公司 | Backwashing filter core |
| CN110541452A (en) * | 2019-09-16 | 2019-12-06 | 辽宁联胜机械制造有限公司 | Pump station multistage filtration system |
| CN113350857A (en) * | 2021-05-22 | 2021-09-07 | 徐州科能达机电科技有限公司 | Intelligent PI emulsion high-pressure backwashing filter equipment |
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| CN102258910B (en) | 2013-09-11 |
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Inventor after: Gao Liangjun Inventor after: Sheng Baoxiang Inventor after: Dai Haifeng Inventor after: Wang Zhitao Inventor after: Feng Baoling Inventor after: Wang Tao Inventor after: Feng Yanmeng Inventor before: Feng Baoling Inventor before: Sheng Baoxiang Inventor before: Wang Zhitao |
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Free format text: CORRECT: INVENTOR; FROM: FENG BAOLING SHENG BAOXIANG WANG ZHITAO TO: GAO LIANGJUN SHENG BAOXIANG DAI HAIFENG WANG ZHITAO FENG BAOLING WANG TAO FENG YANMENG |
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Owner name: SHANDONG MINGDUN EXPLOSION-PROOF EQUIPMENT TECHNOL Free format text: FORMER NAME: ZIBO BOSHAN EXPLOSION-PROOF ELECTRICAL APPARATUS FACTORY CO., LTD. |
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Address after: 255200 No. 159 Zhang Bo double track, Boshan Economic Development Zone, Zibo, Shandong Patentee after: Shandong shield explosion proof equipment Technology Co., Ltd. Address before: 255200 No. 125, Central Road, Boshan District, Shandong, Zibo Patentee before: Zibo Boshan Explosion-proof Electrical Apparatus Factory Co., Ltd. |