CN102254674A - Amorphous soft magnetic alloy magnetic core winding machine - Google Patents
Amorphous soft magnetic alloy magnetic core winding machine Download PDFInfo
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- CN102254674A CN102254674A CN2010101758884A CN201010175888A CN102254674A CN 102254674 A CN102254674 A CN 102254674A CN 2010101758884 A CN2010101758884 A CN 2010101758884A CN 201010175888 A CN201010175888 A CN 201010175888A CN 102254674 A CN102254674 A CN 102254674A
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- magnet ring
- coiler
- described magnet
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Abstract
The invention provides an amorphous soft magnetic alloy magnetic core winding machine, which comprises a material discharging mechanism having a driving device, a storage box for preventing distortion and tensile force change of belt material, a front and back tension control mechanism for adjusting pressing force, a temperature-adjustable constant temperature liquid coating tank, a coat thickness control device, an electrothermal constant temperature coat drying device, a coat insulation property detecting device, a winding main shaft and a material rewinding plate, a magnetic ring pressing mechanism, a base and an electrical control system and the like. The equipment integrates coating and winding functions; the thickness of the coat is controlled (the thickness of an SiO2 coat is controlled to be between 0.6 to 1 mu m; the dielectric strength of the coat is excellent (interlayer pressure resistance can be 20V); the coating and winding speed is high (the speed can be 1m/s); the winding quality is uniform; the winding duty ratio can be more than 0.8; and the winding machine is suitable for winding the amorphous magnetic core and nanocrystalline magnetic core which have the thickness of 0.01 to 0.05mm, the width of 10 to 150mm and the diameter of 100mm to 1,200 mm and are required by a high-pressure narrow-pulse high-power device.
Description
1, technical field
The present invention relates to a kind of winding apparatus, particularly relate to the winding apparatus that can be used for the used magnetic core of high pressure, burst pulse high power devices (as: ion accelerator, magnetic switch, straight line transformer drive source, pulse transformer etc.) with the amorphous soft magnetic ribbon wound core.In particular, the present invention relates to a kind of with low cost, easy and simple to handle reliable, the coiling effect is satisfied integrates and apply and the winding apparatus of the amorphous alloy ribbon wound core of winding function, is suitable for very much the amorphous state magnetic core of high pressure, burst pulse high power devices required tape thickness 0.01~0.05mm, bandwidth 10~150mm and the coiling of nanocrystalline magnet core.
2, background technology
The used magnetic core component of high voltage narrow pulse power source adopts ceramic ferrite or silicon steel thin belt to make in the past, because the limitation of these two kinds of material properties and technology, their uses have been limited in many burst pulse high power occasions, domestic and international at present all the amorphous soft magnetic ribbon material wound core of serviceability excellence, for example iron-based non-crystalline alloy band Fe
78Si
9B
13, its Bs 〉=1.56T, resistivity 〉=130 μ Ω/cm, coercive force≤5A/m, Curie temperature 〉=370 ℃, preparation technology is simple, and cost is cheap relatively, ample supply of commodities on the market, thereby obtained extensive use.But amorphous soft magnetic alloy and nano-crystal soft magnetic alloy strip material are more crisp, and the counter stress sensitivity brings difficulty for the magnet ring coiling.
The coating winding apparatus of the known annular amorphous soft magnetic ribbon wound core that is used for high pressure, burst pulse high power devices generally is made up of parts such as coiled strip discharging frame, coating liquid bath, drying tunnel, winders, and structural representation is seen Fig. 1.Its discharging frame is unpowered, and by the pulling of coiling main shaft, band is broken easily, and the magnetic core density degree of being reeled is inhomogeneous; Amorphous alloy strip steel rolled stock face coat varied in thickness is big and be difficult for controlled (coating layer thickness is between 3~15 μ m), the back magnet ring duty ratio of reeling lower (the highest only 70%); It applies tape running speed below 200mm/s, because the whole winding speed of the influence of coating efficiency can't improve, maximum winding diameter is below 300mm.The coating winding apparatus that also has is made split, applies to separate with coiling, is wound into magnet ring again after applying into rouleau, the bigger specification magnet ring of can reeling like this, but its operation is cumbersome, inefficiency, and spillage of material is many, and winding quality is poor.
3, summary of the invention
The objective of the invention is problem at above-mentioned prior art existence, a kind of winding apparatus of amorphous alloy band magnet core is provided, solved because amorphous alloy ribbon fragility is very big and applied the problem that winding process brings, comprised that band is easily broken to cause that coiling work can't be carried out continuously, bad, the problems such as coating speed is low, the coiling duty ratio is low, coiling consistency difference of coating thickness control to magnetic core.
Amorphous soft magnetic alloy magnetic core up-coiler of the present invention comprises following part: the discharge mechanism that has drive unit; Prevent the material-storing box of band tension variations; The front end tension control mechanism of scalable thrust and rear end tension control mechanism; The constant temperature that temperature is adjustable applies liquid bath; Two kinds of mechanical type coating layer thickness control device; Electric heating constant temperature coated and dried device; Coating dielectric strength checkout gear; Coiling main shaft and rewinding dish; The magnet ring hold-down mechanism; Support and electric control system etc.
The design feature and the operation principle of each part of up-coiler of the present invention are as follows: discharge mechanism has drive unit, and material-storing box is arranged at the bottom, and dispensing shaft rotates the band of backing off and drops in the material-storing box.Material-storing box top end opening, front and back are the smooth glass flat board, and spacing is adjusted to that big slightly (for example big by 1~3mm), band can freely fall into easily like this, can not be distorted again than strip width between the two panels; The band resistance of extracting out from material-storing box is minimum, enters the coating liquid bath later on through a suitable permanent tension control mechanism and applies.Applying liquid bath can heat, Controllable Temperature, and there are two hard pulleys (for example glass tube) inside, walks around these two pulleys in the band immersion coating liquid and applies.Band through coated with after enter the coating layer thickness control device, one of dual mode is adopted in coating layer thickness control: mode one adopts two hard clamping pieces or compact heap, be pressed in the strip surface of soaking full coating liquid relatively, this clamping piece or compact heap and the contacted surface of coated strip be the smooth face of cylinder, its adjustable in pressure each other; The smooth face of cylinder of metal that mode two intermeshes for a plurality of parallel placements, locus, coated strip utilizes each face of cylinder radius size and adjusting its staggered size to control coating layer thickness from walking around therebetween; During actual the use is one of this dual mode or their combination.The coated and dried device adopts electric heating, and it is controlled that temperature is adjustable, and band can repeatedly enter drying unit to accelerate drying rate through pulley; The drying unit front is the door that can push open from side, and two ends have a plurality of breach up and down, coated strip through case up and down indentation, there on the pulley that is fixed in support; Electrocaloric effect is installed on the slide rail, and pushing back electrocaloric effect body open at the electric heating chamber door can retreat fast, to make things convenient for the processing behind the broken belt.The coating insulation device for detecting performance comprises conducting pulley and an insulation property testing circuit a plurality of and the support insulation, conducting pulley is divided into two groups, touch the two sides that applies the band after drying respectively, these two groups of conductive casterses insert two access points of testing circuit respectively by electric wire.Whether testing circuit can be set up output voltage in advance and set the output current threshold value, transfinite by the detection output current and judge insulation property.The structural principle of rear end tenslator is identical with the front end tension control mechanism, but the tension force of being transferred varies in size.The magnet ring product is wound on the main shaft, and magnet ring one end face nestles up the rewinding dish.The magnet ring hold-down mechanism is to be made of the adjustable lightweight pulley of one or more thrusts, pushes down magnet ring in order to avoid loose from a plurality of directions when magnet ring is big.
The beneficial effect that the present invention produced is, will apply with winding function to be integrated in one the controlled (SiO for example of coating layer thickness
2Coating can be controlled in 0.6-1 μ m), coating dielectric strength good (interlayer is withstand voltage to be reached more than the 10V), apply winding speed fast (can reach more than the 1m/s), winding quality is neatly even, the coiling duty ratio reaches more than 0.8, can satisfy the amorphous state magnetic core of tape thickness 0.01~0.05mm, bandwidth 10~150mm, product diameter 100mm~1200mm and the coiling requirement of nanocrystalline magnet core.
4, description of drawings
Accompanying drawing 1 is that existing amorphous soft magnetic alloy applies up-coiler operation principle schematic diagram.
5, embodiment
Present invention is described with reference to exemplifying embodiment below, but the present invention is not subjected to the restriction of these exemplifying embodiments.
Be elaborated below in conjunction with 2 pairs of embodiment of the present invention of Figure of description:
Claims (8)
1. magnet ring up-coiler, it is characterized in that: described magnet ring up-coiler partly is made up of discharge mechanism, material-storing box, tension control mechanism, coating liquid bath, coating layer thickness control device, coating drying device, coating insulation checkout gear, receiving mechanism etc.; Described magnet ring up-coiler will apply with winding function and be integrated in one, and amorphous and nanocrystalline magnet core are used to reel.
2. according to the described magnet ring up-coiler of claim 1, it is characterized in that: the discharge mechanism of described magnet ring up-coiler has drive unit.
3. according to the described magnet ring up-coiler of claim 1, it is characterized in that: the material-storing box top end opening of described magnet ring up-coiler, band can freely fall into and draw, and the material-storing box front and back is the smooth glass flat board, and is parallel to each other and spacing is adjustable between two flat boards.
4. according to the described magnet ring up-coiler of claim 1, it is characterized in that: described magnet ring up-coiler has the adjustable controlled constant temperature of temperature and applies liquid bath.
5. according to the described magnet ring up-coiler of claim 1, it is characterized in that: described magnet ring up-coiler has the coating layer thickness control device of one of following dual mode: mode one adopts two clamping pieces or compact heap, be pressed in the band two sides of soaking full coating liquid relatively, this clamping piece or compact heap adjustable in pressure each other; The smooth face of cylinder that mode two intermeshes for a plurality of parallel placements, locus, coated strip utilizes each face of cylinder staggered size to control coating layer thickness from walking around therebetween; During actual the use is one of this dual mode or their combination.
6. according to the described magnet ring up-coiler of claim 1, it is characterized in that: described magnet ring up-coiler coating drying unit, this device is electrothermic constant temperature equipment, band repeatedly enters in the drying unit through pulley, the door of drying unit can be pushed open, on drying unit installation and the slide rail, after pushing open, door can retreat fast.
7. according to the described magnet ring up-coiler of claim 1, it is characterized in that: described magnet ring up-coiler coating insulation property checkout gear, this checkout gear comprises conducting pulley and an insulation property testing circuit several and the support insulation, conducting pulley is divided into two groups and touches the two sides that applies the band after drying respectively, these two groups of conductive casterses insert two access points of testing circuit respectively by electric wire, set up the output voltage of testing circuit in advance and set the output current threshold value, by detecting the output current judgement insulation property that whether transfinite.
8. according to the described magnet ring up-coiler of claim 1, it is characterized in that: described magnet ring up-coiler has the magnet ring hold-down mechanism, and this mechanism is made of the adjustable lightweight pulley of one or more thrusts.
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CN2010101758884A CN102254674A (en) | 2010-05-18 | 2010-05-18 | Amorphous soft magnetic alloy magnetic core winding machine |
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CN2010101758884A CN102254674A (en) | 2010-05-18 | 2010-05-18 | Amorphous soft magnetic alloy magnetic core winding machine |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104662623A (en) * | 2012-04-16 | 2015-05-27 | 真空融化两合公司 | Method and device for producing soft magnetic strip material for strip ring cores |
CN105390277A (en) * | 2015-12-10 | 2016-03-09 | 合肥市菲力克斯电子科技有限公司 | Copper wire storage and feeding and tension adjustment system of transformer bobbin |
CN106158342A (en) * | 2016-08-17 | 2016-11-23 | 常熟市众盈电子有限公司 | A kind of soft magnet magnetic core producing equipment |
CN110911152A (en) * | 2019-12-16 | 2020-03-24 | 陕西长岭迈腾电子有限公司 | Manufacturing method and manufacturing system of magnetic iron core |
CN110993306A (en) * | 2019-12-16 | 2020-04-10 | 陕西长岭迈腾电子有限公司 | Preparation method and preparation system of magnetic iron core |
CN113275204A (en) * | 2020-03-19 | 2021-08-20 | 安泰科技股份有限公司 | Equipment and method for continuously coating insulating coating on amorphous nanocrystalline strip |
CN113399808A (en) * | 2021-06-22 | 2021-09-17 | 南昌航空大学 | Electromagnetic pulse material increase device and method for aerospace thin-wall ring piece |
CN114300251A (en) * | 2022-01-18 | 2022-04-08 | 无锡浦顺电力科技有限公司 | High-precision longitudinal shearing production line method and system for silicon steel sheets of transformer iron cores |
CN114944279A (en) * | 2022-07-25 | 2022-08-26 | 海鸿电气有限公司 | Wound iron core and winding process and winding equipment thereof |
CN115069504A (en) * | 2022-07-04 | 2022-09-20 | 青岛云路先进材料技术股份有限公司 | Coating equipment and method for self-bonding coating on surface of amorphous strip |
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JPS60246613A (en) * | 1984-05-22 | 1985-12-06 | Daihen Corp | Manufacture of wound core and device thereof |
CN1045554A (en) * | 1989-03-11 | 1990-09-26 | 上海钢铁研究所 | The manufacture method of noncrystalline alloy thin layers |
CN1175783A (en) * | 1996-08-30 | 1998-03-11 | 黄元康 | Method for making ring core by coiling of large soft-magnetic alloy strip |
CN201853575U (en) * | 2010-05-18 | 2011-06-01 | 零八一电子集团四川力源电子有限公司 | Amorphous state soft magnetic alloy magnetic core coiler |
-
2010
- 2010-05-18 CN CN2010101758884A patent/CN102254674A/en active Pending
Patent Citations (4)
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JPS60246613A (en) * | 1984-05-22 | 1985-12-06 | Daihen Corp | Manufacture of wound core and device thereof |
CN1045554A (en) * | 1989-03-11 | 1990-09-26 | 上海钢铁研究所 | The manufacture method of noncrystalline alloy thin layers |
CN1175783A (en) * | 1996-08-30 | 1998-03-11 | 黄元康 | Method for making ring core by coiling of large soft-magnetic alloy strip |
CN201853575U (en) * | 2010-05-18 | 2011-06-01 | 零八一电子集团四川力源电子有限公司 | Amorphous state soft magnetic alloy magnetic core coiler |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104662623B (en) * | 2012-04-16 | 2017-05-17 | 真空融化两合公司 | Method and device for producing soft magnetic strip material for strip ring cores and strip ring cores |
CN104662623A (en) * | 2012-04-16 | 2015-05-27 | 真空融化两合公司 | Method and device for producing soft magnetic strip material for strip ring cores |
CN105390277A (en) * | 2015-12-10 | 2016-03-09 | 合肥市菲力克斯电子科技有限公司 | Copper wire storage and feeding and tension adjustment system of transformer bobbin |
CN105390277B (en) * | 2015-12-10 | 2017-10-03 | 合肥市菲力克斯电子科技有限公司 | Regulation tension system is sent in the copper cash storage of transformer framework |
CN106158342A (en) * | 2016-08-17 | 2016-11-23 | 常熟市众盈电子有限公司 | A kind of soft magnet magnetic core producing equipment |
CN110993306B (en) * | 2019-12-16 | 2021-12-24 | 陕西长岭迈腾电子有限公司 | Preparation method and preparation system of magnetic iron core |
CN110911152A (en) * | 2019-12-16 | 2020-03-24 | 陕西长岭迈腾电子有限公司 | Manufacturing method and manufacturing system of magnetic iron core |
CN110993306A (en) * | 2019-12-16 | 2020-04-10 | 陕西长岭迈腾电子有限公司 | Preparation method and preparation system of magnetic iron core |
CN110911152B (en) * | 2019-12-16 | 2021-10-26 | 陕西长岭迈腾电子有限公司 | Manufacturing method and manufacturing system of magnetic iron core |
CN113275204A (en) * | 2020-03-19 | 2021-08-20 | 安泰科技股份有限公司 | Equipment and method for continuously coating insulating coating on amorphous nanocrystalline strip |
CN113399808A (en) * | 2021-06-22 | 2021-09-17 | 南昌航空大学 | Electromagnetic pulse material increase device and method for aerospace thin-wall ring piece |
CN114300251A (en) * | 2022-01-18 | 2022-04-08 | 无锡浦顺电力科技有限公司 | High-precision longitudinal shearing production line method and system for silicon steel sheets of transformer iron cores |
CN114300251B (en) * | 2022-01-18 | 2023-10-27 | 无锡浦顺电力科技有限公司 | High-precision longitudinal shearing production line method and system for transformer iron core silicon steel sheet |
CN115069504A (en) * | 2022-07-04 | 2022-09-20 | 青岛云路先进材料技术股份有限公司 | Coating equipment and method for self-bonding coating on surface of amorphous strip |
CN114944279A (en) * | 2022-07-25 | 2022-08-26 | 海鸿电气有限公司 | Wound iron core and winding process and winding equipment thereof |
CN114944279B (en) * | 2022-07-25 | 2022-11-11 | 海鸿电气有限公司 | Wound iron core and winding process and winding equipment thereof |
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Application publication date: 20111123 |