CN102252755A - Online measurement apparatus and method of multispectral emissivity based on cylindrical lead reflector - Google Patents
Online measurement apparatus and method of multispectral emissivity based on cylindrical lead reflector Download PDFInfo
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Abstract
基于圆筒型前置反射器的多光谱发射率在线测量装置及方法,涉及一种光谱发射率在线测量装置及方法。它解决了现有光谱发射率在线测量方法的检测精度较低、易对被测材料造成破坏的问题。本发明的圆筒型前置反射器的侧壁底部与导轨滑动连接;光学瞄准探头悬挂在待测试件的正上方,且其探测面面向待测试件的上表面;多光谱仪的信号输入端通过光纤与光学瞄准探头的信号输出端连接。本发明的通过圆筒型前置反射器和光纤式多光谱仪实现发射率在线测量,无需破坏待测试件表面而实现了非接触在线测量,测量结果精度高。本发明适用于测量物体的发射率。
The invention relates to an online measuring device and method for multi-spectral emissivity based on a cylindrical front reflector, relating to an online measuring device and method for spectral emissivity. It solves the problems of low detection accuracy and easy damage to the measured material in the existing on-line measurement method of spectral emissivity. The bottom of the side wall of the cylindrical front reflector of the present invention is slidably connected to the guide rail; the optical aiming probe is suspended directly above the test piece, and its detection surface faces the upper surface of the test piece; the signal input end of the multispectral instrument passes through The optical fiber is connected with the signal output end of the optical aiming probe. The present invention realizes on-line measurement of emissivity by means of a cylindrical front reflector and an optical fiber multispectral instrument, realizes non-contact on-line measurement without destroying the surface of a test piece, and has high precision of measurement results. The invention is suitable for measuring the emissivity of objects.
Description
技术领域 technical field
本发明涉及一种光谱发射率在线测量装置及方法。The invention relates to an online measuring device and method for spectral emissivity.
背景技术 Background technique
物体的发射率是描述物体热辐射性质的基本参数之一。其在航天航空、军事国防和工农业生产中都具有重要的作用。如卫星的热控、制导与隐身、太阳能利用、红外加热和辐射测温领域中都与材料发射率密不可分。国内外从事材料发射率的研究近年来取得了较大的进步,解决了实验室内光谱发射率测量问题。但现代军事技术、材料科学及能源科学急需能够在线发射率测量的设备,在此方面的研究还很少。The emissivity of an object is one of the basic parameters describing the thermal radiation properties of an object. It plays an important role in aerospace, military defense and industrial and agricultural production. For example, the thermal control, guidance and stealth of satellites, solar energy utilization, infrared heating and radiation temperature measurement are all inseparable from the emissivity of materials. The research on emissivity of materials at home and abroad has made great progress in recent years, and the problem of spectral emissivity measurement in the laboratory has been solved. However, modern military technology, material science and energy science urgently need equipment capable of online emissivity measurement, and there are few researches in this area.
目前在线测量方法最实用的数转换黑体法和多光谱法,其他的方法难以满足在线测量发射率的实际需要。转换黑体法基本原理是在试样上钻孔或加反射罩,使被测材料逼近黑体或变为黑体,使得在同一温度下用同一探测器分别测量黑体及样品的辐射功率,从而得到材料发射率,这种方法会造成被测材料的损坏,并且检测精底较低;多光谱辐射测温法是利用多个光谱下的物体辐射亮度测量信息,经过数据处理得到物体的真实温度及光谱发射率。其优点是:可直接测量发射率,检测速度快,便携等;缺点是:只适用于较小尺寸的样品,易对被测材料造成破坏,需在目标周围安装一些辅助工具。At present, the most practical online measurement methods are digital conversion black body method and multi-spectral method, and other methods are difficult to meet the actual needs of online emissivity measurement. The basic principle of the conversion blackbody method is to drill a hole or add a reflector on the sample, so that the measured material approaches a blackbody or becomes a blackbody, so that the radiation power of the blackbody and the sample is measured with the same detector at the same temperature, so as to obtain the emission of the material. rate, this method will cause damage to the measured material, and the detection accuracy is low; the multi-spectral radiation temperature measurement method uses the measurement information of the radiance of the object under multiple spectra, and obtains the real temperature and spectral emission of the object after data processing Rate. Its advantages are: it can directly measure the emissivity, fast detection speed, portable, etc.; the disadvantage is: it is only suitable for small-sized samples, and it is easy to cause damage to the measured material. Some auxiliary tools need to be installed around the target.
发明内容 Contents of the invention
本发明是为了解决现有光谱发射率在线测量方法的检测精度较低、易对被测材料造成破坏的问题,从而提供一种基于圆筒型前置反射器的多光谱发射率在线测量装置及方法。The purpose of the present invention is to solve the problem that the detection accuracy of the existing spectral emissivity online measurement method is low and the measured material is easy to be damaged, thereby providing a multi-spectral emissivity online measurement device based on a cylindrical front reflector and method.
基于圆筒型前置反射器的多光谱发射率在线测量装置,它包括多光谱仪、光学瞄准探头、圆筒型前置反射器、导轨和支撑架,导轨的两端固定在支撑架上,导轨的主体水平设置,且位于待测试件的上方;圆筒型前置反射器为下开口结构,圆筒型前置反射器的顶面开有光辐射孔,所述圆筒型前置反射器的球面底部与导轨滑动连接;光学瞄准探头悬挂在待测试件的正上方,且所述光学瞄准探头的探测面面向待测试件的上表面;光学瞄准探头的探测面与待测试件的上表面的距离大于圆筒型前置反射器的高度;多光谱仪的信号输入端与光学瞄准探头的信号输出端连接。A multispectral emissivity online measurement device based on a cylindrical front reflector, which includes a multispectral instrument, an optical aiming probe, a cylindrical front reflector, a guide rail and a support frame, and the two ends of the guide rail are fixed on the support frame, and the guide rail The main body is arranged horizontally, and is located above the object to be tested; the cylindrical front reflector is a lower opening structure, and the top surface of the cylindrical front reflector has a light radiation hole, and the cylindrical front reflector The spherical bottom of the ball is slidingly connected with the guide rail; the optical aiming probe is suspended directly above the test piece, and the detection surface of the optical aiming probe faces the upper surface of the test piece; the detection surface of the optical aiming probe is connected to the upper surface of the test piece The distance is greater than the height of the cylindrical front reflector; the signal input end of the multispectral instrument is connected with the signal output end of the optical aiming probe.
基于上述装置的基于圆筒型前置反射器的多光谱发射率在线测量方法,它由以下步骤实现:Based on the multi-spectral emissivity online measurement method based on the cylindrical front reflector of the above-mentioned device, it is realized by the following steps:
步骤一、将圆筒型前置反射器平移至待测试件的正上方,采用光学瞄准探头对准并探测圆筒型前置反射器顶面的光辐射孔的辐射光束,Step 1. Translate the cylindrical front reflector to the top of the test piece, use the optical aiming probe to align and detect the radiation beam of the light radiation hole on the top surface of the cylindrical front reflector,
根据公式:According to the formula:
L1(λ,T)=f(ε(λ,T))L(λ,T)L 1 (λ, T) = f(ε(λ, T))L(λ, T)
获得垂直于待测试件平面方向的辐射亮度L1(λ,T),式中:f(ε(λ,T))是圆筒型前置反射器空腔有效发射率函数;L(λ,T)是待测试件表面在相同条件下黑体的辐射亮度;Obtain the radiance L 1 (λ, T) perpendicular to the plane direction of the test piece, where: f(ε(λ, T)) is the effective emissivity function of the cylindrical front reflector cavity; L(λ, T) is the radiance of the blackbody on the surface of the test piece under the same conditions;
步骤二、将圆筒型前置反射器平移出光学瞄准探头探测面的探测范围,采用光学瞄准探头直接探测待测试件上表面的辐射光束,并根据公式:Step 2. Translate the cylindrical front reflector out of the detection range of the detection surface of the optical aiming probe, use the optical aiming probe to directly detect the radiation beam on the upper surface of the test piece, and according to the formula:
L2(λ,T)=ε(λ,T)L(λ,T)L 2 (λ, T) = ε(λ, T)L(λ, T)
获得垂直于待测试件所在平面方向的辐射亮度L2(λ,T),式中ε(λ,T)是待测试件表面的法向光谱发射率,L(λ,T)是待测试件表面在相同条件下黑体的辐射亮度;Obtain the radiance L 2 (λ, T) perpendicular to the direction of the plane where the test piece is located, where ε(λ, T) is the normal spectral emissivity of the surface of the test piece, and L(λ, T) is the The radiance of a blackbody on the surface under the same conditions;
步骤三、根据公式:Step 3, according to the formula:
获得光路中加入圆筒型前置反射器情况下多光谱仪在波长λi下的电压输出值根据公式:Obtain the voltage output value of the multispectral instrument at the wavelength λi under the condition of adding a cylindrical front reflector in the optical path According to the formula:
获得光路中不加入圆筒型前置反射器情况下多光谱仪在波长λi下的电压输出值 Obtain the voltage output value of the multispectral instrument at the wavelength λi without adding a cylindrical front reflector in the optical path
式中:R(λi)是光纤式多光谱仪的光谱响应函数,对于任一波长λi下R(λi)是一定值;In the formula: R(λ i ) is the spectral response function of the fiber-optic multispectral instrument, and R(λ i ) is a certain value for any wavelength λ i ;
步骤四、根据公式Step 4, according to the formula
获得待测试件4的发射率ε(λ,T)。The emissivity ε(λ, T) of the test piece 4 is obtained.
有益效果:本发明的通过圆筒型前置反射器和光纤式多光谱仪实现发射率在线测量,无需破坏待测试件表面而实现了非接触在线测量,测量结果精度高,并且易于维护,可操作性强。Beneficial effects: the present invention realizes on-line measurement of emissivity by means of a cylindrical front reflector and a fiber-optic multispectral instrument, realizes non-contact on-line measurement without damaging the surface of the test piece, has high precision of measurement results, is easy to maintain, and is operable Strong.
附图说明 Description of drawings
图1是本发明装置的结果示意图;图2是图1的A-A向剖视图。Fig. 1 is a schematic diagram of the results of the device of the present invention; Fig. 2 is a sectional view taken along the line A-A of Fig. 1 .
具体实施方式Detailed ways
具体实施方式一、结合图1和图2说明本具体实施方式,基于圆筒型前置反射器的多光谱发射率在线测量装置,它包括多光谱仪1、光学瞄准探头3、圆筒型前置反射器5、导轨6和支撑架,导轨6的两端固定在支撑架上,导轨的主体水平设置,且位于待测试件4的上方;圆筒型前置反射器5为下开口结构,圆筒型前置反射器5的顶面开有光辐射孔,所述圆筒型前置反射器5的球面底部与导轨6滑动连接;光学瞄准探头3悬挂在待测试件4的正上方,且所述光学瞄准探头3的探测面面向待测试件4的上表面;光学瞄准探头3的探测面与待测试件4的上表面的距离大于圆筒型前置反射器5的高度;多光谱仪1的信号输入端与光学瞄准探头3的信号输出端连接。所述导轨6可使圆筒型前置反射器5实现二维运动。Specific Embodiments 1. This specific embodiment is described in conjunction with Fig. 1 and Fig. 2. The multispectral emissivity online measuring device based on a cylindrical front reflector includes a multispectral instrument 1, an optical aiming probe 3, a cylindrical front reflector The reflector 5, the guide rail 6 and the support frame, the two ends of the guide rail 6 are fixed on the support frame, the main body of the guide rail is arranged horizontally, and is located above the test piece 4; the cylindrical front reflector 5 is a lower opening structure, and the circular The top surface of the cylindrical front reflector 5 has a light radiation hole, and the spherical bottom of the cylindrical front reflector 5 is slidably connected with the guide rail 6; the optical aiming probe 3 is suspended directly above the test piece 4, and The detection surface of the optical aiming probe 3 faces the upper surface of the test piece 4; the distance between the detection surface of the optical aiming probe 3 and the upper surface of the test piece 4 is greater than the height of the cylindrical front reflector 5; the multispectral instrument 1 The signal input end of the optical aiming probe 3 is connected with the signal output end. The guide rail 6 can make the cylindrical front reflector 5 move in two dimensions.
本发明中的光学瞄准探头3是通过对准圆筒型前置反射器5的光辐射孔和待测试件4以便多光谱仪1测量不同情况下样待测物体4的辐射亮度。The optical aiming probe 3 in the present invention is aimed at the light radiation hole of the cylindrical front reflector 5 and the test object 4 so that the multispectral instrument 1 can measure the radiance of the test object 4 under different conditions.
具体实施方式二、本具体实施方式与具体实施方式一所述的基于圆筒型前置反射器的多光谱发射率在线测量装置的区别在于,它还包括光纤2,多光谱仪1的信号输入端通过光纤2与光学瞄准探头3的信号输出端连接。Specific embodiment two, the difference between this specific embodiment and the multi-spectral emissivity online measurement device based on the cylindrical front reflector described in the specific embodiment one is that it also includes an optical fiber 2, a signal input end of the multispectral instrument 1 It is connected to the signal output end of the optical aiming probe 3 through the optical fiber 2 .
具体实施方式三、本具体实施方式与具体实施方式一或二所述的基于圆筒型前置反射器的多光谱发射率在线测量装置的区别在于,它还包括步进电机,所述步进电机用于带动圆筒型前置反射器5沿导轨的长度方向平移。Specific embodiment three. The difference between this specific embodiment and the multi-spectral emissivity online measurement device based on the cylindrical front reflector described in the specific embodiment one or two is that it also includes a stepping motor, and the stepping The motor is used to drive the cylindrical front reflector 5 to translate along the length direction of the guide rail.
具体实施方式四、本具体实施方式与具体实施方式三所述的基于圆筒型前置反射器的多光谱发射率在线测量装置的区别在于,它还包括计算机,多光谱仪1的信号输出端与计算机的信号输入端连接。Embodiment four, the difference between this embodiment and the multi-spectral emissivity online measurement device based on the cylindrical front reflector described in embodiment three is that it also includes a computer, and the signal output terminal of the multi-spectrometer 1 is connected to the Connect to the signal input terminal of the computer.
具体实施方式五、本具体实施方式与具体实施方式一、二或四所述的基于圆筒型前置反射器的多光谱发射率在线测量装置的区别在于,多光谱仪1为光纤多光谱仪。Embodiment 5. The difference between this embodiment and the cylindrical front reflector-based multispectral emissivity online measuring device described in Embodiment 1, 2 or 4 is that the multispectral instrument 1 is a fiber optic multispectral instrument.
本发明中的多光谱仪1是由分光系统将光纤2传导的辐射能量准直、色散成不同波长的具有不同角度的多路平行的光束,成像在焦平面上而被多元探测器阵列吸收。探测器阵列完成辐射能转换为电能后经由前置放大器和采样保持器等组成的电气系统将采集的数据传送电脑进行后续处理。The multi-spectrometer 1 in the present invention collimates and disperses the radiant energy transmitted by the optical fiber 2 into multiple parallel light beams with different wavelengths and different angles by a spectroscopic system, which are imaged on the focal plane and absorbed by the multi-element detector array. After the detector array completes the conversion of radiation energy into electrical energy, the collected data is sent to the computer for subsequent processing through the electrical system composed of preamplifier and sample holder.
具体实施方式六、本具体实施方式与具体实施方式五所述的基于圆筒前置反射器的多光谱发射率在线测量装置的区别在于,圆筒型前置反射器5为内表面为经抛光处理后的圆筒型前置反射器。Embodiment 6. The difference between this embodiment and the multi-spectral emissivity online measuring device based on the cylindrical front reflector described in Embodiment 5 is that the cylindrical front reflector 5 has a polished inner surface. Processed cylindrical front reflector.
具体实施方式七、基于具体实施方式一所述的基于圆筒前置反射器的多光谱发射率在线测量方法,它由以下步骤实现:Specific embodiment seven, based on the multi-spectral emissivity online measurement method based on the cylinder front reflector described in the specific embodiment one, it is realized by the following steps:
步骤一、将圆筒型前置反射器5平移至待测试件4的正上方,采用光学瞄准探头3探测圆筒型前置反射器5顶面的光辐射孔的辐射光束,Step 1. Translate the cylindrical front reflector 5 directly above the test piece 4, and use the optical aiming probe 3 to detect the radiation beam of the light radiation hole on the top surface of the cylindrical front reflector 5,
根据公式:According to the formula:
L1(λ,T)=f(ε(λ,T))L(λ,T)L 1 (λ, T) = f(ε(λ, T))L(λ, T)
获得垂直于待测试件4平面方向的辐射亮度L1(λ,T),式中:f(ε(λ,T))是圆筒型前置反射器5空腔有效发射率函数;L(λ,T)是待测试件4表面在相同条件下黑体的辐射亮度;Obtain the radiance L 1 (λ, T) perpendicular to the plane direction of the test piece 4, in the formula: f(ε(λ, T)) is the effective emissivity function of the cylindrical front reflector 5 cavities; L( λ, T) is the radiance of the blackbody on the surface of the test piece 4 under the same conditions;
步骤二、将圆筒型前置反射器5平移出光学瞄准探头3探测面的探测范围,采用光学瞄准探头3直接探测待测试件4上表面的辐射光束,并根据公式:Step 2. Translate the cylindrical front reflector 5 out of the detection range of the detection surface of the optical aiming probe 3, and use the optical aiming probe 3 to directly detect the radiation beam on the upper surface of the test piece 4, and according to the formula:
L2(λ,T)=ε(λ,T)L(λ,T)L 2 (λ, T) = ε(λ, T)L(λ, T)
获得垂直于待测试件所在平面方向的辐射亮度L2(λ,T),式中ε(λ,T)是待测试件表面的法向光谱发射率,L(λ,T)是待测试件4表面在相同条件下黑体的辐射亮度;Obtain the radiance L 2 (λ, T) perpendicular to the direction of the plane where the test piece is located, where ε(λ, T) is the normal spectral emissivity of the surface of the test piece, and L(λ, T) is the 4 The radiance of the blackbody on the surface under the same conditions;
步骤三、根据公式:Step 3, according to the formula:
获得光路中加入圆筒型前置反射器5情况下多光谱仪1在波长λi下的电压输出值 Obtain the voltage output value of the multispectral instrument 1 at the wavelength λi when the cylindrical front reflector 5 is added to the optical path
根据公式:According to the formula:
获得光路中不加入圆筒型前置反射器5情况下多光谱仪1在波长λi下的电压输出值 Obtain the voltage output value of the multispectral instrument 1 at the wavelength λi under the condition that the cylindrical front reflector 5 is not added to the optical path
式中:R(λi)是光纤式多光谱仪的光谱响应函数,对于任一波长λi下R(λi)是一定值;In the formula: R(λ i ) is the spectral response function of the fiber-optic multispectral instrument, and R(λ i ) is a certain value for any wavelength λ i ;
步骤四、根据公式Step 4, according to the formula
获得待测试件4的发射率ε(λ,T)。The emissivity ε(λ, T) of the test piece 4 is obtained.
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CN102928343A (en) * | 2012-11-15 | 2013-02-13 | 北京振兴计量测试研究所 | Method and system for measuring emissivity of high-temperature material |
CN106644087A (en) * | 2016-12-09 | 2017-05-10 | 天津津航技术物理研究所 | Method for calculating spectrum thermal radiance of multilayer optical film |
CN108007579A (en) * | 2017-11-23 | 2018-05-08 | 北京环境特性研究所 | Hyperthermal material spectral emissivity measuring system and its application method |
WO2018119573A1 (en) * | 2016-12-26 | 2018-07-05 | 沈阳泰合冶金测控技术有限公司 | Surface temperature and emissivity measurement device and measurement method |
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Cited By (7)
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CN102928343A (en) * | 2012-11-15 | 2013-02-13 | 北京振兴计量测试研究所 | Method and system for measuring emissivity of high-temperature material |
CN102928343B (en) * | 2012-11-15 | 2015-06-17 | 北京振兴计量测试研究所 | Method and system for measuring emissivity of high-temperature material |
CN106644087A (en) * | 2016-12-09 | 2017-05-10 | 天津津航技术物理研究所 | Method for calculating spectrum thermal radiance of multilayer optical film |
CN106644087B (en) * | 2016-12-09 | 2020-05-05 | 天津津航技术物理研究所 | Method for calculating spectral thermal radiance of multilayer optical thin film |
WO2018119573A1 (en) * | 2016-12-26 | 2018-07-05 | 沈阳泰合冶金测控技术有限公司 | Surface temperature and emissivity measurement device and measurement method |
US11047739B2 (en) | 2016-12-26 | 2021-06-29 | Shenyang Taihe Metallurgical Measurement And Control Technologies Co., Ltd. | Measurement device and measurement method for measuring temperature and emissivity of a measured surface |
CN108007579A (en) * | 2017-11-23 | 2018-05-08 | 北京环境特性研究所 | Hyperthermal material spectral emissivity measuring system and its application method |
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