CN102250435A - Polyvinyl chloride (PVC) cable sheath material and preparation method thereof - Google Patents

Polyvinyl chloride (PVC) cable sheath material and preparation method thereof Download PDF

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Publication number
CN102250435A
CN102250435A CN 201110136136 CN201110136136A CN102250435A CN 102250435 A CN102250435 A CN 102250435A CN 201110136136 CN201110136136 CN 201110136136 CN 201110136136 A CN201110136136 A CN 201110136136A CN 102250435 A CN102250435 A CN 102250435A
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parts
pvc
preparation
polyvinyl chloride
cable jacket
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CN 201110136136
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Chinese (zh)
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程斌
肖贵生
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WUXI MINGZHU CABLE CO Ltd
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WUXI MINGZHU CABLE CO Ltd
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Priority to CN 201110136136 priority Critical patent/CN102250435A/en
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Abstract

The invention discloses a polyvinyl chloride (PVC) cable sheath material and a preparation method thereof. The PVC cable sheath material comprises 100 parts of PVC resin, 30-50 parts of plasticizer, 3-7 parts of compound stabilizer, 20-40 parts of active calcium carbonate, 5-15 parts of kaolin, 5-15 parts of aluminum hydroxide, 3-6 parts of antimony trioxide, 3-5 parts of zinc borate and 0.5-1.5 parts of aromatizer. In the cable sheath rubber disclosed by the invention, through the optimal combination of aluminum hydroxide, antimony trioxide and zinc borate, the carbonization amount is improved by approximate 50%; the smoke generation amount during naked flame combustion is reduced by 30-50%, and the limiting oxygen index (LOI) is improved to 33; by selecting a proper plasticizer, the material has excellent low-temperature and high-temperature resistance at the same time, and the use temperature of the material is (-30)-90 DEG C; and a mint-flavored essential oil aromatizer is added to the material, so that the obtained product has aromatic odor and has the actions of eliminating nausea, nervousness and tension headache and dispelling mosquito.

Description

A kind of PVC cable jacket material and preparation method thereof
Technical field
The present invention relates to the polymeric material field of power cable, particularly a kind of PVC sheath material and preparation method thereof, by the optimization to each component reach environmental protection, fire-retardant, do not drip the combustion and superior anti-low/performances such as high temperature, and has an aromatic odour, can be used for preparing the sheath of electric wire, be particularly useful for producing the environment-friendly type electric wire product supporting with the household electrical appliance class.
Background technology
A large amount of fire reports confirm cigarette and the toxic gas that causing death's arch-criminal generates when being the plastics burning.Particularly for Highrise buildings, situation is more obvious.The fatalities that takes place in the fire has 80% to be because cigarette and suffocating of toxic gas are caused according to statistics.In addition, cigarette reduces the visibility of scene of fire greatly, the time of affecting fire extinguishing adversely and rescuing lives and properties.Because polyvinyl chloride and polyethylene, polypropylene, polystyrene and ABS are referred to as five big resins for universal use, are China first, second-biggest-in-the-world universal synthetic resins material, are widely used in aspects such as all kinds of building materials, all kinds of daily necessitiess.Therefore become in recent years that one of emphasis research topic is exactly cigarette amount and the toxic gas volume that generates when reducing the plastics burning in the flame retardant plastics field.
Present domestic electric wire PVC sheath series products also has sizable share.There is quite serious pollution in conventional PVC protective case wire cable---when manufacturing, use and waste treatment, all can produce objectionable impuritiess such as a large amount of Dioxins, chlorine hydracid, lead.During the burning of PVC sheath material very big dense smoke can take place, and produce deleterious HCL gas; And contain Pb(lead in most of PVC sheath material), the Cd(cadmium) etc. (as cable stablizer) multiple harmful heavy metal, can cause certain harm to HUMAN HEALTH; After burning or burying, can cause soil and contaminated water source.For this reason, parliament of European Union and EU Council have passed through the RoHS instruction in January, 2003, full name is The Restriction of the use of certain Hazardous substances in Electnical and Electronic Equipment, promptly some objectionable impurities instruction is used in restriction in electronic electric equipment, also claims 2002/95/EC instruction.
Summary of the invention
Technical problem to be solved by this invention provide a kind of environmental protection, fire-retardant, do not drip combustion and anti-low/the PVC sheath material of better performances such as high temperature and preparation method thereof, this sheath material also has aromatic odour, and reaches comprehensively and meet the ROSH command request.
A kind of PVC cable jacket material of the present invention, it comprises 100 parts of polyvinyl chloride resins, 30~50 parts in softening agent, 3~7 parts of one package stabilizers, 20~40 parts of treated carbonatess, 5~15 parts of kaolin, 5~15 parts in aluminium hydroxide, 3~6 parts of antimonous oxides, 3~5 parts of zinc borates, 0.5~1.5 part of perfume compound, more than is mass fraction.
Described softening agent is the DOS(dioctyl sebacate) and clorafin, the mass ratio of DOS and clorafin is 1:2.
Described one package stabilizer is calcium/zinc composite stabilizer.
Described perfume compound be can be high temperature resistant 200 ℃ the minty note essential oil.
The preparation method of PVC cable jacket material of the present invention; its preparation process is: according to 100 parts of polyvinyl chloride resins; 30~50 parts in softening agent; 3~7 parts of one package stabilizers; 20~40 parts of treated carbonatess; 5~15 parts of kaolin; 5~15 parts in aluminium hydroxide; 3~6 parts of antimonous oxides; 3~5 parts of zinc borates; 0.5~1.5 part of perfume compound; add in the high speed kneader; speed with 800 commentaries on classics/min is mediated each component evenly; pass through 180 pairs of rank tablets press granulations under 135~165 ℃ temperature of Φ 75-Φ at last; cool off then; screening; weighing; the packing warehouse-in is finished the preparation of PVC sheath material
Each component is all selected the material that meets the ROSH command request for use among the present invention, reach environmental requirement, and in this prescription, add aluminium hydroxide, antimonous oxide and zinc borate and can solve fire-retardant and do not drip the combustion problem, by selecting 30~50 parts of suitable manufacturing methods for use, can solve the anti-low/high-temperature performance and the processing characteristics of material well.
Aluminium hydroxide is as the inorganic additive flame retardant of Halogen antacid, have filling, fire-retardant, press down the cigarette three efficacy, its fire retardation is mainly based on its dehydration endothermic effect, because losing crystal water need absorb heat, thereby the temperature that has suppressed the PVC sheath rises, and scission reaction is played restraining effect, makes the PVC jacket surface generate charcoal layer more closely, reduced the carbon particle in the cigarette, the amount of being fuming is descended; The crystal water of deviating from simultaneously forms steam and has watered down PVC sheath body oxygen concentration on every side, makes sheath body burning difficulty.
Antimonous oxide can play the cooperative flame retardant synergism with antimonous oxide because polyvinyl chloride is a polymer containing halogen, needn't add halogen-containing fire retardant in addition.Have part to be clorafin class softening agent in addition in 30~50 parts in softening agent, flame retardant effect is better.
Zinc borate acts in this sheath material, have fire-retardant, press down cigarette and suppress multiple functions such as twilight sunset, and can improve the electrical property of sheath material, breaking tenacity, elongation at break and the notched Izod impact strength of this sheath material are improved significantly.Zinc borate at the aflame behavioral mechanism of PVC sheath material is: in combustion processes, zinc borate decomposes, and the boron trioxide of generation forms one deck glassy mass and covers the sheath body surface, plays the effect that suppresses twilight sunset.And decompose the zn cpds that produces, and being present in the condensed phase, catalysis PVC deviates from HCl and promotes it crosslinked, improves neat coal amout, is lowered into the cigarette amount, stops burning to be proceeded.
The present invention cooperates by the optimization of aluminium hydroxide, antimonous oxide, zinc borate, can make neat coal amout increase nearly 50%.Give birth to the cigarette amount during naked light burning and reduce amplitude 30~50%, LOI brings up to 33.And by selecting suitable manufacturing methods for use, this material possesses good low temperature resistant/high-temperature behavior simultaneously, use temperature is-30 ℃~90 ℃, and added 0.5~1.5 part of high temperature resistant 200 ℃ minty note essential oil perfume compound in the material, make goods have aromatic odour, play eliminate to feel sick, anxiety and tension headache and dispel the mosquito effect.
Embodiment
The present invention is described in further detail below in conjunction with embodiment.
Embodiment 1:
Each component in its prescription: 100 parts of polyvinyl chloride resins, softening agent DOS10 part, 20 parts of softening agent clorafins, 6 parts of one package stabilizers, 30 parts of treated carbonatess, 15 parts of kaolin, 10 parts in aluminium hydroxide, 6 parts of antimonous oxides, 5 parts of zinc borates, 0.5 part of perfume compound.
Preparation process is: according to the prescription quality umber; adding the speed with 800 commentaries on classics/min in the high speed kneader such as polyvinyl chloride resin, softening agent, one package stabilizer, treated carbonates, kaolin, aluminium hydroxide, antimonous oxide, zinc borate, perfume compound mediates each component evenly; pass through 180 pairs of rank tablets press granulations under 135~165 ℃ temperature of Φ 75-Φ at last; cool off then, screening, weighing, packing warehouse-in, finish the preparation of PVC sheath material.
Embodiment 2:
Each component in its prescription: 100 parts of polyvinyl chloride resins, softening agent DOS15 part, 30 parts of softening agent clorafins, 3 parts of one package stabilizers, 40 parts of treated carbonatess, 10 parts of kaolin, 15 parts in aluminium hydroxide, 6 parts of antimonous oxides, 5 parts of zinc borates, 1 part of perfume compound.
Preparation process is the same.
Embodiment 3:
Each component in its prescription: 100 parts of polyvinyl chloride resins, softening agent DOS12 part, 24 parts of softening agent clorafins, 7 parts of one package stabilizers, 20 parts of treated carbonatess, 5 parts of kaolin, 5 parts in aluminium hydroxide, 3 parts of antimonous oxides, 3 parts of zinc borates, 1.5 parts of perfume compound.
Preparation process is the same.
The above only is a preferred implementation of the present invention.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the principle of the invention, can also make some modification and improvement, these also should be considered as belonging to protection scope of the present invention.
  

Claims (5)

1. PVC cable jacket material, it is characterized in that comprising 100 parts of polyvinyl chloride resins, 30~50 parts in softening agent, 3~7 parts of one package stabilizers, 20~40 parts of treated carbonatess, 5~15 parts of kaolin, 5~15 parts in aluminium hydroxide, 3~6 parts of antimonous oxides, 3~5 parts of zinc borates, 0.5~1.5 part of perfume compound, more than be mass fraction.
2. PVC cable jacket material according to claim 1 is characterized in that described softening agent is DOS and clorafin, and the mass ratio of DOS and clorafin is 1:2.
3. PVC cable jacket material according to claim 1 is characterized in that described one package stabilizer is calcium/zinc composite stabilizer.
4. PVC cable jacket material according to claim 1 is characterized in that described perfume compound is minty note essential oil that can be high temperature resistant 200 ℃.
5. the preparation method of a PVC cable jacket material; it is characterized in that preparation process is: according to 100 parts of polyvinyl chloride resins; 30~50 parts in softening agent; 3~7 parts of one package stabilizers; 20~40 parts of treated carbonatess; 5~15 parts of kaolin; 5~15 parts in aluminium hydroxide; 3~6 parts of antimonous oxides; 3~5 parts of zinc borates; 0.5~1.5 part of perfume compound; add in the high speed kneader; speed with 800 commentaries on classics/min is mediated each component evenly; pass through 180 pairs of rank tablets press granulations under 135~165 ℃ temperature of Φ 75-Φ at last; cool off then; screening; weighing; the packing warehouse-in is finished the preparation of PVC sheath material.
CN 201110136136 2011-05-25 2011-05-25 Polyvinyl chloride (PVC) cable sheath material and preparation method thereof Pending CN102250435A (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103509294A (en) * 2013-10-12 2014-01-15 绿宝电缆(集团)有限公司 Cold-resistant flame retardant grade PVC (Polyvinyl Chloride) cable material
CN103509280A (en) * 2013-09-06 2014-01-15 安徽华通电缆集团有限公司 High-temperature-resistant cable material
CN103554754A (en) * 2013-10-29 2014-02-05 绿宝电缆(集团)有限公司 Temperature-resistant and flame-retardant modified polyvinyl chloride cable sheath material
CN103554779A (en) * 2013-10-31 2014-02-05 合肥得润电子器件有限公司 Rose essential oil containing insulation material for wire harness of household appliances
WO2014184429A1 (en) 2013-05-13 2014-11-20 Teknologian Tutkimuskeskus Vtt Flame resistant thermoplastic composite
CN104387703A (en) * 2014-11-27 2015-03-04 中广核三角洲(江苏)塑化有限公司 Novel low-odor environment-friendly electric cable material and preparation method thereof
CN104403232A (en) * 2014-11-27 2015-03-11 中广核三角洲(江苏)塑化有限公司 Low-volatile environment-friendly polyvinyl chloride (PVC) cable material and manufacturing process thereof
CN104448613A (en) * 2014-11-27 2015-03-25 中广核三角洲(江苏)塑化有限公司 Environment-friendly, low-volatility and low-odor PVC (polyvinyl chloride) cable material and preparation method thereof
CN104817788A (en) * 2015-05-07 2015-08-05 邹文君 High-flame-retarding low-smoke modified polyvinyl ethylene cable material and preparation method thereof
CN105504601A (en) * 2016-02-01 2016-04-20 周丽 PVC environment-friendly plastic with long-acting aroma
CN105694301A (en) * 2016-04-29 2016-06-22 黄标城 PVC tube preventing mosquito hiding
JP2019070066A (en) * 2017-10-06 2019-05-09 古河電気工業株式会社 Flame-retardant hard vinyl chloride resin composition, corrosion prevention layer of power cable, flame-retardant power cable, and flame-retardant simple water-shielding power cable
CN111777827A (en) * 2020-06-16 2020-10-16 佛山市顺德区怡德塑料制品有限公司 Modified PVC material and preparation method thereof

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EP1790679A1 (en) * 2005-11-26 2007-05-30 Lanxess Deutschland GmbH Polymer concentrates
CN101159174A (en) * 2007-09-03 2008-04-09 上海斯瑞聚合体科技有限公司 Explosion prevention PVC sheath material for mine cable and preparation method thereof
CN101942156A (en) * 2009-07-10 2011-01-12 广东华声电器实业有限公司 High-flame-retardant polyvinyl chloride cable compound and preparation method thereof

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CN1288020A (en) * 2000-10-27 2001-03-21 陈伟瑜 Fire-retardant and smoke-inhibiting type polyvinyl-chloride compositions and its prepn. method
WO2004101675A1 (en) * 2003-05-16 2004-11-25 Lg Chem. Ltd. The flame retardant interior sheet with low smoke emission
EP1790679A1 (en) * 2005-11-26 2007-05-30 Lanxess Deutschland GmbH Polymer concentrates
CN101159174A (en) * 2007-09-03 2008-04-09 上海斯瑞聚合体科技有限公司 Explosion prevention PVC sheath material for mine cable and preparation method thereof
CN101942156A (en) * 2009-07-10 2011-01-12 广东华声电器实业有限公司 High-flame-retardant polyvinyl chloride cable compound and preparation method thereof

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2997089A4 (en) * 2013-05-13 2016-12-21 Teknologian Tutkimuskeskus Vtt Oy FLAME RESISTANT THERMOPLASTIC COMPOSITE
WO2014184429A1 (en) 2013-05-13 2014-11-20 Teknologian Tutkimuskeskus Vtt Flame resistant thermoplastic composite
CN103509280A (en) * 2013-09-06 2014-01-15 安徽华通电缆集团有限公司 High-temperature-resistant cable material
CN103509280B (en) * 2013-09-06 2015-12-02 安徽华通电缆集团有限公司 A kind of High-temperature-rescablet cablet material
CN103509294A (en) * 2013-10-12 2014-01-15 绿宝电缆(集团)有限公司 Cold-resistant flame retardant grade PVC (Polyvinyl Chloride) cable material
CN103509294B (en) * 2013-10-12 2016-03-02 绿宝电缆(集团)有限公司 A kind of cold-resistant fire-retardant PVC CABLE MATERIALS
CN103554754A (en) * 2013-10-29 2014-02-05 绿宝电缆(集团)有限公司 Temperature-resistant and flame-retardant modified polyvinyl chloride cable sheath material
CN103554779A (en) * 2013-10-31 2014-02-05 合肥得润电子器件有限公司 Rose essential oil containing insulation material for wire harness of household appliances
CN104448613A (en) * 2014-11-27 2015-03-25 中广核三角洲(江苏)塑化有限公司 Environment-friendly, low-volatility and low-odor PVC (polyvinyl chloride) cable material and preparation method thereof
CN104403232A (en) * 2014-11-27 2015-03-11 中广核三角洲(江苏)塑化有限公司 Low-volatile environment-friendly polyvinyl chloride (PVC) cable material and manufacturing process thereof
CN104387703A (en) * 2014-11-27 2015-03-04 中广核三角洲(江苏)塑化有限公司 Novel low-odor environment-friendly electric cable material and preparation method thereof
CN106432948A (en) * 2014-11-27 2017-02-22 中广核三角洲(江苏)塑化有限公司 Wear-resistant polyvinyl chloride cable material
CN106398019A (en) * 2014-11-27 2017-02-15 中广核三角洲(江苏)塑化有限公司 Low-volatility environmentally-friendly cable material for automobile
CN104817788A (en) * 2015-05-07 2015-08-05 邹文君 High-flame-retarding low-smoke modified polyvinyl ethylene cable material and preparation method thereof
CN105504601A (en) * 2016-02-01 2016-04-20 周丽 PVC environment-friendly plastic with long-acting aroma
CN105694301A (en) * 2016-04-29 2016-06-22 黄标城 PVC tube preventing mosquito hiding
JP2019070066A (en) * 2017-10-06 2019-05-09 古河電気工業株式会社 Flame-retardant hard vinyl chloride resin composition, corrosion prevention layer of power cable, flame-retardant power cable, and flame-retardant simple water-shielding power cable
CN111777827A (en) * 2020-06-16 2020-10-16 佛山市顺德区怡德塑料制品有限公司 Modified PVC material and preparation method thereof

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Application publication date: 20111123