CN102250435A - Polyvinyl chloride (PVC) cable sheath material and preparation method thereof - Google Patents
Polyvinyl chloride (PVC) cable sheath material and preparation method thereof Download PDFInfo
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- CN102250435A CN102250435A CN 201110136136 CN201110136136A CN102250435A CN 102250435 A CN102250435 A CN 102250435A CN 201110136136 CN201110136136 CN 201110136136 CN 201110136136 A CN201110136136 A CN 201110136136A CN 102250435 A CN102250435 A CN 102250435A
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- 239000004800 polyvinyl chloride Substances 0.000 title claims abstract description 36
- 239000000463 material Substances 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 229920000915 polyvinyl chloride Polymers 0.000 claims abstract description 34
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims abstract description 14
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims abstract description 13
- 150000001875 compounds Chemical class 0.000 claims abstract description 12
- 239000003381 stabilizer Substances 0.000 claims abstract description 11
- 229920005989 resin Polymers 0.000 claims abstract description 10
- 239000011347 resin Substances 0.000 claims abstract description 10
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 9
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 9
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000000341 volatile oil Substances 0.000 claims abstract description 4
- 239000004902 Softening Agent Substances 0.000 claims description 15
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims description 11
- 239000002304 perfume Substances 0.000 claims description 11
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- 238000005469 granulation Methods 0.000 claims description 3
- 230000003179 granulation Effects 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical group [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 2
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- 239000011575 calcium Substances 0.000 claims description 2
- 239000006084 composite stabilizer Substances 0.000 claims description 2
- 230000001404 mediated effect Effects 0.000 claims description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 abstract description 14
- 238000002485 combustion reaction Methods 0.000 abstract description 5
- 125000003118 aryl group Chemical group 0.000 abstract description 4
- 241000255925 Diptera Species 0.000 abstract description 2
- 206010043269 Tension headache Diseases 0.000 abstract description 2
- 208000008548 Tension-Type Headache Diseases 0.000 abstract description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052760 oxygen Inorganic materials 0.000 abstract description 2
- 239000001301 oxygen Substances 0.000 abstract description 2
- 239000000779 smoke Substances 0.000 abstract description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 abstract 2
- 239000004014 plasticizer Substances 0.000 abstract 2
- 206010028813 Nausea Diseases 0.000 abstract 1
- 206010029216 Nervousness Diseases 0.000 abstract 1
- 229910000019 calcium carbonate Inorganic materials 0.000 abstract 1
- 238000003763 carbonization Methods 0.000 abstract 1
- 230000008693 nausea Effects 0.000 abstract 1
- 239000003063 flame retardant Substances 0.000 description 10
- 235000019504 cigarettes Nutrition 0.000 description 9
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 239000002341 toxic gas Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000003245 coal Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 2
- VJHINFRRDQUWOJ-UHFFFAOYSA-N dioctyl sebacate Chemical compound CCCCC(CC)COC(=O)CCCCCCCCC(=O)OCC(CC)CCCC VJHINFRRDQUWOJ-UHFFFAOYSA-N 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 208000019901 Anxiety disease Diseases 0.000 description 1
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229940069428 antacid Drugs 0.000 description 1
- 239000003159 antacid agent Substances 0.000 description 1
- 230000001458 anti-acid effect Effects 0.000 description 1
- 230000036506 anxiety Effects 0.000 description 1
- 230000003542 behavioural effect Effects 0.000 description 1
- 238000010504 bond cleavage reaction Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- MIMDHDXOBDPUQW-UHFFFAOYSA-N dioctyl decanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(=O)OCCCCCCCC MIMDHDXOBDPUQW-UHFFFAOYSA-N 0.000 description 1
- 150000002013 dioxins Chemical class 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N ferric oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a polyvinyl chloride (PVC) cable sheath material and a preparation method thereof. The PVC cable sheath material comprises 100 parts of PVC resin, 30-50 parts of plasticizer, 3-7 parts of compound stabilizer, 20-40 parts of active calcium carbonate, 5-15 parts of kaolin, 5-15 parts of aluminum hydroxide, 3-6 parts of antimony trioxide, 3-5 parts of zinc borate and 0.5-1.5 parts of aromatizer. In the cable sheath rubber disclosed by the invention, through the optimal combination of aluminum hydroxide, antimony trioxide and zinc borate, the carbonization amount is improved by approximate 50%; the smoke generation amount during naked flame combustion is reduced by 30-50%, and the limiting oxygen index (LOI) is improved to 33; by selecting a proper plasticizer, the material has excellent low-temperature and high-temperature resistance at the same time, and the use temperature of the material is (-30)-90 DEG C; and a mint-flavored essential oil aromatizer is added to the material, so that the obtained product has aromatic odor and has the actions of eliminating nausea, nervousness and tension headache and dispelling mosquito.
Description
Technical field
The present invention relates to the polymeric material field of power cable, particularly a kind of PVC sheath material and preparation method thereof, by the optimization to each component reach environmental protection, fire-retardant, do not drip the combustion and superior anti-low/performances such as high temperature, and has an aromatic odour, can be used for preparing the sheath of electric wire, be particularly useful for producing the environment-friendly type electric wire product supporting with the household electrical appliance class.
Background technology
A large amount of fire reports confirm cigarette and the toxic gas that causing death's arch-criminal generates when being the plastics burning.Particularly for Highrise buildings, situation is more obvious.The fatalities that takes place in the fire has 80% to be because cigarette and suffocating of toxic gas are caused according to statistics.In addition, cigarette reduces the visibility of scene of fire greatly, the time of affecting fire extinguishing adversely and rescuing lives and properties.Because polyvinyl chloride and polyethylene, polypropylene, polystyrene and ABS are referred to as five big resins for universal use, are China first, second-biggest-in-the-world universal synthetic resins material, are widely used in aspects such as all kinds of building materials, all kinds of daily necessitiess.Therefore become in recent years that one of emphasis research topic is exactly cigarette amount and the toxic gas volume that generates when reducing the plastics burning in the flame retardant plastics field.
Present domestic electric wire PVC sheath series products also has sizable share.There is quite serious pollution in conventional PVC protective case wire cable---when manufacturing, use and waste treatment, all can produce objectionable impuritiess such as a large amount of Dioxins, chlorine hydracid, lead.During the burning of PVC sheath material very big dense smoke can take place, and produce deleterious HCL gas; And contain Pb(lead in most of PVC sheath material), the Cd(cadmium) etc. (as cable stablizer) multiple harmful heavy metal, can cause certain harm to HUMAN HEALTH; After burning or burying, can cause soil and contaminated water source.For this reason, parliament of European Union and EU Council have passed through the RoHS instruction in January, 2003, full name is The Restriction of the use of certain Hazardous substances in Electnical and Electronic Equipment, promptly some objectionable impurities instruction is used in restriction in electronic electric equipment, also claims 2002/95/EC instruction.
Summary of the invention
Technical problem to be solved by this invention provide a kind of environmental protection, fire-retardant, do not drip combustion and anti-low/the PVC sheath material of better performances such as high temperature and preparation method thereof, this sheath material also has aromatic odour, and reaches comprehensively and meet the ROSH command request.
A kind of PVC cable jacket material of the present invention, it comprises 100 parts of polyvinyl chloride resins, 30~50 parts in softening agent, 3~7 parts of one package stabilizers, 20~40 parts of treated carbonatess, 5~15 parts of kaolin, 5~15 parts in aluminium hydroxide, 3~6 parts of antimonous oxides, 3~5 parts of zinc borates, 0.5~1.5 part of perfume compound, more than is mass fraction.
Described softening agent is the DOS(dioctyl sebacate) and clorafin, the mass ratio of DOS and clorafin is 1:2.
Described one package stabilizer is calcium/zinc composite stabilizer.
Described perfume compound be can be high temperature resistant 200 ℃ the minty note essential oil.
The preparation method of PVC cable jacket material of the present invention; its preparation process is: according to 100 parts of polyvinyl chloride resins; 30~50 parts in softening agent; 3~7 parts of one package stabilizers; 20~40 parts of treated carbonatess; 5~15 parts of kaolin; 5~15 parts in aluminium hydroxide; 3~6 parts of antimonous oxides; 3~5 parts of zinc borates; 0.5~1.5 part of perfume compound; add in the high speed kneader; speed with 800 commentaries on classics/min is mediated each component evenly; pass through 180 pairs of rank tablets press granulations under 135~165 ℃ temperature of Φ 75-Φ at last; cool off then; screening; weighing; the packing warehouse-in is finished the preparation of PVC sheath material
Each component is all selected the material that meets the ROSH command request for use among the present invention, reach environmental requirement, and in this prescription, add aluminium hydroxide, antimonous oxide and zinc borate and can solve fire-retardant and do not drip the combustion problem, by selecting 30~50 parts of suitable manufacturing methods for use, can solve the anti-low/high-temperature performance and the processing characteristics of material well.
Aluminium hydroxide is as the inorganic additive flame retardant of Halogen antacid, have filling, fire-retardant, press down the cigarette three efficacy, its fire retardation is mainly based on its dehydration endothermic effect, because losing crystal water need absorb heat, thereby the temperature that has suppressed the PVC sheath rises, and scission reaction is played restraining effect, makes the PVC jacket surface generate charcoal layer more closely, reduced the carbon particle in the cigarette, the amount of being fuming is descended; The crystal water of deviating from simultaneously forms steam and has watered down PVC sheath body oxygen concentration on every side, makes sheath body burning difficulty.
Antimonous oxide can play the cooperative flame retardant synergism with antimonous oxide because polyvinyl chloride is a polymer containing halogen, needn't add halogen-containing fire retardant in addition.Have part to be clorafin class softening agent in addition in 30~50 parts in softening agent, flame retardant effect is better.
Zinc borate acts in this sheath material, have fire-retardant, press down cigarette and suppress multiple functions such as twilight sunset, and can improve the electrical property of sheath material, breaking tenacity, elongation at break and the notched Izod impact strength of this sheath material are improved significantly.Zinc borate at the aflame behavioral mechanism of PVC sheath material is: in combustion processes, zinc borate decomposes, and the boron trioxide of generation forms one deck glassy mass and covers the sheath body surface, plays the effect that suppresses twilight sunset.And decompose the zn cpds that produces, and being present in the condensed phase, catalysis PVC deviates from HCl and promotes it crosslinked, improves neat coal amout, is lowered into the cigarette amount, stops burning to be proceeded.
The present invention cooperates by the optimization of aluminium hydroxide, antimonous oxide, zinc borate, can make neat coal amout increase nearly 50%.Give birth to the cigarette amount during naked light burning and reduce amplitude 30~50%, LOI brings up to 33.And by selecting suitable manufacturing methods for use, this material possesses good low temperature resistant/high-temperature behavior simultaneously, use temperature is-30 ℃~90 ℃, and added 0.5~1.5 part of high temperature resistant 200 ℃ minty note essential oil perfume compound in the material, make goods have aromatic odour, play eliminate to feel sick, anxiety and tension headache and dispel the mosquito effect.
Embodiment
The present invention is described in further detail below in conjunction with embodiment.
Embodiment 1:
Each component in its prescription: 100 parts of polyvinyl chloride resins, softening agent DOS10 part, 20 parts of softening agent clorafins, 6 parts of one package stabilizers, 30 parts of treated carbonatess, 15 parts of kaolin, 10 parts in aluminium hydroxide, 6 parts of antimonous oxides, 5 parts of zinc borates, 0.5 part of perfume compound.
Preparation process is: according to the prescription quality umber; adding the speed with 800 commentaries on classics/min in the high speed kneader such as polyvinyl chloride resin, softening agent, one package stabilizer, treated carbonates, kaolin, aluminium hydroxide, antimonous oxide, zinc borate, perfume compound mediates each component evenly; pass through 180 pairs of rank tablets press granulations under 135~165 ℃ temperature of Φ 75-Φ at last; cool off then, screening, weighing, packing warehouse-in, finish the preparation of PVC sheath material.
Embodiment 2:
Each component in its prescription: 100 parts of polyvinyl chloride resins, softening agent DOS15 part, 30 parts of softening agent clorafins, 3 parts of one package stabilizers, 40 parts of treated carbonatess, 10 parts of kaolin, 15 parts in aluminium hydroxide, 6 parts of antimonous oxides, 5 parts of zinc borates, 1 part of perfume compound.
Preparation process is the same.
Embodiment 3:
Each component in its prescription: 100 parts of polyvinyl chloride resins, softening agent DOS12 part, 24 parts of softening agent clorafins, 7 parts of one package stabilizers, 20 parts of treated carbonatess, 5 parts of kaolin, 5 parts in aluminium hydroxide, 3 parts of antimonous oxides, 3 parts of zinc borates, 1.5 parts of perfume compound.
Preparation process is the same.
The above only is a preferred implementation of the present invention.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the principle of the invention, can also make some modification and improvement, these also should be considered as belonging to protection scope of the present invention.
Claims (5)
1. PVC cable jacket material, it is characterized in that comprising 100 parts of polyvinyl chloride resins, 30~50 parts in softening agent, 3~7 parts of one package stabilizers, 20~40 parts of treated carbonatess, 5~15 parts of kaolin, 5~15 parts in aluminium hydroxide, 3~6 parts of antimonous oxides, 3~5 parts of zinc borates, 0.5~1.5 part of perfume compound, more than be mass fraction.
2. PVC cable jacket material according to claim 1 is characterized in that described softening agent is DOS and clorafin, and the mass ratio of DOS and clorafin is 1:2.
3. PVC cable jacket material according to claim 1 is characterized in that described one package stabilizer is calcium/zinc composite stabilizer.
4. PVC cable jacket material according to claim 1 is characterized in that described perfume compound is minty note essential oil that can be high temperature resistant 200 ℃.
5. the preparation method of a PVC cable jacket material; it is characterized in that preparation process is: according to 100 parts of polyvinyl chloride resins; 30~50 parts in softening agent; 3~7 parts of one package stabilizers; 20~40 parts of treated carbonatess; 5~15 parts of kaolin; 5~15 parts in aluminium hydroxide; 3~6 parts of antimonous oxides; 3~5 parts of zinc borates; 0.5~1.5 part of perfume compound; add in the high speed kneader; speed with 800 commentaries on classics/min is mediated each component evenly; pass through 180 pairs of rank tablets press granulations under 135~165 ℃ temperature of Φ 75-Φ at last; cool off then; screening; weighing; the packing warehouse-in is finished the preparation of PVC sheath material.
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CN 201110136136 CN102250435A (en) | 2011-05-25 | 2011-05-25 | Polyvinyl chloride (PVC) cable sheath material and preparation method thereof |
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CN 201110136136 CN102250435A (en) | 2011-05-25 | 2011-05-25 | Polyvinyl chloride (PVC) cable sheath material and preparation method thereof |
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Cited By (13)
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CN103509294A (en) * | 2013-10-12 | 2014-01-15 | 绿宝电缆(集团)有限公司 | Cold-resistant flame retardant grade PVC (Polyvinyl Chloride) cable material |
CN103509280A (en) * | 2013-09-06 | 2014-01-15 | 安徽华通电缆集团有限公司 | High-temperature-resistant cable material |
CN103554754A (en) * | 2013-10-29 | 2014-02-05 | 绿宝电缆(集团)有限公司 | Temperature-resistant and flame-retardant modified polyvinyl chloride cable sheath material |
CN103554779A (en) * | 2013-10-31 | 2014-02-05 | 合肥得润电子器件有限公司 | Rose essential oil containing insulation material for wire harness of household appliances |
WO2014184429A1 (en) | 2013-05-13 | 2014-11-20 | Teknologian Tutkimuskeskus Vtt | Flame resistant thermoplastic composite |
CN104387703A (en) * | 2014-11-27 | 2015-03-04 | 中广核三角洲(江苏)塑化有限公司 | Novel low-odor environment-friendly electric cable material and preparation method thereof |
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Application publication date: 20111123 |